7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER WIRE INSUL 2150041 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - 2150041 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE 11 2150041 -7 A FINE CRIMP HEIGHT ADJUST 170030-1 170030-5 n 114-5052 - 1-170340-3 170030-2 170030-9 C1__DWG_PN_1_2 1.50mm2 16 AWG OR 1.25mm2 18 AWG OR 0.85mm2 B - - - - 8- 2150041 -4 - - 2119792-1 - 2119641-1 - 1901697-1 - - 2161326-1 PNEUMATIC FEED 2119950-1 - - - - - - - 2119951-1 SMART APPLICATOR - - 8- 2150041 -5 - - - - - - - - - - - - - 2168400-7 - (QUANTITY 2) - - 2063440-2 - - - - - - 6 - TE CRIMP SPECIFICATION 2.10-3.40 mm [.083-.134 IN] - - - 6 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_3_0 170030-3 170340-1 TE TERMINAL C1__DWG_PN_4_0 170030-4 170340-3 C1__DWG_PN_3_1 C1__DWG_PN_3_2 CRIMP HEIGHT REFERENCE SETTING W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.68+/-0.05 [.066+/-.002] 1.63+/-0.05 [.064+/-.002] 1.55+/-0.05 [.061+/-.002] 1.42+/-0.05 [.056+/-.002] RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 6.8 W1__DWG_CRIMP_HT_1 7.0 W1__DWG_CRIMP_HT_2 8.1 W1__DWG_CRIMP_HT_3 9.4 W1__DWG_CRIMP_HT_4 C1__DWG_PN_4_1 C1__DWG_PN_4_2 6 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150041 -4 2150041 -5 2150041 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT & 242. 1 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 10 & 242. - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 455888-3 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 SPACER, CRIMPER APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN PART NO DESCRIPTION 261 260 252 250 249 248 247 ITEM NO 1 1 1 1 1 Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 - 1 1 - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 2 - - - - 1 - 2 2 2 2 - - 1 1 - - REF REF - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - 2 - 1 1 1 1 - REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 - - 1 - 2 2 2 2 - 1 1 1 1 - 1 - 1 1 - 3 - 3 3 - 1 1 1 1 - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - - 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 - 1 1 - 1 1 1 1 - 1 - 1 1 - 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 - 8 8 8 8 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 4 4 4 4 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 66 P LTR DIMENSIONS: mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: SX 2 UPDATE 08MAY2013 CC UG A RELEASED 06AUG2013 YY UG A1 ECR-14-007662 22MAY2014 JH TE 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 13JAN2012 APVD 13JAN2012 TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 246 245 244 243 242 240 238 230 213 183 179 177 176 175 174 172 166 164 163 137 135 133 82 73 71 70 69 67 66 65 63 62 60 57 56 55 54 53 52 51 50 49 46 44 41 40 39 38 37 35 33 31 29 27 25 24 22 20 19 18 17 16 13 11 10 9 8 7 5 4 3 2 1 SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE SCR, BHSC, RoHS (M3 X 6) TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF LOCATER BLOCK,TERMINAL PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM CHK I.CRUZ APVD KH 13JAN2012 S.XI DWN 13JAN2012 DWN K.HUANG DATE DEVELOPMENT PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DESCRIPTION 1 1-22279-3 2119759-1 2119082-9 2079764-1 2119083-1 2168400-7 2063440-2 1-2079383-0 2119740-2 1901697-1 1-1976053-7 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119791-9 2119956-2 2-18032-2 2119943-1 2119740-1 2168078-1 1-1901681-5 2119793-1 992763-5 2079383-4 2168400-4 2168083-8 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1752354-1 18023-9 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-1 2-22281-3 1752373-4 1901696-3 1901695-3 1-2079383-1 1-240641-5 1752360-1 240644-1 2-690482-7 1-1333219-1 1-2217206-1 1-240641-0 238009-1 2119582-3 455888-1 456408-6 -77 -7 -6 -5 -2 ATLANTIC VERSION AMP 4805 REV 31MAR2000 A REVISIONS DIST - INSULATION DIAMETER RANGE CRIMP HEIGHT mm [INCH] 1 4 - C1__DWG_PN_1_3 WIRE SIZE 14 AWG OR 2.00mm2 NONE 4 LOC 1 PART NUMBERS REQUIRED 10 TE TERMINAL C1__DWG_PN_1_1 SET UP GAUGE 2119599-2 F F 4.80-5.60 mm [.189-.220 IN] C1__DWG_PN_1_0 4 CRIMP TOOLING KIT 250 SERIES TAB WITH LATCH TERMINALS APPLIED 2 TYPE WIRE STRIP LENGTH TE TERMINAL A TE TERMINAL TERMINAL APPLICATION SPECIFICATION - SERVO LATCH PLATE 4.57 mm [.180] TERMINAL NAME: CONVERT TO PNEUMATIC 2.79 mm [.110] TERMINAL DATA: FEED TYPE FINE CRIMP HEIGHT ADJUST APPL INSTRUCTIONS 408-10390 C DESCRIPTION A SIZE 3 APPLICATOR STYLE CONVERSION CHART 2150041 -2 APPLICATOR DATA 4 20 REVISION 7- 2150041 -7 CRIMP 5 ALL RIGHTS RESERVED. PART NUMBER D 6 Ocean End Feed Applicator - DRAWING NO 2150041 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 6 DATE DWN APVD - - - 37 40 44 245 REF FEED TYPE 62 6 38 D D 39 18.03 [.710] 247 260 246 252 7 245 35 7 44 50 243 REF HOLDDOWN SET-UP 6 2 244 166 242 2 2 1 2 56 PNEUMATIC 7 2 16 238 5 8 250 177 2 249 A 63 1 137 82 163 1 261 172 73 C 69 51 2 3 C 2 1 2 4 2 41 176 70 175 54 230 174 52 55 179 65 10 50 6 A 164 20 2 57 33 19 67 B SERVO LATCH PLATE 18 213 66 B CAM POSITION 30mm STROKE 29 33 27 8 1 46 60 31 13 9 1 11 1 17 53 33 25 22 SERVO FEEDER NOT INCLUDED A 24 248 4 135 133 183 240 REF 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13JAN2012 CHK 13JAN2012 APVD 13JAN2012 K.HUANG S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150041 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER WIRE INSUL A 170030-1 170030-5 1-170340-3 - - - 2161326-1 - PNEUMATIC FEED 2119950-1 2119792-1 NONE - - - - - - - 2119641-2 - - - - - 2168400-7 - (QUANTITY 2) - 6 - - 2063440-2 - - - - - - F F n - TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE 2.10-3.40 mm [.083-.134 IN] - - - - 10 TE TERMINAL 170030-2 170030-9 C1__DWG_PN_1_2 8- 2150041 -4 - 4 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_3_0 170030-3 170340-1 C1__DWG_PN_3_1 C1__DWG_PN_3_2 TE TERMINAL C1__DWG_PN_4_0 170030-4 170340-3 C1__DWG_PN_4_1 C1__DWG_PN_4_2 C1__DWG_PN_1_3 6 WIRE SIZE 14 AWG OR 2.00mm2 1.50mm2 16 AWG OR 1.25mm2 18 AWG OR 0.85mm2 B CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.68+/-0.05 [.066+/-.002] 1.63+/-0.05 [.064+/-.002] 1.55+/-0.05 [.061+/-.002] 1.42+/-0.05 [.056+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 6.8 7.0 8.1 9.4 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 6 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150041 -4 2150041 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. & 242. 1 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 A 455888-3 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 PART NO SPACER, CRIMPER FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 1 261 251 250 249 246 244 1 1 1 ITEM NO Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 66 P LTR 2079764-1 2119083-1 2168400-7 2063440-2 1-2079383-0 2119740-2 2079383-9 1901697-1 1-1976053-7 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119791-9 2119956-2 2-18032-2 2119943-1 2119740-1 2168078-1 1-1901681-5 2119793-1 992763-5 2168400-4 2168083-8 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1752354-1 18023-9 2079383-7 2119645-1 2119957-1 1-2119644-2 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-1 2-22281-3 1752373-4 1901696-3 1901695-3 1-240641-5 1752360-1 240644-1 2-690482-7 1-1333219-1 1-2217206-1 1-240641-0 238009-1 2119582-3 455888-1 456408-6 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - 1 1 1 - 1 1 1 - - 2 - - - 1 - 2 2 2 - - 1 - 4 4 4 - - REF - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 2 - 1 1 1 - REF REF REF - - - 1 - 1 1 1 - - - 1 - 1 1 1 - 1 1 1 - - - - 1 1 1 - 1 1 1 - 1 1 1 - - - 1 - - REF - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 2 2 - 1 1 1 - 1 - 1 - 2 2 2 - 1 1 1 - 1 1 1 - 3 3 3 - 4 4 4 - 2 2 2 - 2 2 2 - 2 2 2 - 2 2 2 - 1 1 1 - - - 1 - 1 1 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 8 8 8 - 2 2 2 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 -77 -27 -25 -22 PACIFIC VERSION AMP 4805 REV 31MAR2000 A REVISIONS DIST DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - TYPE 114-5052 C1__DWG_PN_1_1 - - SMART APPLICATOR LOC 1 - - - CRIMP TOOLING KIT 4.80-5.60 mm [.189-.220 IN] C1__DWG_PN_1_0 SET UP GAUGE 2119599-2 - 8- 2150041 -5 FINE CRIMP HEIGHT ADJUST WIRE STRIP LENGTH TE TERMINAL - 1901697-1 A 250 SERIES TAB WITH LATCH TERMINALS APPLIED - 2119951-1 2- 2150041 -7 TE TERMINAL TERMINAL APPLICATION SPECIFICATION - SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST 4.57 mm [.180] TERMINAL NAME: 2 PART NUMBERS REQUIRED PNEUMATIC A 2.79 mm [.110] TERMINAL DATA: CONVERT TO FINE CRIMP HEIGHT ADJUST 2- 2150041 -5 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE SERVO LATCH PLATE APPL INSTRUCTIONS 408-10390 C DESCRIPTION 7- 2150041 -7 CRIMP 4 20 REVISION 2- 2150041 -2 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13JAN2012 CHK 13JAN2012 APVD 13JAN2012 K.HUANG S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 243 242 240 238 230 213 186 183 179 177 176 175 174 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 82 73 71 70 69 67 66 65 63 62 57 56 55 54 53 52 51 50 49 41 40 39 38 33 31 29 27 25 24 22 20 19 18 16 13 11 10 9 8 7 5 4 3 2 1 WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE SCR, BHSC, RoHS (M3 X 6) TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF LOCATER BLOCK,TERMINAL PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150041 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 40 62 6 141 REF FEED TYPE 38 39 D 18.03 [.710 ] 7 7 D 145 153 246 139 140 244 50 2 2 1 6 HOLDDOWN SET-UP 2 56 7 2 238 250 16 243 REF PNEUMATIC 242 166 249 2 5 8 A 177 137 63 163 82 261 C 1 172 1 51 73 69 2 3 2 1 2 4 2 41 C 176 175 70 174 54 230 52 55 179 65 6 20 10 50 A 2 57 33 164 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITION 30mm STROKE 29 152 SERVO FEEDER NOT INCLUDED A 33 27 8 1 141 144 31 13 9 1 11 1 186 53 33 25 22 24 133 135 4 240 183 REF A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 AIR FEED AMP 4805 REV 31MAR2000 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13JAN2012 CHK 13JAN2012 APVD 13JAN2012 K.HUANG S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150041 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1