DCMOPW10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev A Wall Industries, Inc. FEATURES • 2µA Patient Leakage Current • Reinforced Insulation for 300VAC Working Voltage • Single & Dual Outputs • Clearance and Creepage Distance: 6.6mm/2MOOP • Under Voltage Protection • 3000VAC Input to Output 2MOOP Isolation • High Efficiency up to 89% • Short Circuit, Over Voltage, and Over Load Protection • 4:1 Wide Input Voltage Ranges • CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC • Built-in EMI Class A Filter • Compliant to RoHS EU Directive 2011/65/EU Size: 1.25 x 0.80 x 0.40 inches (31.8 x 20.3 x 10.2 mm) • Low Stand-by Power Consumption • ANSI/AAMI ES60601-1, EN60601-1, & IEC60601-1 Safety Approvals • Up to 10 Watts Output Power • Optional Remote ON/OFF Control and Trim Pin Applications: • Medical Equipment • Telecom/Datacom • Industry Control Systems • Measurement Equipment • Semiconductor Equipment • PV Power Systems • IGBT Gate Drivers DESCRIPTION The DCMOPW10 series of medical DC/DC power converters provides up to 10 Watts of output power in a 1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 4:1 wide input voltage ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 89%, 3000VDC I/O (2 MOOP) isolation, and low stand-by power consumption. These converters are also protected against under voltage, short circuit, over voltage, and over load conditions. All models are RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, and IEC60601-1 safety approvals. Remote ON/OFF and Trim functions are also available for this series. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Output Voltage Output Current Output Ripple & Noise No Load Input Current Output Power Efficiency Maximum Capacitive Load 3.3 VDC 2500mA 30mVp-p 6mA 8.25W 83% 3000µF 5 VDC 2000mA 30mVp-p 6mA 10W 86.5% 2500µF 12 VDC 830mA 40mVp-p 6mA 10W 89% 430µF DCMOPW10-24S15x 15 VDC 670mA 40mVp-p 6mA 10W 89% 350µF DCMOPW10-24S24x 24 VDC 416mA 50mVp-p 6mA 10W 89% 125µF DCMOPW10-48S33x 3.3 VDC 2500mA 30mVp-p 4mA 8.25W 82.5% 3000µF 5 VDC 2000mA 30mVp-p 4mA 10W 86.5% 2500µF 12 VDC 830mA 40mVp-p 4mA 10W 89% 430µF DCMOPW10-48S15x 15 VDC 670mA 40mVp-p 4mA 10W 89% 350µF DCMOPW10-48S24x 24 VDC 416mA 50mVp-p 4mA 10W 88.5% 125µF Model Number (1) Output Voltage Output Current Output Ripple & Noise No Load Input Current Output Power Efficiency Maximum Capacitive Load ±5 VDC ±1000mA 30mVp-p 6mA 10W 85% ±1440µF ±12 VDC ±416mA 40mVp-p 6mA 10W 89% ±250µF ±15 VDC ±333mA 40mVp-p 6mA 10W 88% ±180µF ±5 VDC ±1000mA 30mVp-p 4mA 10W 85% ±1440µF ±12 VDC ±416mA 40mVp-p 4mA 10W 88% ±250µF ±15 VDC ±333mA 40mVp-p 4mA 10W 88% ±180µF Model Number (1) Input Voltage DCMOPW10-24S33x DCMOPW10-24S05x DCMOPW10-24S12x 24VDC (9 - 36 VDC) DCMOPW10-48S05x DCMOPW10-48S12x 48 VDC (18 - 75 VDC) DUAL OUTPUT MODELS Input Voltage DCMOPW10-24D05x DCMOPW10-24D12x 24 VDC (9 - 36 VDC) DCMOPW10-24D15x DCMOPW10-48D05x DCMOPW10-48D12x DCMOPW10-48D15x 04/04/2013 48 VDC (18 - 75 VDC) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 DCMOPW10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev A Wall Industries, Inc. SPECIFICATIONS: DCMOPW10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 9 18 24 48 36 75 9 18 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (3sec, max.) Input Current Input Filter Remote ON/OFF Control (Only for “B” type pin connection models) Input Current of CTRL Pin Remote OFF Input Current 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load Referenced to –INPUT pin 8 16 DC/DC ON DC/DC OFF Nominal Vin Nominal Vin -0.5 VDC VDC VDC 50 100 See Table Pi type Open or 0 ~ 1.2VDC 2.2 ~ 12 VDC 1 2.5 VDC mA mA OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Low line to high line at full load Load Regulation No load to full load Cross Regulation Asymmetrical load 25%/100% FL Voltage Adjustability Single Output Models (Only for “B” type pin connection models) Output Power Output Current Maximum Capacitive Load Ripple & Noise (20MHz BW) Transient Response Recovery Time Start-Up Time Dual Output Models Single Output Models Dual Output Models Single Output Models Dual Output Models Dual Output Models 3.3V, 5V, 12V Output Models 15V, 24V Output Models ±5V, ±12V, ±15V Output Models -1.0 -0.2 -0.5 -0.2 -1.0 -5.0 -10 -10 -10 Minimum input and constant resistive load Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models Measured with a 4.7µF/50V X7R MLCC 24V Output Models 25% load step change Power Up Constant resistive load Remote On/Off Temperature Coefficient -0.02 See Table +1.0 +0.2 +0.5 +0.2 +1.0 +5.0 +10 +20 +10 See Table See Table See Table 30 40 50 250 30 30 +0.02 % % % % % % mVp-p µs ms %/°C PROTECTION Short Circuit Protection Over Load Protection Over Voltage Protection 3.3V Output Models 5V Output Models 12V Output Models 15V Outputs Models 24V Output Models Continuous, automatic recovery 150 % 3.7 5.4 5.6 7.0 VDC 13.5 19.6 18.3 22.0 29.1 32.5 Input to Output 270 3000 % of rated Iout; hiccup mode Continuous clamp GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage Isolation Capacitance Leakage Current Clearance/Creepage 04/04/2013 Nominal input voltage and full load 1 minute See Table 300 330 12 240VAC, 60Hz 6.6 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] 17 2 kHz VAC pF µA mm Page 2 of 5 DCMOPW10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev A Wall Industries, Inc. SPECIFICATIONS: DCMOPW10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Without derating -40 +77 With derating +77 +105 -55 +125 °C 95 % RH Storage Temperature Range Thermal Impedance Natural convection (20LFM) °C 18 Relative Humidity 5 Thermal Shock °C/W MIL-STD-810F Vibration MIL-STD-810F MTBF MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment) 863,800 hours PHYSICAL SPECIFICATIONS Weight 0.48oz (14g) Dimensions (L x W x H) 1.25x0.80x0.40 inches (31.8x20.3x10.2mm) Case Material Non-conductive black plastic Base Material Non-conductive black plastic Potting Material Silicon (UL94-V0) SAFETY & EMC CHARACTERISTICS Safety Approvals (pending) EMI (See Note 2) ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1 Perf. Criteria A Radiated Immunity EN55011, EN55022, and FCC Part 18 Air ±8kV EN61000-4-2 Contact ±6kV EN61000-4-3 10 V/m Fast Transient (See Note 3) EN61000-4-4 ±2kV Perf. Criteria A ESD Class A Perf. Criteria A Surge (See Note 3) EN61000-4-5 ±2kV Perf. Criteria A Conducted Immunity EN61000-4-6 10 Vrms Perf. Criteria A NOTES 1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical drawings on page 4 for more information. 2. The DCMOPW10 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please contact factory for more information. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. • For 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in parallel. • For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel. 4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote ON/OFF add the suffix “-P” to the model number (Ex: DCMOPW10-48S12B-P). 5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model number (Ex: DCMOPW10-48S12B-T). CAUTION: This power module is not internally fused. An input line fuse must always be used. 04/04/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 DCMOPW10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev A Wall Industries, Inc. CHARACTERISTIC CURVES DCMOPW10-48S05A Efficiency vs Input Voltage Efficiency (%) Output Power (%) 100 80 60 40 20 Natural Convection 77 0 -40 -20 0 20 40 60 DCMOPW10-48S05A Efficiency vs Output Load 95 95 90 90 85 85 Efficiency (%) DCMOPW10-48S05A Derating Curve 120 80 75 70 100 70 65 60 60 Vin=18V Vin=48V Vin=75V 55 18 120 75 65 55 80 80 24 Ambient Temperature (°C) 30 36 42 48 54 60 66 72 75 Input Voltage (VDC) 10 20 30 40 50 60 70 80 90 100 % of Full Load MECHANICAL DRAWINGS A Type Pin Connection (Suffix “A”) Unit: inches (mm) Pin size is 0.023 (0.60) Dia 0.100 (2.54) 0.08 (2.0) 15 1.25 (31.8) 0.900 (22.86) 1 24 23 PIN 1 11 12 13 15 23 24 PIN CONNECTIONS SINGLE DUAL +INPUT +INPUT NO PIN COMMON -OUTPUT NO PIN +OUTPUT -OUTPUT +OUTPUT NO PIN -INPUT -INPUT -INPUT -INPUT 11 12 13 0.600 (15.24) 0.15 (3.8) 1. Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 0.40 (10.2) 0.80 (20.3) 2. Pin Pitch Tolerance: ±0.01 (±0.25) BOTTOM VIEW 3. Pin Dimension Tolerance: ±0.004 (±0.1) SIDE VIEW B Type Pin Connection (Suffix “B”) 14 1.25 (31.8) 16 0.100 (2.54) 1 2 23 22 0.800 (20.32) Pin size is 0.023 (0.60) Dia 0.08 (2.0) Unit: inches (mm) 10 11 0.600 (15.24) PIN 1 2 10 11 14 16 22 23 PIN CONNECTIONS SINGLE DUAL CTRL (Optional) CTRL (Optional) -INPUT -INPUT TRIM (Optional) TRIM (Optional) **NO PIN / NC -OUTPUT +OUTPUT +OUTPUT -OUTPUT COMMON +INPUT +INPUT +INPUT +INPUT **: For Single Output Models Pin 11 is “NO PIN” with the Trim pin option (Suffix “–T”) and “NC” without the trim pin option. 0.15 (3.8) 0.40 (10.2) 0.80 (20.3) 1. Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin Pitch Tolerance: ±0.01 (±0.25) BOTTOM VIEW 04/04/2013 SIDE VIEW 3. Pin Dimension Tolerance: ±0.004 (±0.1) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 Rev A Wall Industries, Inc. DCMOPW10 SERIES Up to 10 Watts, Medical DC/DC Power Converters MODEL NUMBER SETUP DCMOPW 10 Series Name - 48 S 05 B Output Power Input Voltage Output Quantity Output Voltage Pin Connection 10: 10 Watts 24: 24 VDC S: Single Output 33: 3.3 VDC A: A Type 05: 5 VDC B: B Type 48: 48 VDC - P (1) T (1) Remote ON/OFF Option Trim Option None: No Remote ON/OFF None: No Trim P: Remote ON/OFF T: Trim 12: 12 VDC 15: 15 VDC 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC (1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models. COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 04/04/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5