F600 ENGINEERING DATA SHEET RELAY - NONLATCH 6 PDT, 10 AMP Polarized, non latching hermetically sealed relay 6 PDT Contact arrangement Direct current Coil supply M 83536/25,26 Designed to the performance standards of CECC16101-020 CECC16303-806 PRINCIPLE TECHNICAL CHARACTERISTICS Contacts rated at 10 Amps / 28 Vdc OR 115 Vac - 400 Hz Weight 95 grams max Dimensions of case 26mm x 25.7mm x 37.7mm max Hermetically sealed, corrosion protected metal can. Intrinsically safe relay. APPLICATION NOTES: 001 002 007 APPLICABLE SOCKET: S600 SF600CE40E CONTACT ELECTRICAL CHARACTERISTICS Minimum operating cycles 100,000 cycles 20,000 cycles 100,000 cycles 100,000 cycles 50 cycles 400,000 cycles Contact rating per pole and load type Load Current in Amps @28 Vdc @115 Vac, 400 Hz @115/200 Vac, 400 Hz, 3Ø resistive load inductive load (L/R=5ms) motor load lamp load 10 8 4 2 10 8 4 2 10 8 4 2 resistive overload 40 60 at 25% rated resistive load Featuring LEACH© power and control solutions www.esterline.com AMERICAS 6900 Orangethorpe Ave. P.O. Box 5032 Buena Park, CA 90622 . . Tel: (01) 714-736-7599 Fax: (01) 714-670-1145 EUROPE 2 Rue Goethe 57430 Sarralbe France . . Tel: (33) 3 87 97 31 01 Fax: (33) 3 87 97 96 86 ASIA Units 602-603 6/F Lakeside 1 No.8 Science Park West Avenue Phase Two, Hong Kong Science Park Pak Shek Kok, Tai Po, N.T. Hong Kong Tel: (852) 2 191 3830 Fax: (852) 2 389 5803 Data sheets are for initial product selection and comparison. Contact Esterline Power Systems prior to choosing a component. Date of issue: 01/07 - 105 - Page 1 of 4 COIL CHARACTERISTICS (Vdc) F600 CODE B A N E V Nominal operating voltage 12 28 28 48 110 Maximum operating voltage at +125° C 14 29 29 50 125 Maximum pickup voltage at +125° C 10 19.8 19.8 34.1 75 Guaranteed drop-out voltage at -65° C 0.5 1.5 1.5 2 5 Coil resistance in Ω ±10% at +25° C 40 210 210 620 3200 Exported spikes (Vdc) N/A N/A -42 N/A N/A GENERAL CHARACTERISTICS Temperature range -65°C to +125°C Dielectric strength at sea level - Contacts to ground and between contacts 1250 Vrms / 50 Hz - Coil to ground 1000 Vrms / 50 Hz Dielectric strength at altitude 25,000 m (all points) 350 Vrms / 50 Hz Initial insulation resistance at 500 Vdc 100 M Ω min Sinusoidal vibration 30 G / 75 to 3000 Hz Shock 50 G / 6 ms Maximum contact opening time under vibration and shock 10 µs Operate time at nominal voltage 15 ms max Release time 10 ms max Bounce time 1 ms max Contact voltage drop at nominal current - initial value 150 mV max - after life 175 mV max Date of issue: 01/07 - 106 - Page 2 of 4 MOUNTING STYLES F600 K MOUNTING MAY BE USED WITH 1 OR 8 TERMINAL; IT INCLUDES THE DELIVERY OF 10174 ISOLATION SPACER PAD B : ISO M3 25.7 MAX A D C : UNC 4 ±0.5 4 25.4 26 MAX ±0.15 4 M3 OR 4.40 UNC 2 B K 1 5.2 ±0.15 Ø4.5 36.5 4 ±0.15 44 MAX ±0.15 M3 35.8 MAX 37.7 MAX CONTRASTING BEAD Dimensions in mm Tolerances unless otherwise specified ±0.25mm TERMINAL TYPES 5.08 Ø1.57 ±0.03 5.08 1 SILICON GASKET SHORE A 15-30 2 1.3 6.9 ±0.2 TIN PLATED PINS Date of issue: 01/07 Ø2 4 ISOLATION PAD 10174 ±0.1 8 +0.5 3.6 +0 7.9 MAX 1.27 SOLDER HOOKS GOLD PLATED PINS - 107 - SHORT TIN PLATED PINS Page 3 of 4 SCHEMATIC DIAGRAM F600 BOTTOM VIEW, DE-ENERGIZED COIL N COIL CE : EXPORTED SPIKES SUPPRESSOR DEVICE 1 +X1 2 3 1 +X1 2 A A B B C CE + D 3 C + D E E F F -X2 -X2 NUMBERING SYSTEM F600 - B 4 A C Basic series designation__________________________| | | | | 1-Mounting Style (A,B,C,D,K)____________________________| | | | 2-Terminal Types (1,2,4,8)__________________________________| | | 3-Coil Voltage (B,A,N,E,V)______________________________________| | 4-See Note [4] Below________________________________________________| NOTES 1 - Relays with mounting styles B,C,D and terminal type 4 are compatible with socket families S600, SF600... 2 - Isolation spacer pads for PCB mounting available on request. 3 - For other mounting styles or terminal types, please contact the factory. [4] - Options C: Circuit breaker compatibility 15 A / 1 hour; 50 A / 5 sec; 100 A / 1.2 sec; 250 A / 0.2 sec; 350 A /0.1 sec; 1400 A /2 msec D: low level: 1 mAmp / 30 mV H: High current version, 15 Amps resistive contact rating TYPICAL CHARACTERISTICS (Vdc) ● ● ● Coil resistance temperature change: See application note no. 001 L/R ratio for all types of DC coils is: ~ 11 ms. Switching life for operation on DC voltage other than 28V: See application note no. 002 Date of issue: 01/07 - 108 - Page 4 of 4 N°001 Application notes CORRECTION DUE TO COIL COPPER WIRE RESISTANCE CHANGE IN TEMPERATURE 1.8 Correction coefficient 1.6 1.4 1.2 1 0.8 0.6 -80 -30 20 70 Temperature ( °C) Nominal Resistance at 25°C 120 170 Nominal Resistance at 20°C Example: Coil resistance at 25°C: 935 ohms. What is it at 125°C? Correction coefficient on diagram is: 1.39 at 125°C. R becomes: 935x1.39=1299 Ohms Correction also applies to operating voltages Date of issue: 3/06 -1- Page 1 of 1 N°002 Application notes LIFE CAPABILITY VERSUS VOLTAGE Date of issue: 6/00 -2- Page 1 of 2 N°002 Application notes LIFE CAPABILITY VERSUS VOLTAGE Date of issue: 6/00 -3- Page 2 of 2 N°007 Application notes SUPPRESSOR DEVICES FOR RELAY COILS The inductive nature of relay coils allows them to create magnetic forces which are converted to mechanical movements to operate contact systems. When voltage is applied to a coil, the resulting current generates a magnetic flux, creating mechanical work. Upon deenergizing the coil, the collapasing magnetic field induces a reverse voltage (also known as back EMF) which tends to maintain current flow in the coil. The induced voltage level mainly depends on the duration of the deenergization. The faster the switch-off, the higher the induced voltage. All coil suppression networks are based on a reduction of speed of current decay. This reduction may also slow down the opening of contacts, adversly effecting contact life and reliability. Therefore, it is very important to have a clear understanding of these phenomena when designing a coil suppression circuitry. Typical coil characteristics On the graph below, the upper record shows the contacts state. (High level NO contacts closed, low level NC contacts closed, intermediate state contact transfer). The lower record shows the voltage across the coil when the current is switched off by another relay contact. The surge voltage is limited to -300V by the arc generated across contact poles. Discharge duration is about 200 mircoseconds after which the current change does not generate sufficient voltage. The voltage decreases to the point where the contacts start to move, at this time, the voltage increases due to the energy contained in the NO contact springs. The voltage decreases again during transfer, and increases once more when the magnetic circuit is closed on permanent magnet. Operating times are as follows: Time to start the movement 1.5ms Total motion time 2.3ms Transfer time 1.4ms Contact State Date of issue: 6/00 -8- Page 1 of 4 Types of suppressors: Passive devices. The resistor capacitor circuit It eliminates the power dissipation problem, as well as fast voltage rises. With a proper match between coil and resistor, approximate capacitance value can be calculated from: C = 0.02xT/R, where T = operating time in milliseconds R = coil resistance in kiloOhms C = capacitance in microFarads The series resistor must be between 0.5 and 1 times the coil resistance. Special consideration must be taken for the capacitor inrush current in the case of a low resistance coil. The record shown opposite is performed on the same relay as above. The operation time becomes: - time to start the movement 2.3ms - transfer time 1.2ms The major difficulty comes from the capacitor volume. In our example of a relay with a 290 Ω coil and time delay of 8 ms, a capacitance value of C=0.5 uF is found. This non polarized capacitor, with a voltage of 63V minimum, has a volume of about 1cm3. For 150V, this volume becomes 1.5 cm3. Date of issue: 6/00 -9- Page 2 of 4 The bifilar coil The principle is to wind on the magnetic circuit of the main coil a second coil shorted on itself. By a proper adaptation of the internal resistance of this second coil it is possible to find an acceptable equilibrium between surge voltage and reduction of the opening speed. To be efficient at fast voltage changes, the coupling of two coils must be perfect. This implies embedded windings. The volume occupied by the second coil reduces the efficiency of the main coil and results in higher coil power consumption. This method cannot be applied efficiently to products not specifically designed for this purpose. The resistor (parallel with the coil) For efficient action, the resistor must be of the same order of magnitude as the coil resistance. A resistor 1.5 times the coil resistance will limit the surge to 1.5 times the supply voltage. Release time and opening speed are moderately affected. The major problem is the extra power dissipated. Semi-conductor devices The diode It is the most simple method to totally suppress the surge voltage. It has the major disadvantage of the higher reduction of contact opening speed. This is due to the total recycling, through the diode, of the energy contained in the coil itself. The following measurement is performed once again on the same relay. Operation times are given by the upper curve: - time to start the movement 14ms - transfer time 5ms These times are multiplied by a coefficient from 4 to 8. The lower curve shows the coil current. The increase prior to NO contact opening indicates that the contact spring dissipates its energy. At the opening time the current becomes constant as a result of practically zero opening speed. Due to this kind of behavior, this type of suppression must be avoided for power relays. For small relays which have to switch low currents of less than 0.2 A, degradation of life is not that significant and the method may be acceptable. Date of issue: 6/00 - 10 - Page 3 of 4 The diode + resistor network It eliminates the inconvenience of the resistor alone, explained above, and it limits the action of a single diode. It is now preferred to used the diode + zener network. The diode + zener network Like the resistor, the zener allows a faster decurrent decay. In addition it introduces a threshold level for current conduction which avoids the recycling of energy released during contact movement. The lower curve on the opposite record demonstrates those characteristics. Voltage limitation occurs at 42V. The two voltages spikes generated by internal movement are at lower levels than zener conduction. As a result, no current is recycled in the coil. The opening time phases are as follows: - time to start the movement 2.6ms - total motion time 2.4ms - transfer time 1.4ms The release time is slightly increased. The contacts' opening speed remains unchanged. Date of issue: 6/00 - 11 - Page 4 of 4 S600/S601 ENGINEERING DATA SHEET SOCKET FOR 6 POLE RELAY 10 AMP BASIC SOCKET SERIES DESIGNATION FOR: SERIES F600, F601 Meets the Requirements of: For relays 6 PDT/10A MIL-DTL-12883 MIL-PRF-6106/8-CECC16101-020 MATERIALS Thermoset plastic per MIL-M-14, SDG-F Silicone rubber per ZZ-R-765 Stainless Steel Socket body Grommet Hardware GENERAL CHARACTERISTICS Crimp tool for 16 gauge contacts M22520/1-01 or 7-0l; with positioner, M22520/1-02 or 7-03 Insertion and extraction tool M81969/14-03 Weight 65g max. Temperature range -70C to +125°C This connection is designed to the standards and requirements of Mil-S-12883/47 Contacts and hardware are provided disassembled in a plastic bag. Tolerances are ±0.25mm unless otherwise noted. Featuring LEACH© power and control solutions www.esterline.com AMERICAS 6900 Orangethorpe Ave. P.O. Box 5032 Buena Park, CA 90622 Tel: (01) 714-736-7599 Fax: (01) 714-670-1145 ASIA Units 602-603 6/F Lakeside 1 No.8 Science Park West Avenue Phase Two, Hong Kong Science Park Pak Shek Kok, Tai Po, N.T. Hong Kong Tel: (33) 3 87 97 31 01 Tel: (852) 2 191 3830 Fax: (33) 3 87 97 96 86 Fax: (852) 2 389 5803 EUROPE 2 Rue Goethe 57430 Sarralbe France Data sheets are for initial product selection and comparison. Contact Esterline Power Systems prior to choosing a component. Date of issue: 8/09 -2- Page 1 of 3 MOUNTING HARDWARE DIMENSIONS S600/S601 CODE 8 CODE 7: (05-284-15) 0.1 BOTTOM MOUNT 5.58 2.4 MAX 2.4 MAX 22.6 MAX LOOSE METRIC HARDWARE TOP MOUNT TOP MOUNT 2.4 MAX 2.8 ± 2.36 LOOSE UNC STUDS PER MIL-S-12883/47 LEACH P/N 27.6 MAX MOUNTING HOLE:5,3 mm MOUNTING HOLE:3,6 mm MOUNTING TORQUE NUT 4,8: 2 Nm NUT 2,8: 0,45 Nm FOR RELAYS WITH CODE B TERMINALS MOUNTING HOLE:3,6 mm CODE 9 FIXED UNC STUDS PER MIL-S-12883/47 TOP MOUNT 38.1 25.40 BOTTOM MOUNT 2.4 MAX 2.4 MAX 27.3 MOUNTING HOLE:5,3 mm 36.5 MOUNTING HOLE:3,6 mm MOUNTING TORQUE NUT 4,8: 2 Nm NUT 2,8: 0,45 Nm 43.7 Unless otherwise specified tolerances are ±0.13mm TERMINAL LAYOUT CODE A S600 MOUNTING HOLE LAYOUT CODE B S601 36.5 2 X1 1 A B B C C D D E E F F 3 2 1 X1 25.4 3 40.64 A X2 X2 28.2 Date of issue: 3/06 -3- Page 2 of 3 WIRE GAUGE TO BE SEALED BY THE GROMMET S600/S601 Code A Contact size 16-16 1.65mm to 2.76mm CONTACT SIZE AND STYLE Code 0 Contacts not supplied Code 8 Coil Contacts (11-16-533) Insertion side: AWG 16-18-20 relay side: AWG 16 In accordance with Mil-C-39029-533 Quantity: 20 S600 A 9 A 8 1-Basic Series Designation________________________| | | | | 2-Terminal Types (A,B)_________________________________| | | | 3-Mounting Hardware (4,7,8,9)______________________________| | | 4-Grommet To Seal On Wire Insulation (A)_______________________| | 5-Contacts Size And Styles (0,8)___________________________________| MS NUMBER CROSS REFERENCE Date of issue: 3/06 MS REFERENCE S600/S601 REFERENCE M12883/47-001 M12883/47-002 M12883/47-004 M12883/47-005 S600-A8A8 S601-B8A8 S600-A9A8 S601-B9A8 -4- Page 3 of 3 SF600CE40E ENGINEERING DATA SHEET RAILWAY SOCKET BASIC SOCKET SERIES DESIGNATION FOR: SERIES F600, F670 Socket for printed circuit board mounting GENERAL CHARACTERISTICS Temperature range -55°C to +125°C Storage Temperature -70°C to +150°C Insulation Resistance > 1000 MΩ Dielectric strength - Pins to mounting hardware 1500 Vrms / 50 Hz - Between pins 1500 Vrms / 50 Hz Sinusoidal vibration 20 g / 10 to 2000 Hz Shock 50 g / 11 ms Mounting hardware provided 8 screw M3-5 Featuring LEACH© power and control solutions www.esterline.com AMERICAS 6900 Orangethorpe Ave. P.O. Box 5032 Buena Park, CA 90622 . . Tel: (01) 714-736-7599 Fax: (01) 714-670-1145 EUROPE 2 Rue Goethe 57430 Sarralbe France . . Tel: (33) 3 87 97 31 01 Fax: (33) 3 87 97 96 86 ASIA Units 602-603 6/F Lakeside 1 No.8 Science Park West Avenue Phase Two, Hong Kong Science Park Pak Shek Kok, Tai Po, N.T. Hong Kong Tel: (852) 2 191 3830 Fax: (852) 2 389 5803 Data sheets are for initial product selection and comparison. Contact Esterline Power Systems prior to choosing a component. Date of issue: 3/06 - 88 - Page 1 of 1