KILOVAC High Voltage DC Contactors KILOVAC EV100 Series Contactor With 1 Form X Contacts Rated 100 Amps Continuous, 600 Vdc Product Facts n Hermetically sealed n Operates in explosive/ harsh environments without oxidation or contamination of contacts, during long periods of non-operation n 8kV isolation between open contacts permits use for high voltage isolation and carry n Coil economizer allows for operation between 9-36 VDC n Designed and built in accordance with AS 9100 Description Physical or Other Properties Low cost, 600 Vdc, 100 amp, hermetically sealed DC contactor Hermetically sealed Economized coil for low power consumption between 9-36 VDC No contact oxidation over periods of non-use Bottom mount, not position sensitive One million cycle mechanical life Applications Power/motor control circuit isolation, circuit protection and safety in industrial machinery Automotive battery switching and backup Solar inverter switching Automotive pre-charge Test Equipment Electrical Contact arrangement: SPSTNO (Form X., Double Make) Mechanical Small size: 1.5” x 1.5” approximately Weight: 130 grams Performance Data Physical Data Contact Arrangement, Main Contacts — SPST-NO (Form X) Dimensions — See drawings on next page Weight — 4.58 oz (130g) Electrical Data Voltage Rating, Main Contacts Switching (Max) — 750VDC Current Rating, Main Contacts Switching — Continuous 1 — 100A Short Term, 3 Minutes 2 — 200A Contact Voltage Drop, Main Contacts — 0.05 max @ rated current Operate Time Max. — 30ms Operate Bounce Max. — 5ms Release Time — 10ms Environmental Data Shock, 11ms 1/2 sine (operating) — 20G peak Sine Vibration, 20G peak — 55-2,000 Hz. Operating Temperature Range — -40°C to +85°C Noise Emission (at 100 mm distance) — 70dB(a) Notes 1 8.4mm2 conductor. Current rating is affected by conductor size. Keep terminals below 150˚C max. continuous. 2 3 minutes at +40˚C ambient, 1 minute at –80˚C ambient with 8.4mm2 (#8 AWG) conductor. Voltage rating: 5-600 Vdc at 100 Amps 50K cycles Make/Break: 50 Amps at 400 Vdc 25K cycles Make/Break: 50 Amps at 600 Vdc For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. Operate & Release Time 7 KILOVAC High Voltage DC Contactors Power distribution Safe for harsh/corrosive environments Resistive Load Performance (polarity sensitive) — 50A make/break @ +400Vdc — 50,000 cycles 50A make/break @ +600Vdc — 25,000 cycles 100A make/break @ +400Vdc — 6,000 cycles 100A make/break @ +600Vdc — 5,000 cycles 100A make/break @ -400Vdc — 1,000 cycles 100A make/break @ -600Vdc — 25 cycles 200A make/break @ +400Vdc — 500 cycles 200A make/break @ +600Vdc — 200 cycles 1,000A break only @ +400Vdc — 5 cycles 600A break only @ +600Vdc — 5 cycles 600A make only — 10 cycles Maximum Short Circuit Current (1/2 cycle, 60 Hz) — 1,250A (through closed contacts) Dielectric Withstand Voltage — Between Open Contacts — 2,2000Vrms Contacts to Coil — 1,500Vrms/4,000Vdc Insulation Resistance, Terminal to Terminal / Terminals to Coil — When New — 100 megohms, min. @ 500Vdc At End of Life — 50 megohms, min. @ 500Vdc Mechanical Life — 106 Holding current: 0.15 Amps at 24 Vdc Operate time: 30 ms max. 7–27 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com KILOVAC High Voltage DC Contactors KILOVAC EV100 Series (Continued) Outline Dimensions 1.56 [39.6] NOTE 1. MOUNTING HARDWARE (NOT SUPPLIED) 2 X M4 BOLT, LOCKWASHER AND WASHER TORQUE: 20 IN-LBS (2.3 NM) MAX NOTE 2 Bottom Mount 2.12 [53.8] .70 [17.8] 1.82 [46.2] NOTE 2. LOAD TERMINALS-2 PLCS HARDWARE NOT SUPPLIED 2 X M5 BOLT, LOCKWASHER AND WASHER TORQUE: 30-40 IN-LBS (3.4 TO 4.5 NM) DEPTH: 7 THREADS MAX .18 2 X (NOTE 1) [4.57] LEAD LENGTH 15" +/-.5" [381 +/-12.7] FROM TOP OF TERMINAL SEAT 1.77 [44.96] 1.53 [38.86] 1.71 3.4] .30 [7.62] 1.49 [37.9] Coil Data (Internal Coil Economizer) Coil Voltage Range Maximum Pickup Current (20˚C) Average Holding Current (20˚C) Pickup Voltage (20C) Dropout Voltage Pickup Pulse (max.) Coil Resistance +/-5% (20˚C) Coil Economizer Frequency Coil Power Typ. (over temp range) 1.78 [45.2] Ordering Information 9-32 Vdc 1.5A 0.25A@12Vdc/0.15A@24Vdc ≥ 9Vdc ≤ 8Vdc 100 ms 8.0 Ω 19.6 kHz 3-4W EV100 A A A N A Typical Part Number 䊳 Series: EV100 = 100A, 600 Vdc Contactor Contact Form: A = Normally Open Coil Voltage: 9-36 Vdc Coil Wire Length: A = 15 inches [.4M] Coil Termination: N = None – Stripped Wires Mounting: A = Bottom Mount 2X #8, M5X10 Mains Specifications are subject to change without notice. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–28 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com