Wall DCHB150-12S05 Single outputs ranging from 3.3vdc to 48vdc Datasheet

DCHB150 SERIES
132~196 Watts
DC/DC Power Conerters
Single Output
Rev C
Size: 2.4in x 2.28in x 0.5in (61mm x 57.9mm x 12.7mm)
OPTIONS
•
•
•
•
•
•
•
•
FEATURES
Pin Length
Sync Pin
Case Pin
Heatsinks
Thru-Hole Inserts
Negative Logic Remote On/Off
Terminal Block
Terminal Block with EMC Filter
(EN55022 Class A)
•
•
•
•
•
•
•
•
•
Soft Start
•
2:1 Wide Input Voltage Ranges
•
132~196 Watts output Power
•
Single Outputs Ranging from 3.3VDC to 48VDC •
Output Current up to 40A
•
Under Voltage Lockout
•
Six-Sided Shielding
•
High Efficiency up to 93%
•
UL60950-1, EN60950-1, IEC60950-1, &
EN50155 Safety Approvals
•
No Minimum Load Requirements
Adjustable Output Voltage
Industry Standard Half-Brick Footprint
Remote On/Off Control
Input to Output Basic Insulation: 2250VDC
Threaded Inserts and Thru-Hole Inserts Available
Short Circuit, Over Voltage, Over Current, and Over
Temperature Protection
RoHS II & Reach Compliant
Several Mechanical Options Available
APPLICATIONS
DESCRIPTION
Wireless Network
Telecom/Datacom
Industry Control Systems
Semiconductor Equipment
Distributed Power
Architectures
• Military Applications
The DCHB150 series of DC/DC power converters provides up to 196 Watts of output power in an industry
standard half-brick package and footprint. This series consists of single output models ranging from 3.3VDC
to 48VDC with 2:1 wide input voltage ranges. Some features include high efficiency up to 93%, adjustable
output voltage, positive remote on/off control, and six-sided shielding. These converters also have short
circuit, over voltage, over current, and over temperature protection. The DCHB150 series is RoHS compliant
and has UL60950-1, EN60950-1, IEC60950-1, and EN50155 safety approvals. Several different options are
available for this series including negative remote on/off control, terminal block, pin length, heatsinks, sync
pin, case pin, and thru-hole inserts. Please call factory for more details.
•
•
•
•
•
MODEL SELECTION TABLE
Model Number
DCHB150-12S3.3
DCHB150-12S05
DCHB150-12S12
DCHB150-12S15
DCHB150-12S24
DCHB150-12S28
DCHB150-12S48
DCHB150-24S3.3
DCHB150-24S05
DCHB150-24S12
DCHB150-24S15
DCHB150-24S24
DCHB150-24S28
DCHB150-24S48
10/29/2015
Output Current
Input Voltage
Range
Output
Voltage
Min Load
Max Load
Ripple &
Noise(2) (3)
No Load
Input Current(1)
Output
Power
12VDC
(9-22VDC)
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
40A
28A
12A
9.5A
6A
5A
3A
40A
30A
13A
10A
6.5A
5.5A
3.3A
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
30mA
50mA
50mA
80mA
60mA
60mA
80mA
20mA
30mA
35mA
35mA
35mA
50mA
50mA
132W
140W
144W
142.5W
144W
140W
144W
132W
150W
156W
150W
156W
154W
158.4W
12VDC
(8.5-22VDC)
24VDC
(16.5-36VDC)
Maximum
Capacitive
Load(4)
121000µF
56000µF
10000µF
6300µF
2500µF
1700µF
620µF
121000µF
60000µF
10800µF
6600µF
2700µF
1900µF
680µF
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Efficiency(2)
88%
90%
91%
91%
90%
91%
90%
90%
91%
92%
92%
93%
93%
92%
Page 1 of 9
DCHB150 SERIES
132~196 Watts
DC/DC Power Conerters
Single Output
Rev C
DCHB150-48S3.3
DCHB150-48S05
DCHB150-48S12
DCHB150-48S15
DCHB150-48S24
DCHB150-48S28
DCHB150-48S48
DCHB150-48S53
48VDC
(33-75VDC)
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
53 VDC
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
45A
34A
16A
13A
8A
7A
4A
3.7A
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
300mVp-p
20mA
20mA
25mA
25mA
25mA
25mA
25mA
25mA
148.5W
170W
192W
195W
192W
196W
192W
196W
136000µF
68000µF
13300µF
8600µF
3300µF
2500µF
830µF
690µF
91%
92%
92%
93%
92%
92%
92%
92%
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
9
8.5
16.5
33
12
12
24
48
22
22
36
75
9
18
34
8.1
16.3
32.5
30
50
100
Unit
INPUT SPECIFICATIONS
12VDC nominal input models
Operating Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (1 Sec)
Input Current
Sync Pin Signal(14)
Input Filter(13)
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Load Regulation
Voltage Adjustability(6)
Remote Sense(7)
Output Power
Output Current
Minimum Load
Maximum Capacitive Load
Ripple & Noise (peak to peak)
Transient Response Recovery Time
Power Up
Start-Up Time
Remote On/Off
Temperature Coefficient
REMOTE ON/OFF CONTROL(5)
DC/DC ON
Positive Logic
(Option)
DC/DC OFF
DC/DC ON
Negative Logic
(Standard)
DC/DC OFF
Input Current of CTRL Pin
Remote OFF Input Current
PROTECTION
Short Circuit Protection
Over Load Protection
Over Voltage Protection
Over Temperature Protection
10/29/2015
3.3 & 5VDC models
Others
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
7.3
15.5
31.6
No Load
-0.3
Low line to high line at full load
No load to full load
Maximum output deviation is inclusive of remote sense
% of Vout(nom)
See Table
5.6
Pi Type
VDC
VDC
VDC
VDC
-1.0
See Table
+1.0
%
-0.1
-0.1
+0.1
+0.1
%
%
-20
+10
10
See Table
See Table
0
Minimum input and constant resistive load
20MHz bandwidth
25% load step change
Nominal input and constant resistive load
-0.02
-0.5
% of lout rated; Hiccup mode
% of Vout(nom); Hiccup mode
VDC
%
%Vo
%
See Table
See Table
200
250
75
75
+0.02
%/ºC
Open or 3~12VDC
Short or 0~1.2VDC
Short or 0~1.2VDC
Open or 3~12VDC
1
3
mA
mA
µS
mS
Continuous, Automatic Recovery
120
150
%
115
130
%
+120
ºC
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 2 of 9
DCHB150 SERIES
132~196 Watts
DC/DC Power Conerters
Single Output
Rev C
ENVIRONMENTAL SPECIFICATIONS
Operating Case Temperature
-40
-40
-55
Terminal Block Type
Others
Standard
Only mount on the iron base-plate
With 0.24” Heatsink
With 0.45” Heatsink
Storage Temperature
Thermal Impedance(8)
Thermal Shock
Vibration
Relative Humidity
MTBF
5
+115
+105
+125
6.1
2.8
5.1
4.6
MIL-STD-810F
MIL-STD-810F
95
ºC
ºC
ºC/W
%
MIL-HDBK-217F, Full Load
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
GENERAL SPECIFICATIONS
Efficiency
Isolation Voltage
1 minute (Basic insulation)
Isolation Resistance
Isolation Capacitance
PHYSICAL SPECIFICATIONS
500VDC
Input to Output
Input (Output) to Case
250
275
Unit
kHz
2250
1600
1
VDC
2500
GΩ
pF
3.70oz (105g)
8.29oz (235g)
9.88oz (280g)
26.10oz (740g)
2.4x2.28x0.5 inches (61x57.9x12.7 mm)
3.35x2.4x1.27 inches (85x61x32.3 mm)
3.35x2.4x1.47 inches (85x61x37.3 mm)
4x3.5x3.5 inches (101.6x88.9x88.9 mm)
Metal
FR4 PCB
Silicone (UL94 V-0)
Six-sided
Case Material
Base Material
Potting Material
Shielding
SAFETY & EMC CHARACTERISTICS
UL60950-1
EN60950-1
IEC60950-1
EN50155
Safety Approvals
EMI(9)
EN55022
ESD
EN61000-4-2
Radiated Immunity
Fast Transient(10)
Surge(10)
Conducted Immunity
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Power Frequency Magnetic Field
EN61000-4-8
10/29/2015
225
Max
See Table
Standard
“T” suffix models
“TF” suffix models
“TF1” suffix models
Standard
“T” suffix models
“TF” suffix models
“TF1” suffix models
Dimensions (L x W x H)
Typ
Nominal input voltage and full load
Switching Frequency
Weight
Min
Class A
Class B
Air
±8KV
Contact
±6KV
20V/m
±2KV
EN55024 ±2KV
10Vr.m.s
100A/m continuous; 1000A/m 1
second
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Page 3 of 9
DCHB150 SERIES
132~196 Watts
DC/DC Power Conerters
Single Output
Rev C
NOTES
(1)
(2)
(3)
Typical value at nominal input voltage and no load.
Typical voltage at nominal input voltage and full load.
The ripple and noise of output voltages 24VDC and 28VDC is measured with a 4.7µF/50V 1812 X7R MLCC;
The ripple and noise of output voltages 48VDC and 53VDC is measured with a 2.2µF/100V 1812 X7R MLCC.
The ripple and noise of all other output voltages is measured with a 1µF/25V X7R MLCC and a 22µF/25V D-type POS-CAP.
(4) Test by minimum input and constant resistive load.
(5) The CTRL pin voltage is referenced to –INPUT. To order negative logic remove on/off control add the suffix “R” to the model number (Ex:
DCHB150-48S12R).
(6) Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and
+SENSE pins for trim up or between TRIM and –SENSE pins for trim down. Maximum output deviation is inclusive of remote sense. To calculate
the value of the resistor RU and RD for a particular output voltage see page 6.
(7) Maximum output deviation is +10% inclusive of remote sense and trim. If remote sense is not being used the +SENSE should be connected to its
corresponding +OUTPUT and likewise the –SENSE should be connected to its corresponding –OUTPUT.
(8) - Thermal test conditions for vertical direction are by natural convention (20LFM)
- The iron base-plate dimensions are 19” x 3.5” x 0.063” (the height is EIA standard 2U).
- Heat sink is optional.
(9) The DCHB150 series can only meet EN55022 Class A or Class B with external components added. Please contact factory for more information.
(10) An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. We recommend connecting two aluminum
electrolytic capacitors (Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ) in parallel.
(11) CASE GROUNDING: EMI can be reduced when you connect the four screw bolts to the shield plane.
(12) Input Source Impedance: These converters will meet all listed specifications without external components assuming that the source voltage has
very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the converter. Since
real-world voltage sources have finite impedance, performance can be improved by adding an external filter capacitor. We recommend Nippon
chemi-con KY series, 100μF/100V, ESR 110mΩ.
(13) - Multiple DCHB150 series modules can be synchronized together simply by connecting the module SYNC pins together. Care should be taken to
ensure the ground potential differences between the modules are minimized.
- In this configuration all of the modules will be synchronized together to the highest frequency module.
- Up to three modules can be synchronized using this technique.
- More relevant information in application notes.
(14) This series comes with several different options: negative remote on/off control, heatsinks, case pin, sync pin, pin length, terminal block, and thruhole inserts. See the “Product Options” table on page 6 for more ordering information.
CAUTION: This power converter is not internally fuses. An input line fuse must always be used
DERATING CURVES
DCHB150-48S05 Derating Curve
10/29/2015
DCHB150-48S05 Derating Curve With 0.24” Height Heat-Sink
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 9
DCHB150 SERIES
132~196 Watts
DC/DC Power Conerters
Single Output
Rev C
DCHB150-48S05 Derating Curve With 0.45” Height Heat-Sink
EFFICIENCY GRAPHS
DCHB150-48S05 Efficiency vs. Input Voltage
10/29/2015
DCHB150-48S05 Efficiency vs. Output Load
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 9
DCHB150 SERIES
132~196 Watts
DC/DC Power Conerters
Single Output
Rev C
MECHANICAL DRAWINGS
PIN
1
2
3
4
5
6
7
8
9
10
PIN CONNECTION
DEFINE
-Vin
Case (option)
Ctrl
+Vin
-Vout
-Sense
Trim
+Sense
+Vout
Sync (option)
DIAMETER
0.04 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method
shown below.
1.
2.
3.
4.
5.
6.
All dimensions in inch (mm)
Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
Pin pitch tolerance ±0.01 (0.25)
Pin dimension tolerance ±0.004(0.1)
Mounting screw should always be used.
The screw locked torque: MAX 5.0kgf-cm (0.49N-m)
DCHB150-xxSxx-T
NO.
1
2
3
4
5
6
7
8
9
10/29/2015
TERMINAL CONNECTION
DEFINE
WIRE RANGE
-Vin
8AWG to 9AWG
NC
NA
Ctrl
14AWG to 18AWG
+Vin
8AWG to 9AWG
-Vout
4AWG to 5AWG
-Sense
14AWG to 18AWG
Trim
14AWG to 18AWG
+Sense
14AWG to 18AWG
+Vout
4AWG to 5AWG
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 6 of 9
DCHB150 SERIES
132~196 Watts
DC/DC Power Conerters
Single Output
Rev C
DCHB150-xxSxx-TF
NO.
1
2
3
4
5
6
7
8
9
TERMINAL CONNECTION
DEFINE
WIRE RANGE
-Vin
8AWG to 9AWG
NC
NA
Ctrl
14AWG to 18AWG
+Vin
8AWG to 9AWG
-Vout
4AWG to 5AWG
-Sense
14AWG to 18AWG
Trim
14AWG to 18AWG
+Sense
14AWG to 18AWG
+Vout
4AWG to 5AWG
NO.
1
2
3
4
5
6
7
8
9
TERMINAL CONNECTION
DEFINE
WIRE RANGE
-Vin
8AWG to 9AWG
NC
NA
Ctrl
14AWG to 18AWG
+Vin
8AWG to 9AWG
-Vout
4AWG to 5AWG
-Sense
14AWG to 18AWG
Trim
14AWG to 18AWG
+Sense
14AWG to 18AWG
+Vout
4AWG to 5AWG
DCHB150-xxSxx-TF1
10/29/2015
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 7 of 9
DCHB150 SERIES
132~196 Watts
DC/DC Power Conerters
Single Output
Rev C
HEATSINK OPTIONS
Vertical Fin Orientation, Suffix: -HS, HS2
Horizontal Fin Orientation, Suffix: -HS1, HS3
MODEL NUMBER SETUP
DCHB
150
24
S
12
P
Series Name
Output Power
-
Input Voltage
Output Quantity
Ouptut Voltage
Remote On/Off & Pin Length
150: 150 Watts
12: 8.5~22 VDC
S: single
3.3: 3.3 VDC
None: positive Logic, 0.200” pin length
05: 5 VDC
S: positive Logic, 0.145” pin length
24: 16.5~36 VDC
12: 12 VDC
R: negative Logic, 0.200” pin length
48: 33~75 VDC
15: 15 VDC
RL: negative Logic, 0.145” pin length
9~22 VDC
24: 24 VDC
28: 28 VDC
48: 48 VDC
53: 53 VDC
Y
C
TH
H
TF
Sync Pin
Case Pin
Thru-Hole Inserts(1)
Heatsink
Terminal Block(2)
Blank: No Pin
Blank: No Pin
None: threaded inserts
SY: sync pin
CP: case pin
TH: No Thread
None: no heatsink
H: 0.45” vertical 7G-0021A-F
H1: 0.24” horizontal 7G-0022A-F
H2: 0.24” vertical 7G-0023A-F
None: No terminal block
T: wall mounted
TF: wall mounted with EMC filter (3)
wall mounted with EMC filter can
TF1:
(3)
be connected to PE
H3: 0.45” horizontal 7G-0024A-F
NOTES
1. The module can’t equip Heat-Sink with TH option
2. No Y and C function for terminal block type, and terminal block type only for 0.200” pin length.
3. EMI filter meets EN55022 Class A.
10/29/2015
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 8 of 9
Rev C
DCHB150 SERIES
132~196 Watts
DC/DC Power Conerters
Single Output
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
10/29/2015
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 9 of 9
Similar pages