FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles Product Facts Full line of PCB tabs and receptacles ■ Straight and right-angle tabs available in .250, .187 and .110 series ■ Receptacles produced in .250/.205 x .032 or .025. Standard or low insertion force receptacles available ■ Strip product for automatic insertion ■ Compatible with industry insertion equipment or full line of equipment available from TE Printed Circuit Board Tabs and Receptacles ■ TE now offers a complete line of printed circuit board tabs and receptacles. TE PCB product can be found in switches and on control boards around the world. Our product offering includes .250, .187 and .110 series vertical tabs, .250 and .187 right-angle tabs and .250/.205 vertical receptacles. Product is available in loose piece and strip form. In a short time, our product offering has grown from a handful of part numbers to dozens of parts. We continue to add to our product family as design changes, innovation and customers‘ requirements expand. Insertion equipment is available for our entire strip product line. TE currently has an entry level semiautomatic, air-powered bench machine under development for customers with moderate insertion requirements. The compact, fully automatic AccuSerter 2 machine is available for applications where larger volumes will be inserted and where programmable, microprocessor controlled equipment is desired. TE also offers the P300 and P350 series machines for even higher automation. Capabilities include: servo drive, force monitoring, up to three heads. This machine is available in stand-alone or in-line configurations. The TE product has been designed to be compatible with industry insertion equipment. In many cases, this product will work as a “drop in” replacement for existing product. In some cases, slight modifications or minor tooling changes are necessary. Please consult technical support or the global application tooling group for more details. TE is one of the only companies that offers printed circuit board tabs and receptacles as well as the crimp to wire receptacles and tabs that offer a complete solution for your packaging needs. 43 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Board Tabs M Hole Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. E .200 [5.08] Printed Circuit Board Tabs and Receptacles W .312 7.92 Dimensions L K E .502 .125 .312 12.75 3.18 7.92 .547 .157 .312 13.89 3.99 7.92 M .377 9.58 .400 10.16 Material and Finish Terminal Part No. Strip2 Loose Piece1 R R Tin Plated Brass X X 63839-13 — - Tin Plated Brass X X X X — X 63986-1 — - X X X — 1217566-1 1217539-1 — — - — — 62409-13 1217056-1 .552 14.02 .150 3.81 .312 7.92 .402 10.21 Tin Plated Brass .295 7.49 .622 15.80 .125 3.18 .312 7.92 .497 12.62 Tin Plated Brass .125 3.18 .175 4.45 .312 7.92 .312 7.92 .362 9.19 .357 9.07 Tin Plated Brass X X 62650-13 — - .280 7.11 .487 12.37 .532 13.51 Tin Plated Brass X X 63650-13 — - .622 15.80 .125 3.18 .452 11.48 .497 12.62 Tin Plated Brass X X X X — 63755-13 63900-1 — - Board hole size: .060/.053 [1.52/1.35] dia. Insertion equipment available. 3 Dimple. 1 2 Stock Thickness — .032 [0.81] Board Hole Size — .100 ± .002 [2.54 ± 0.05] Dia. Dimple .312 [7.92] .430 [10.92] .330 [8.38] Material and Finish Tin Plated Brass 1 R R X X Terminal Part No. Strip1 Loose Piece 63066-1 63067-1 Insertion equipment available. Note: All part numbers are RoHS compliant. 44 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Board Tabs (Continued) M Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. Hole K E .312 [7.92] 2 K Dimensions E M .552 14.02 .150 3.81 .312 7.92 .402 10.21 .582 14.78 .650 16.51 .710 18.03 .780 26.18 .180 4.57 .150 3.81 .150 3.81 .150 3.81 .312 7.92 .410 10.41 .470 11.94 .540 13.72 .402 10.21 .500 12.70 .560 14.22 .630 16.00 L Material and Finish R R Terminal Part No. Strip1 Loose Piece 63862-12 1742188-12 63824-1 63849-1 Tin Plated Brass X X X X Tin Plated Brass X X 1217136-1 1217421-1 Tin Plated Brass X X 1217126-12 — Tin Plated Brass X X 1217125-1 1217169-1 Tin Plated Brass X X 1217127-1 1217167-1 Printed Circuit Board Tabs and Receptacles 1 L .200 [5.08] Insertion equipment available. Dimple. Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. .312 [7.92] L .125 [3.18] .200 [5.08] Dimension L 1.062 26.97 1.207 30.66 Material and Finish R R Terminal Part No. Tin Plated Brass X X 63949-1 Tin Plated Brass X X 63950-1 Note: All part numbers are RoHS compliant. 45 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) L 250 Series Printed Circuit Board Tabs (Continued) Hole Right-Angle Printed Circuit Board Tabs Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. .150 [3.81] E .200 [5.08] Printed Circuit Board Tabs and Receptacles Dimensions E L .312 .800 7.92 20.32 .358 .630 9.09 16.00 .662 1.00 16.83 25.40 1 Material and Finish Tin Plated Brass X X 63951-1 1217754-1 Tin Plated Brass — — — 928814-1 Tin Plated Brass — — 63952-1 — Insertion equipment available. W 205 Series Printed Circuit Board Only .125 [3.18] Stock Thickness — .020 [0.51] Board Hole Size — .100 – .095 [2.54 – 2.41] Dia. .250 [6.35] .205 [5.21] Dimensions L W .525 .070 13.34 1.78 .545 .160 13.84 4.06 1 L Material and Finish Tin Plated Brass X X 62411-11 Tin Plated Brass X X 60284-21 L .250 [6.35] Stock Thickness — .016 [0.41] .200 [5.08] .295 [7.49] .330 [8.38] .200 [5.08] .295 [7.49] Style A Fits Tab .032 (LIF) 0.81 . .032 . 0.81 . .025 (LIF) 0.64 . .025 0.64 B C 2 . . .020 . 0.51 . .250 x .016 6.35 x 0.41 Spade .100 [2.54] .062 [1.57] A A 1 Terminal Part No. R R Loose piece only. .250/.205 Printed Circuit Board Receptacles Note: All part numbers are RoHS compliant. Terminal Part No. Strip1 Loose Piece R R .295 [7.49] B Dimensions A L .075 .480 1.91 12.19 .075 .480 1.91 12.19 .075 .480 1.91 12.19 .510 12.95 .075 1.91 .480 12.19 Material and Finish C R Strip R Part No. Loose Piece Tin Plated Brass — — 63968-1 — Tin Plated Brass — — 63969-1 1217080-1 Tin Plated Brass — — 63994-1 — Tin Plated Brass — — 1217137-12 — Tin Plated Brass — — 1217180-1 — — — 1217107-11 — — — — — Tin Plated Phos Bronze — — Tin Plated Brass 62751-1 62806-1 Horizontal mount. .180 [4.57] length — solder legs. 46 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 187 Series Printed Circuit Board Tabs .187 [4.75] Stock Thickness — .020 [0.51] .187 [4.75] A Board Thickness A .062 1.57 .062 1.57 B 1 2 T — .250 6.35 Dimensions L E .545 .250 13.84 6.35 .332 .250 8.43 6.35 H Material and Finish — Tin Plated Brass X X 61907-11 .303 7.70 Pre-Tin Brass X X 62221-12 R R Terminal Part No. Printed Circuit Board Tabs and Receptacles Type B Loose piece only. Insertion equipment available. .045 [1.14] .250 [6.35] .200 [5.08] M .125 [3.18] 1 2 Tab Thickness Board Hole Size .032 0.81 .053-.057 1.35-1.45 .020 0.51 .050-.054 1.27-1.37 Dimensions L M H .487 .362 .280 12.37 9.19 7.11 .487 .362 .285 12.37 9.19 7.24 .440 .315 .312 11.18 8.00 7.92 Material and Finish R R Tin Plated Brass Tin Plated.. Brass Tin Plated Brass Terminal Part No. Strip2 Loose Piece X X 63525-11 1217057-11 X X 63603-1 1217131-1 X X 63838-1 — Dimple. Insertion equipment available. Hole .150 [3.81] .312 [7.92] Tab Thickness .032 0.81 .020 0.51 E M L .200 [5.08] L Dimensions E M .490 12.45 .250 6.35 .340 8.64 Tin Plated Brass X X X X Terminal Part No. Strip3 Loose Piece — 63860-11 1217133-1 — .510 12.95 .710 18.03 .635 16.13 .490 12.45 .510 12.95 .250 6.35 .470 11.94 .395 10.03 .250 6.35 .250 6.35 .370 9.40 .560 14.22 .485 12.32 .340 8.64 .370 9.40 Tin Plated Brass X X 1742361-1 — Tin Plated Brass X X 1217124-1 — Tin Plated Brass X X — 1217332-12 Tin Plated Brass X X 63823-1 Tin Plated Brass X X 1742362-1 Material and Finish R R 63892-1 — Dimple. No hole or dimple. 3 Insertion equipment available. 1 2 Note: All part numbers are RoHS compliant. 47 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 187 Series Printed Circuit Board Tabs .575 [14.61] (Continued) .122-.128 [3.10-3.25] .250 [6.35] .055 Hole [1.40] Right-Angle Printed Circuit Board Tabs .187 [4.75] .294 [7.47] .045-.050 [1.14-1.27] .150 [3.81] Printed Circuit Board Tabs and Receptacles .200 [5.08] 1 Stock Thickness Board Hole Size Material and Finish .032 0.81 .053-.057 1.35-1.45 Tin Plated Brass .020 0.51 .050-.054 1.27-1.37 Tin Plated Brass R R X — X — X — X — Terminal Part No. 1217061-1. 1217756-11 1217062-1. 1217156-11 Loose piece. Tab Caps 187 and 250 Series .380 [9.62] .155 [3.94] 1 Tab Size Material UL 941 Color “187” Series .020 [0.51] Thick “250” Series .032 [0.81] Thick Nylon V2 Natural Nylon V2 Natural Dimensions T W .320 .260 8.13 6.60 .380 .320 9.65 8.13 Insulator Part No. 360041-1 360042-1 Flammability rating. Note: All part numbers are RoHS compliant. 48 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) .110 Series Printed Circuit Board Tabs .110 [2.79] Stock Thickness — .020 [0.51] L .110 [2.79] L .280 [7.11] .280 [7.11] A B .158 [4.01] .280 [7.11] .110 [2.79] L .280 [7.11] C D A Mating Hole Diameter .060-.055 1.52-1.40 Dim. L .490 12.45 Tin Plated Brass X X 61134-31 B .067-.063 1.70-1.60 .485 12.32 Tin Plated Brass X X X X 61968-12 62437-11 .044-.048 1.12-1.22 .490 12.45 .622 15.80 Tin Plated Brass X X 62395-12 C Tin Plated Brass X X 63756-12,3. Style Printed Circuit Board Tabs and Receptacles .110 [2.79] Material and Finish Terminal Part No. R R Loose piece only. Insertion machine available. 3 .032 [0.81] stock. 4 .060 [1.52] tab width. 1 2 Right-Angle Printed Circuit Board Tabs .528 [13.41] .118 [3.00] .110 [2.80] .197 [5.00] Tab Thickness .032 0.81 .020 0.51 PCB Hole Dia. +0/-.01 [+0/-.03] .055 1.40 .051 1.30 .315 [8.00] Material and Finish R R Terminal Part No. Tin Plated Brass — — 725963-2 Tin Plated Brass — — 725996-2 Note: All part numbers are RoHS compliant. 49 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) FASTON RAST 5 Tab Header Assembly, 250 Series Printed Circuit Board Tabs and Receptacles Product Facts ■ .250 x .032 [6.3 x 0.8] FASTON Tabs built on 5 mm centerlines ■ Shrouded header assembly that conforms to the European RAST 5 Standard ■ Mating TE connector families include Positive Lock RAST 5 connector system, AMP standard timer RAST 5, AMP multifitting, AMP multifitting MKII, AMP MONO-SHAPE TAB MKI, and AMP MONO-SHAPE MKII ■ Vertical and right-angle versions available in 2 through 8 positions ■ Tin plated brass tabs are standard, silver plated tab versions are available upon request ■ Lead free design is RoHS and ELV compliant ■ UL 94 V-0 housing meets Glow Wire IEC 60695-1 Section 30.2.3 – 750° No Flame ■ Component recognition USR and CSR under file no. E28476 ■ VDE tested according to DIN EN61984 (VDE0627): 2002-09; EN61984: 2001 VDE reg. no. B718 The FASTON RAST 5 Tab header assembly system is designed to provide a RAST 5 interface to a printed circuit board. The RAST 5 standard defines and standardizes the connector mating interface. 250 series tabs are placed on 5mm center lines with a plastic shroud that has keying, polarization, and locking features that help prevent mismating of the corresponding RAST 5 female receptacle housing. The header assembly is designed to accept any RAST 5 compliant female receptacle system or individual quick connects. The most common application for this product is for household appliance controls where OEMs want to minimize the possibility of crossed wires. It is also suited for other applications such as gaming, vending, and exercise equipment controls as well as residential, commercial and industrial HVAC and light industrial equipment. The system comes fully assembled and is easily press fit into the board for the soldering operation. Preassembly of the tabs into the header ensures tab perpendicularity to the board. The solder leg PCB layout is based on the industry standard for similar systems available on the market. To further enhance correct placement onto the board, the vertical system includes a plastic post which allows header placement to be polarized. Material UL 94 V-0, 6/6 Nylon See TE Catalog 1654742 for the complete line of RAST products. 50 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) FASTON RAST 5 Tab Header Assembly, 250 Series .587 [14.90] A (Continued) .504 [12.80] A .504 [12.80] .587 [14.90] .660 [16.70] .705 [17.90] Vertical Orientation Right-Angle Orientation Printed Circuit Board Tabs and Receptacles .098 [2.50] PCB Tab Position 1 Ø .098 Hole for [2.50] Polarizing Peg (Applies to Vertical Orientation Only) .197 Typ. [5.00] .049 [1.25] .049 [1.25] .197 Typ. [5.00] .394 [10.00] .252 [6.40] Ø .053 ± .001 Typ. [1.35 ± 0.05] Edge of PCB (Applies to Right-Angle Orientation only) PCB Layout (Ref.) from Component Side No. of Positions 2 3 4 5 6 7 8 RAST 5 Configuration Dim. A 02-A 02-C 02-E 02-I 03-A 03-B 03-D 03-K 04-A 04-B 04-F 04-G 05-B 06-A 06-D 07-C 08-D 08-C .484 [12.30] .484 [12.30] .484 [12.30] .484 [12.30] .681 [17.30] .681 [17.30] .681 [17.30] .681 [17.30] .878 [22.30] .878 [22.30] .878 [22.30] .878 [22.30] 1.075 [27.30] 1.272 [32.30] 1.272 [32.30] 1.469 [37.30] 1.665 [42.30] 1.665 [42.30] Part Numbers Vertical Right-Angle 521382-2 521384-2 2-521382-2 2-521384-2 3-521382-2 3-521384-2 5-521382-2 5-521384-2 521382-3 521384-3 1-521382-3 1-521384-3 2-521382-3 2-521384-3 4-521382-3 — 521382-4 521384-4 1-521382-4 1-521384-4 3-521382-4 3-521384-4 4-521382-4 4-521384-4 521382-5 521384-5 521382-6 521384-6 1-521382-6 1-521384-6 521382-7 521384-7 521382-8 521384-8 2-521382-8 2-521384-8 Refer to the TE Customer Drawing for additional details and specific keying patterns. For more information related to the RAST 5 Standard, see TE Literature Distribution no. 1308243. Available variations include: silver plated tabs, DIN style tabs, and Glow Wire housings. RAST 5 headers mate to the following product families: AMP multifitting MKII, RAST 5 Positive Lock MKIII, AMP Standard Timer and AMP Standard Power Timer. Note: All part numbers are RoHS compliant. 51 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015