Hirose DF63-1618PCF 15a 3.96mm pitch wire-to-board connectors for internal power supply Datasheet

15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
DF63 Series
(UL, C-UL, TÜV, Listed)
Unique locking
mechanism is
contained inside
the header
Guide keys
prevent incorrect
insertion
Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Socket and header
design avoids
short-circuit between
adjacent contacts.
Guide pins
temporarily hold
and assure proper
orientation of the
connector.
Fig. 1
■Features
1. Rated for up to 15A
Lock structure
[A−A]
DF63 has the capacity to handle a max of 15A when
using 16 AWG wire.
(Please refer to the chart for the rated current in other pin counts.)
2. Secure mating and clear tactile click
The locking mechanism delivers a clear and tactile
click, which prevents incomplete mating. (Fig. 2)
Crimp contact
A
Lock portions of the
plug and the header
start to engage.
→
A→
3. Prevents incomplete insertion of the crimp contact
No contact yet
A structure to prevent incomplete insertion of the
crimp contacts is provided. (Fig. 3)
4. Prevents incorrect mating
A mechanism has been added to prevent reverse
mating and incorrect mating between different number
of positions. (Fig. 4)
Fig. 2
Header contact
Prevention of insufficient insertion of the crimp contact
5. Reverse mounting prevention to PCB
The pin header is equipped with a guide post to
prevent reverse insertion on the PCB. (Fig. 1)
Crimp contact
(insufficiently inserted)
6. Molded lance design
Lock does
not work.
The lance is actually part of the housing instead of being a part
of the terminal. This prevents tangled wires during assembly.
7. Short-circuit prevention
The wall structure between the contacts helps to isolate the
contacts and prevents short circuits between contacts. (Fig. 1)
8. Suitable for potting
Lance and header
protection mechanism
meet.
Fig. 3
Capable of being potted, up to 5mm.
9. Solder crack prevention
Glass-reinforced resin is used on the pin header to
prevent solder cracks due to thermal contraction.
Keying options are available to prevent incorrect connections
due to the use of multiple connectors on the same board.
■Standard type (color: black)
10. Glow Wire compliance (Compliant with IEC 60695-2-11)
* Keying options were provided to prevent incorrect connections.
Keying options prevent incorrect connections due to the use of multiple
connectors on the same board. When using identical pin counts, two
versions are available with different keying options.(Fig. 4)
■R-type (color: white)
* Supports 7.92mm pitch
Also supports 7.92mm pitch with 2 or 3 pos. without pins
Note 1 : * means the product will be available upon request.
Please contact Hirose representative.
Fig. 4
2015.11w
1
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
■Product Specifications
No. of Contacts
1
2
3
4
Current Rating
5
6
2
(7.92mm pitch)
3
(7.92mm pitch)
Specification
Voltage Rating UL,C-UL
TÜV
Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Ratings
Item
1. Insulation
Resistance
2. Withstand
Voltage
3. Contact
Resistance
4. Vibration
Resistance
5. Shock
Resistance
6. Moistureresistance
7. Temperature
cycles
16 AWG 18 AWG 20 AWG 22 AWG
15A 13A 11A
9A
14A 12A 10A
8A
12A 10A
8A
7A
10A
8A
7A
6A
10A
8A
7A
6A
10A
8A
7A
6A
15A
13A
11A
9A
12A
11A
9A
8A
Operating temperature range -40 to 105ç(Note 2)
Operating humidity range
20 to 80%(Note 3)
Storage temperature range
-10 to 60ç(Note 4)
Storage humidity range
40 to 70%(Note 4)
UL/TÜV File No. and Recognition No.
UL
:E52653
: E52653
C-UL
TÜV
:R50318850
AC/DC 630V
AC/DC 600V
AC/DC 300V
Specifications
Conditions
No less than 1,000Mø
Measured at DC 500V
No flashover or breakdown
AC 1,500V is applied for one minute.
No more than 10mø
Measured at 1mA and no higher than 20mV
No electrical discontinuity of 1 µs or greater
Frequency 10-55 Hz, half amplitude 0.75
mm, 10 times in each of the three directions
Accelerated velocity : 490 m/s2 for 11 ms, half-sine
wave in 3 directions, 3 times for each direction
Temperature : 40 ±2ç ; humidity : 90 to 95%,
left as it is for 96 hours
-55ç : 30 minutes → 85ç : 30 minutes
5 cycles
Tin plated : 30 mating cycles,
Gold plated : 50 mating cycles
Flow : 260ç, 10 sec
Hand soldering : temperature of soldering
iron at 350ç±10ç for 5 seconds
No electrical discontinuity of 1 µs or greater
Contact resistance : no more than 20mø
Insulation resistance : no less than 500Mø
Contact resistance : no more than 20mø
Insulation resistance : no less than 1,000Mø
8. Durability
Contact resistance : no more than 20mø
9. Solder heat
resistance
The resin parts should withstand the temperature and
resist melting.
Note 1:This is the maximum current rating while all pins are powered or used as all power lines.
Note 2:Includes temperature rise caused by current flow.
Note 3:Use without condensation on parts.
Note 4:The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating
temperature for temporary storage such as pre-assembly and during shipping.
■Materials / Finish
Component
Header
Crimp socket
In-line plug
Crimp contact
Part
Insulator
Contact
Material
PBT (glass-reinforced)
Brass
Insulator
PBT (glass-reinforced)
Contact
Copper alloy
Finish
Black or White
Tin plated or Gold plated
Black or White
Tin plated or Gold plated
UL Specification
UL94V-0
−
UL94V-0
−
■Product Number Structure
●Connector
DF 63 # - * P - 3.96 DSA
❶
❷
❸
❹ ❺
❻
❼
●Crimp contact
DF 63 - 1618 SCF
❽
❾
❶Series name : DF
❹Number of Contacts : 1,2,3,4,5,6
❷Series No. : 63
❸Form Type
Header
Blank : Black
A
: Without guide post
R
: Guide post·Guide Key Type, white
Sockets
Blank : Black
R
: Guide Key Type, white
In-line Plugs
Blank : Panel Lock Type
A
: Without Panel Lock
2
❺Connector type
P : Header
S : Crimp socket
EP : In-line plug
❻Contact Pitch : 3.96mm
7.92mm
❼Type of housing
DSA : Straight header
DS : Right angle header
C
: Crimp housing
❽Applicable Conductor
1618 : 16 to 18 AWG
2022 : 20 to 22 AWG
❾Packaging
SCF : Socket contacts·Reel·Tin plated
SCFA : Socket contacts·Reel·Gold plated
SC
: Socket contacts·Pack·Tin plated
SCA : Socket contacts·Pack·Gold plated
PCF : In-line plug contacts·Reel·Tin plated
PCFA : In-line plug contacts·Reel·Gold plated
PC
: In-line plug contacts·Pack·Tin plated
PCA : In-line plug contacts·Pack·Gold plated
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
■Straight Header
●Recommended PCB Layout
(Board thickness : 1.6±0.1)
[1 to 6 pos.]
B±0.1
.1
+0 0
8
Ø1.
Outline of the
connector
[1 pos.]
[2 to 6 pos.]
A
B
6.2
8
7.05
P=3.96
10
8
7.05
10
Polarization
mark
3.5
3.5
Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
P=3.96±0.05
.1
+00
6
Ø1.
3.25±0.05
1.5±0.05
□1.14
□1.14
[Specification number]**
None : Tin plated
(01) : Gold plated
Standard Type (Guide post : Left Side, Color : Black)
Part No.
HRS No.
No. of Contacts
A
DF63-1P-3.96DSA(**)
DF63-2P-3.96DSA(**)
DF63-3P-3.96DSA(**)
DF63-4P-3.96DSA(**)
DF63-5P-3.96DSA(**)
DF63-6P-3.96DSA(**)
680-0503-9 **
680-0504-1 **
680-0501-3 **
680-0505-4 **
680-0506-7 **
680-0507-0 **
1
2
3
4
5
6
6.2
8.66
12.62
16.58
20.54
24.50
Unit : mm
B
3.96
7.92
11.88
15.84
19.80
R Type (Guide post : Right Side, Guide key, Color : White)
Part No.
HRS No.
No. of Contacts
A
B
DF63R-1P-3.96DSA(**)
DF63R-2P-3.96DSA(**)
DF63R-3P-3.96DSA(**)
DF63R-4P-3.96DSA(**)
DF63R-5P-3.96DSA(**)
DF63R-6P-3.96DSA(**)
Under development
680-0518-6 **
680-0515-8 **
680-0519-9 **
1
2
3
4
5
6
6.2
8.66
12.62
16.58
20.54
24.50
3.96
7.92
11.88
15.84
19.80
No. of Contacts
A
B
2
12.62
7.92
3
20.54
15.84
Under development
7.92mm pitch
Part No.
HRS No.
DF63-2P-7.92DSA(**)
DF63R-2P-7.92DSA(**)
DF63-3P-7.92DSA(**)
DF63R-3P-7.92DSA(**)
680-0513-2 **
Under development
680-0537-0 **
Under development
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
Note 2 : Please contact Hirose representative if you have request for (01) specification.
3
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
■Right Angle Header
□1.14
A
B
1.5 ± 0.05
Ø1.4
Ø1.6 +0.1
0
P=3.96 ± 0.05
P=3.96
Outline of the connector
Polarization mark
Lot mark
2G08M
14.2
Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
.8
1.5 ± 0.05
+0
.1
0
9
1.55
3.5
HRS mark
Ø1
[Specification number]**
None : Tin plated
(01) : Gold plated
Standard Type (Color : Black)
Part No.
DF63-1P-3.96DS(**)
DF63-2P-3.96DS(**)
DF63-3P-3.96DS(**)
DF63-4P-3.96DS(**)
DF63-5P-3.96DS(**)
DF63-6P-3.96DS(**)
Unit : mm
HRS No.
Under development
680-0528-0 **
680-0527-7 **
Under development
No. of Contacts
1
2
3
4
5
6
A
6.2
8.66
12.62
16.58
20.54
24.50
B
3.96
7.92
11.88
15.84
19.80
No. of Contacts
A
B
2
12.62
7.92
3
20.54
15.84
7.92mm pitch
Part No.
DF63-2P-7.92DS(**)
DF63R-2P-7.92DS(**)
DF63-3P-7.92DS(**)
DF63R-3P-7.92DS(**)
HRS No.
680-0543-0 **
Under development
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
Note 2 : Please contact Hirose representative if you have request for (01) specification.
■Crimp Socket
[1 pos.]
[2 to 6 pos.]
A
B
P=3.96
6.2
(Note 2)
Standard Type
Part No.
DF63-1S-3.96C(**)
DF63-2S-3.96C(**)
DF63-3S-3.96C(**)
DF63-4S-3.96C(**)
DF63-5S-3.96C(**)
DF63-6S-3.96C(**)
8.8
Polarization
mark
13.3
13.3
8.8
Unit : mm
HRS No.
680-0508-2 **
680-0509-5 **
680-0502-6 **
680-0510-4 **
680-0511-7 **
680-0512-0 **
No. of Contacts
1
2
3
4
5
6
A
6.2
8.36
12.32
16.28
20.24
24.20
HRS No.
Under development
680-0523-6 **
680-0516-0 **
680-0524-9 **
No. of Contacts
1
2
3
4
5
6
A
6.2
8.36
12.32
16.28
20.24
24.20
B
−
3.96
7.92
11.88
15.84
19.80
[Specification number]**
None : Black
R Type (Guide key)
Part No.
DF63R-1S-3.96C(**)
DF63R-2S-3.96C(**)
DF63R-3S-3.96C(**)
DF63R-4S-3.96C(**)
DF63R-5S-3.96C(**)
DF63R-6S-3.96C(**)
Under development
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
4
B
−
3.96
7.92
11.88
15.84
19.80
[Specification number]**
None : White
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
■In-line Plug (Panel Lock Type)
C+F
D
Panel thickness
F
0.5 〜 0.6
0.7 〜 1.1
1.2 〜 1.7
2.0 〜 2.3
0
0.5
1.0
3.2
2.75
7.45
5.75
9.16
E
8.56
A
23.75
12.65
B
2.75
Polarization mark
5.35
[Specification number]**
None : Black
Unit : mm
No. of Contacts
B
HRS No.
DF63-1EP-3.96C(**)
Under development
1
12.7
6.2
DF63-2EP-3.96C(**)
DF63-3EP-3.96C(**)
DF63-4EP-3.96C(**)
DF63-5EP-3.96C(**)
DF63-6EP-3.96C(**)
680-0533-0 **
680-0532-7 **
2
3
4
5
6
16.66
20.62
24.58
28.54
32.5
8.66
12.62
16.58
20.54
24.5
Under development
A
C
Part No.
D
E
8.8
5.0
12.76
16.72
20.68
24.64
28.6
8.86
12.82
16.78
20.74
24.70
−
4.36
8.32
12.28
16.24
20.2
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
■In-line Plug
8.56
P=3.96
A
Polarization
mark
23.75
Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
P=3.96
Part No.
HRS No.
No. of Contacts
DF63A-1EP-3.96C(**)
DF63A-2EP-3.96C(**)
DF63A-3EP-3.96C(**)
DF63A-4EP-3.96C(**)
DF63A-5EP-3.96C(**)
DF63A-6EP-3.96C(**)
Under development
680-0535-5 **
680-0534-2 **
1
2
3
4
5
6
Under development
Unit : mm
A
6.2
8.66
12.62
16.58
20.54
24.5
[Specification number]**
None : Black
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
5
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
Crimp Contact for Socket
2.14
2.96
10.45
Ø2
4
15.25
Applicable wire gauge mark
16
18
P=9.5
t=0.25
Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Part No.
DF63-1618SCF
DF63-1618SC
DF63-1618SCFA
DF63-1618SCA
DF63-2022SCF
DF63-2022SC
DF63-2022SCFA
DF63-2022SCA
DF63-2428SCF
DF63-2428SC
DF63-2428SCFA
DF63-2428SCA
HRS No.
680-0500-0
680-0514-5
680-0540-0
680-0542-0
680-0541-0
Under development
Under planning
Packaging
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
Finish
Tin plated
Gold plated
Tin plated
Gold plated
Tin plated
Gold plated
Crimp Contact for In-line Plug
19.1
Applicable wire gauge mark
16
18
4
Ø2
23.9
2.14
4.75
t=0.25
P=9.5
Part No.
DF63-1618PCF
DF63-1618PC
DF63-1618PCFA
DF63-1618PCA
DF63-2022PCF
DF63-2022PC
DF63-2022PCFA
DF63-2022PCA
DF63-2428PCF
DF63-2428PC
DF63-2428PCFA
DF63-2428PCA
HRS No.
680-0529-2
680-0536-8
Under development
680-0538-3
Under development
Under planning
●Recommended wire
UL1007, 1015
●Applicable wire (Tinned, Annealed Copper Wire)
Wire size (Stranded wire conductor)
6
Jacket diameter
16 AWG(26/0.254)
UL1007(2.5mm)
UL1015(3.2mm)
18 AWG(34/0.18)
UL1007(2.1mm)
UL1015(2.9mm)
20 AWG(21/0.18)
UL1007(1.7mm)
22 AWG(17/0.16)
UL1007(1.5mm)
Packaging
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
Finish
Tin plated
Gold plated
Tin plated
Gold plated
Tin plated
Gold plated
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
BApplicable Crimping Tool
Type
Part No.
AP105-DF63-1618S-1
AP105-DF63-1618S-2
CHS893400H-UP(Note9)
Applicator
AP105-DF63-1618-3
AP105-DF63-1618-4
CHS893500H-UP(Note9)
Wire type
UL1007(Note3)
UL1015(Note3)
−
UL1015
901-4642-0 00
901-4643-2 00
UL1007(Note3)
UL1015(Note3)
−
UL1015
Applicable Contacts
DF63-1618SCF
DF63-1618SCFA
DF63-1618PCF
DF63-1618PCFA
DF63-2022SCF
DF63-2022SCFA
DF63-2022PCF
AP105-DF63-2022-2
Under development
UL1015(Note3)
DF63-2022PCFA
HT802/DF63-1618S-1
550-0411-2 00
UL1007(Note4, 5)
DF63-1618SC
HT802/DF63-1618S-2
550-0413-8 00
UL1015(Note4, 6)
DF63-1618SCA
HT802/DF63-1618P-1
550-0423-1 00
UL1007(Note4, 5)
DF63-1618PC
HT802/DF63-1618P-2
550-0424-4 00
UL1015(Note4, 6)
DF63-1618PCA
Hand tool
HT802/DF63-2022S-1
550-0432-0 00
UL1007(Note4, 7)
DF63-2022SC
HT802/DF63-2022S-2
Under development
UL1015(Note4, 8)
DF63-2022SCA
HT802/DF63-2022P-1
550-0433-0 00
UL1007(Note4, 7)
DF63-2022PC
HT802/DF63-2022P-2
Under development
UL1015(Note4, 8)
DF63-2022PCA
Note 1 : Please conduct crimping work according to the "Crimping work standards" and "Crimping condition table".
Note 2 : Any problems that occur from using tools other than those specified by Hirose, are not covered by warranty.
Note 3 : Applicator dies can be switched to crimp the other wire size and type. The additional dies are sold separately.
Note 4 : Hand tool dies cannot be switched.
Note 5 : The compatible wire is limited to UL1007, 16 to 18 AWG
Note 6 : The compatible wire is limited to UL1015, 16 to 18 AWG
Note 7 : The compatible wire is limited to UL1007, 20 to 22 AWG
Note 8 : The compatible wire is limited to UL1015, 20 to 22 AWG
Note 9 : Applicator manufactured by JAPAN AUTOMATIC MACHINE (J.A.M.). Please access to HP of J.A.M., if you make
inquiries about the applicator or crimp defect. (URL : http://www.jam-net.co.jp)
AP105-DF63-2022-1
Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
HRS No.
901-4634-1 00
901-4635-4 00
901-4617-0 00
UL1007(Note3)
7
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
BContact Extraction
■ Contact extraction tool : Flat-bladed screwdriver. 1.2mm blade width or DF-C-PO(B)
■ Intended crimp Contacts : DF63-1618SC(F), DF63-2022SC(F), DF63-1618PC(F), DF63-2022PC(F)
■ Work Method
Housing Cross Sectional Diagram
1.Refer to the drawing No.1. Insert
correct size contact extraction tool in
the insulator against the molded-in
lance. Deflect the lance as shown.
Contact extraction tool
Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
2
Powered by TCPDF (www.tcpdf.org)
2.Assure that the lance is deflected to
release the contact and pull-out wire
with the terminated contact.
1
Caution There are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts.
BMated dimensions
●Board-to-Wire Connection using
the straight pin header
8.91
●Socket to Right Angle Header Connection
(20)
DF63-*S-3.96C
15.8
(9.41)
DF63-*S-3.96C
DF63-*P-3.96DSA
DF63-*P-3.96DS
●Socket to In-line Plug Connection
(29.55)
(11.1)
(8.91)
DF63-*S-3.96C
DF63-*EP-3.96C
BPrecautions for use
1. The connector could be damaged if it is pulled out forcibly. When it is hard to pull out, push it in slightly first and then depress
the lock and un-mate.
2. When thick, short sections of wire are used, the connector could be deformed due to the force of the wires’ position.
Route cables in such a way that they do twist when being installed.
3. Make sure to turn off the power when mating or un-mating the connector.
4. Please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous.
5. Please contact Hirose representative about the assembly procedure and the instruction manual.
BRated values
Please avoid using the connectors above the ratings. Also, do not insert or pull out energized or “ live” wires.
BOperating environment
Please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated.
®
8
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN
TEL: +81-45-620-3526 Fax: +81-45-591-3726
http://www.hirose.com
http://www.hirose-connectors.com
The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.
The contents of this catalog are current as of date of 11/2015. Contents are subject to change without notice for the purpose of improvements.
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