TE C-2266045 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266045 -1
DESCRIPTION
F
2266045 -2
FINE CRIMP HEIGHT ADJUST
F
2266045 -5
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
F
NON-CRIMP HEIGHT ADJUST
2266045 -7
F
FINE CRIMP HEIGHT ADJUST
B
PNEUMATIC FEED
SERVO
LATCH PLATE
2266045 -6
7- 2266045 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
F
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
-
-
-
CRIMP
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
1338685-1
2119951-1
-
2161326-1
-
2119949-1
1338685-1
2119950-1
5-18022-5
8- 2266045 -5
8- 2266045 -4
5-18022-5
8- 2266045 -5
8- 2266045 -4
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
2119641-1
-
-
-
-
-
-
-
2119799-1
WIRE
INSUL
1-1752354-2
-
1-1752354-2
-
2168400-6
2168400-6
-
2119799-1
-
-
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
6
-
-
-
-
TYPE
8
F
-
0.80 mm [.031]
-
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
2.86-3.80 mm [.113-.150 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
114-32145
-
TERMINALS APPLIED
TE TERMINAL
2203260-2
-
CENTER CONTACT, 180 DEGREE, FAKRA
TERMINAL NAME:
C1__DWG_PN_1_0
C1__DWG_PN_1_1
13
INSULATION DIAMETER RANGE
-
1.49-1.65 mm [.059-.065 IN]
-
-
-
-
-
-
-
13 14
TE TERMINAL
2203270-2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
-
C1__DWG_PN_3_0
C1__DWG_PN_3_1
-
TE TERMINAL
-
6
C1__DWG_PN_4_0
C1__DWG_PN_4_1
-
WIRE
SIZE
RG-71 U/M
RG-62 U/M
RG-178
RG-179
1.5C-2VCP
B
CRIMP HEIGHT
mm [INCH]
0.55+/-0.03 [.022+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
0.55+/-0.03 [.022+/-.001]
0.53+/-0.03 [.021+/-.001]
0.53+/-0.03 [.021+/-.001]
0.52+/-0.03 [.020+/-.001]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
9.2
-
9
-
W1__FA_SETTING_1
-
9.2
9.4
-
9.5
-
-
9.4
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
7
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
7
8
9
10
11
A
12
-4
-4
-5
-6
13
14
-
1
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
7
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
1
-
-77 -7
1
1
-
-6
1
1
-
-5
1
1
1
1
-2
-
2119957-2
1803078-4
8-21084-0
2119640-1
1803259-1
-1
PART NO
1
1
-
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
DESCRIPTION
1
2119957-2
1
1803078-4
1
8-21084-0_GATD
1
2119640-1
1
1803259-1
260
259
252
250
249
ITEM
NO
WHEN RUNNING ON A BENCH TERMINATING UNIT TO MAINTAIN PROPER WIRE PLACEMENT,
SPLIT CYCLE MODE IS RECOMMENDED FOR THE TERMINATING UNIT.
1
-
1
1
A
1
1
1
1
1
1
1
1
REF
1
1
1
1
1
1
1
2
1
3
1
1
4
1
1
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
66
P
LTR
1
-
1
1
1
-
2
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
-
-
-
-
-
1
-6
1
-
-
1
-
1
-
-
-
-
1
-
1
-
-
-
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
4
1
1
-
1
4
1
-
1
1
4
1
1
1
-
1
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
-
1
-5
-2
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
RS
LZ
E
ECR-16-011816
29AUG2016
JH
TE
F
ECR-16-018246
30DEC2016
TB
CT
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
STOP, SHEAR
HOLDER, SHEAR
SHEAR, FLOATING
ANVIL, COMBINATION
DEPRESSOR, SHEAR
CRIMPER, WIRE F
DWN
24OCT2013
CHK
25OCT2013
APVD
25OCT2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
1-22279-3_SIMP
1
2161314
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
1-1752354-2
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
2119955-1
1
1-455888-7
1
SIMP_5-547505-2
1
854769-8
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
21028-2
1
1338685-1
4
2168400-1
1
1-5018030-0
1
1-1901681-9
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2161311
1
1-2079383-5
1
2119645
1
2119957-1
1
1-2119644-4
1
2119085_PRE_REV_K
1
2119092-1
1
1752356-5
2
2079383-5
1
2161328
1
1320908-8
1
2119959-1
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533-2
1
SIMP_3-22280-3
1
356885-5
1
1552193-1
1
1803251
1
5-1633933-8
..
1
ITEM_7
..
1
ITEM_6
1
1803349-4
..
1
ITEM_4
..
1
ITEM_3
..
1
ITEM_2
1
2-1803241-5
248
247
246
245
240
239
238
213
198
180
177
176
175
174
172
166
164
163
137
136
135
133
119
117
113
82
77
74
71
67
66
63
62
60
59
58
56
54
52
51
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119798-1
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
-
APVD
19JUL2016
PART NO
-
DWN
ECR-16-010040
-1
1
DATE
D1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
-
-
-
-
1
-
2
-
1
1
DESCRIPTION
2119641-1
2119798-1
1-22279-3
2161314-1
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
1-1752354-2
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
2119955-1
1-455888-7
5-547505-2
854769-8
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
1-5018030-0
1-1901681-9
18023-9
2119652-1
2119653-1
2119656-9
2161311-1
1-2079383-5
2119645-1
2119957-1
1-2119644-4
2119085-1
2119092-1
1752356-5
2079383-5
2161328-1
1320908-8
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-2
3-22280-3
356885-5
1552193-1
1803251-1
5-1633933-8
1803349-4
2-1803241-5
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
5.25 .
TERMINAL LUBRICANT IS RECOMMENDED.
AMP 4805 REV 31MAR2000
-
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62& 180.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 180.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
2266045
2266045
2266045
2266045
REVISIONS
DIST
2063440-1
-
SIZE
1
PART NUMBERS REQUIRED
-
APPLICATOR DATA
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
Ocean Side Feed
Applicator
-
DRAWING NO
2266045
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
F
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
D
239
38
56
39
2
247
246
260
44
7 252
245
7
249
63
A
166
D
2
2
2
2
8
8
163
259
59
82
136
1
137
TERMINAL SUPPORT LOCATION
177
SERVO
LATCH PLATE
2
2
135
28
5
41
174
44
175
245 REF
51
6
164
A
17.8
66
180
2
33
SERVO FEEDER
NOT INCLUDED
117 REF
10
A
77
58
30
20
29
21
B
1
ITEM 30 LOCATED AT
FRONT HOLES
12
30 REF
29 REF
CAM POSITIONS
11
30mm STROKE
30mm STROKE
119
113
13
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
248
48
180 REF
HOLDDOWN SET-UP
74
19
9
47
0.5
67
11
213
24
30mm STROKE
REF
52
198
B
0.5
34 REF
2 176
4
4.3
C
56
133
REF
1
172
240
-
35
238
C
-
-
40
59
250
APVD
62
6
PNEUMATIC
DWN
37
6
A
DATE
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
24OCT2013
CHK
25OCT2013
APVD
25OCT2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266045
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
F
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266045 -1
DESCRIPTION
F
2- 2266045 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
F
FINE CRIMP HEIGHT ADJUST
F
FINE CRIMP HEIGHT ADJUST
2- 2266045 -7
F
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
PNEUMATIC
2- 2266045 -5
B
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2266045 -7
APPLICATOR STYLE CONVERSION CHART
-
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
2119950-1
1338685-1
2161326-1
-
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
5-18022-5
-
8- 2266045 -5
8- 2266045 -4
1338685-1
5-18022-5
-
8- 2266045 -5
-
8- 2266045 -4
1338685-1
5-18022-5
1338685-1
5-18022-5
-
-
-
-
2119641-2
1901094-3
-
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
2119799-1
1-1752354-2
-
-
1-1752354-2
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
6
-
-
-
APPLICATOR INSTRUCTIONS
408-10389
-
8
F
-
-
-
-
-
7
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
2.86-3.80 mm [.113-.150 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
2203260-2
n
114-32145
-
TERMINALS APPLIED
TE TERMINAL
-
CENTER CONTACT, 180 DEGREE, FAKRA
TERMINAL NAME:
C1__DWG_PN_1_0
C1__DWG_PN_1_1
12
-
7
INSULATION DIAMETER RANGE
-
1.49-1.65 mm [.059-.065 IN]
-
-
-
-
-
-
-
13
TE TERMINAL
2203270-2
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_3_0
-
TE TERMINAL
-
12
C1__DWG_PN_4_0
-
C1__DWG_PN_3_1
-
C1__DWG_PN_4_1
-
WIRE
SIZE
RG-71 U/M
RG-62 U/M
RG-178
RG-179
1.5C-2VCP
1
B
2
CRIMP HEIGHT
mm [INCH]
0.55+/-0.03 [.022+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
0.55+/-0.03 [.022+/-.001]
0.53+/-0.03 [.021+/-.001]
0.53+/-0.03 [.021+/-.001]
0.52+/-0.03 [.020+/-.001]
9.2
-
9
-
6
W1__FA_SETTING_1
-
9.2
-
9.4
-
9.4
-
9.5
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266045 -4
2266045 -4
2266045 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
9
10
11
A
12
13
-
1
6
8
-
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
TERMINAL LUBRICANT IS RECOMMENDED.
WHEN RUNNING ON A BENCH TERMINATING UNIT TO MAINTAIN PROPER WIRE PLACEMENT,
SPLIT CYCLE MODE IS RECOMMENDED FOR THE TERMINATING UNIT.
AMP 4805 REV 31MAR2000
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
TYPE
0.80 mm [.031]
A
PART NUMBERS REQUIRED
-
SIZE
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
-
1
1
-
1
1
-
1
1
1
1
1
-
-77 -27 -25 -22 -21
1803078-4
2119782-1
2119640-1
PART NO
SPACER, PRECISION
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
DESCRIPTION
1
1803078-4
1
2119782
1
2119640-1
-
259
251
250
-
ITEM
NO
1
1
1
-
1
2
-
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
1803259-1
1-22279-3
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
1-1752354-2
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2161312-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
2119955-1
1-455888-7
5-547505-2
854769-8
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
21028-2
1338685-1
1-5018030-0
1-1901681-9
18023-9
2119652-1
1-2079383-5
2119645-1
2119957-1
1-2119644-4
1752356-5
2079383-5
2161328-1
1320908-8
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-2
3-22280-3
356885-5
1552193-1
1803251-1
5-1633933-8
1803349-4
2-1803241-5
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
-
-
-
1
1
-
-
-
-
1
-
-
-
-
1
-
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
-
1
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
-
-
1
-
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
BUSHING, FLANGED
SPRING, COMPRESSION
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
STOP, SHEAR
HOLDER, SHEAR
SHEAR, FLOATING
ANVIL, COMBINATION
DEPRESSOR, SHEAR
CRIMPER, WIRE F
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
-
DWN
24OCT2013
CHK
25OCT2013
APVD
25OCT2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
1-1752354-2
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2161312
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
2119955-1
1
1-455888-7
1
SIMP_5-547505-2
1
854769-8
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
21028-2
1
1338685-1
1
1-5018030-0
1
1-1901681-9
3
18023-9
1
2119652
1
1-2079383-5
1
2119645
1
2119957-1
1
1-2119644-4
1
1752356-5
2
2079383-5
1
2161328
1
1320908-8
1
2119959-1
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533-2
1
SIMP_3-22280-3
1
356885-5
1
1552193-1
1
1803251
1
5-1633933-8
..
1
ITEM_7
..
1
ITEM_6
1
1803349-4
..
1
ITEM_4
..
1
ITEM_3
..
1
ITEM_2
1
2-1803241-5
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
2
2168400-6
249
246
240
239
238
213
198
180
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
113
82
77
74
71
67
66
63
62
59
58
56
52
51
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
1-22279-3_SIMP
DESCRIPTION
PRODUCT SPEC
-
1
1803259-1
Ocean Side Feed
Applicator
-
DRAWING NO
2266045
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
7
56
140
152
2
D
2
2
7 139
PNEUMATIC
250
8
2
249
166
63
4.3
238
A
163
34
59
259
82
1
137
C
56
2
SERVO
LATCH PLATE
2
2
133
4
REF
TERMINAL SUPPORT LOCATION
1
C
177
172
240
0.5
REF
8
136
176
28
174
175
135
52
198
51
140
164
A
SERVO FEEDER
NOT INCLUDED
17.8
11
67
77
213
58
19
10
180
9
29
REF
HOLDDOWN SET-UP
74
20
21
117 REF
0.5
2
A
30
REF
66
33
24
5
41
6 180
B
DWN
251
MECHANICAL
D
DATE
B
1
12
ITEM 30 LOCATED AT
FRONT HOLES
CAM POSITIONS
30mm STROKE
30
REF
29
30mm STROKE
30mm STROKE
142
REF
113
151
12
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
24OCT2013
CHK
25OCT2013
APVD
25OCT2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266045
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F
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