Wall CB48D12-1250 Single and dual outputs 30 watt dc/dc converter 2:1 wide input voltage range Datasheet

Rev A
CB Series
Single and Dual Outputs
30 Watt DC/DC Converter
2:1 Wide Input Voltage Range
APPLICATIONS
FEATURES
● High Efficiency up to 91%
● Fixed Switching Frequency
● 2:1 Wide Input Voltage Range
● Six-Sided Continuous Shielding
● Standard 2.0 x 1.0 x 0.40 Inches
● Negative Logic Remote ON/OFF Option
● ISO9001 Certified Manufacturing Facilities
● Compliant to RoHS EU Directive 2002/95/EC
● Design Meets UL60950-1, EN60950-1, and IEC60950-1
● CE Mark Meets 2006/95/EC, 93/68/EEC, and 89/336 EEC
● Measurement
● Telecom/Datacom
● Wireless Networks
● Industry Control Systems
● Semiconductor Equipment
SPECIFICATIONS: CB Series
All specifications apply are typical nominal input, full load, and @ 25°C ambient unless otherwise noted
INPUT SPECIFICATIONS
PROTECTION SPECIFICATIONS
Input Voltage Range................12V nominal input............................ 9 - 18 VDC
24V nominal input.......................... 18 - 36 VDC
48V nominal input.......................... 36 - 75 VDC
Over Voltage Protection............... 1.5V output.............................................. 2.0V
(zener diode clamp)
2.5V output .............................................. 3.3V
3.3V output .............................................. 3.9V
5V, 5.1V, ±5V outputs.............................. 6.2V
12V & ±12V outputs.................................. 15V
15V & ±15V outputs.................................. 18V
Input Filter ............................................................................................... Pi type
Input Surge Voltage (100ms max).................. 12V input....................... 25 VDC
24V input....................... 50 VDC
48V input..................... 100 VDC
Over Load Protection (% of full load at nominal input)......................... 150% typ.
Input Reflected Ripple Current (nominal Vin and full load).................. 20mAp-p
Short Circuit Protection............................................. Hiccup, automatic recovery
Start Up Time (nominal Vin and constant resistive load)
Power Up........................................................................................ 30ms typ.
Remote ON/OFF ............................................................................ 30ms typ.
Over Temperature Protection ............................................................+115°C typ.
Start Up Voltage ......................12V input ................................................ 9 VDC
24V input .............................................. 18 VDC
48V input .............................................. 36 VDC
Shutdown Voltage ...................12V input ................................................ 8 VDC
24V input .............................................. 16 VDC
48V input ............................................ 32 VDC
Remote ON/OFF (Note 6)
Positive Logic (standard) ......... DC-DC ON ................Open or 3V < Vr < 12V
DC-DC OFF .............Short or 0V < Vr < 1.2V
Negative Logic (optional)......... DC-DC ON ...............Short or 0V < Vr < 1.2V
DC-DC OFF ..............Open or 3V < Vr < 12V
Input Current of Remote Control Pin (nominal Vin) ................-0.5mA ~ +0.5mA
Remote Off Input Current (nominal Vin) ......................................................3mA
OUTPUT SPECIFICATIONS
Output Voltage .................................................................................... see table
Voltage Accuracy (nominal Vin and full load) ..............................................±1%
GENERAL SPECIFICATIONS
Efficiency ............................................................................................... see table
Switching Frequency ........................................................................ 430KHz typ.
Isolation Voltage
Input to Output.......................................................................... 1600VDC min.
Input to case ............................................................................. 1600VDC min.
Output to Case ......................................................................... 1600VDC min.
Isolation Resistance ......................................................................109 ohms min.
Isolation Capacitance ......................................................................1500pF max.
Case Grounding ............................. Connect case to-Vin with decoupling Y cap.
ENVIRONMENTAL SPECIFICATIONS
Operating Temperature ......................................... -40°C ~ +50°C (w/o derating)
+50°C ~ +85°C (w/ derating)
Maximum Case Temperature .................................................................. +105°C
Storage Temperature ................................................................. -55°C ~ +125°C
Relative Humidity.......................................................................... 5% to 95% RH
Output Current..................................................................................... see table
Thermal Impedance (Note 7)
Natural Convection ........................................................................ 12°C / Watt
Natural Convection with Heatsink.................................................. 10°C / Watt
Output Power ............................................................................... 30 watts max.
Temperature Coefficient ............................................................±0.02% / °C max
Line Regulation (LL to HL at FL) ..............................................................±0.2%
Thermal Shock ............................................................................ MIL-STD-810F
Load Regulation (min load to full load)
Single Output Models ...........................................................................±0.5%
Dual Output Models.................................................................................±1%
Vibration .......................................................................................MIL-STD-810F
Voltage Adjustability (single outputs).........................................................±10%
Cross Regulation (Dual) (Asymmetrical load 25% / 100% FL) ....................±5%
MTBF for Single & Dual Output Models (Note 1)
BELLCORE-TR-NWT-000332 .................................................3.173 X 106 hrs
MIL-HDBK-217F ...................................................................... 5.548 x 105 hrs
Minimum Load...............................................................................................0%
SAFETY & EMC
Ripple/Noise (20 MHz BW).................................................................. see table
(measured with a 0.1µF/50V MLCC)
Design Meets Safety Standards ................IEC60950-1, UL60950-1, EN60950-1
Transient Response Recovery Time (25% load step) .............................. 250µs
PHYSICAL SPECIFICATIONS
EMI (Note 8) ..........................EN55022................................................... Class A
Air ± 8KV ……. ..... Perf. Criteria A
ESD ..................... EN61000-4-2……..
Contact ± 6KV
Potting Material .......................................................................Epoxy (UL94-V0)
Radiated Immunity.................EN61000-4-3 ....................10V/m Perf. Criteria A
Case Material ................................................................... Nickel-coated copper
Fast Transient (Note 9)..........EN61000-4-4 ..................... ±2KV Perf. Criteria A
Base Material ......................................................................................FR4 PCB
Surge (Note 9) .......................EN61000-4-5 ..................... ±1KV Perf. Criteria A
Shielding...............................................................................................six-sided
Conducted Immunity..............EN61000-4-6 .................10 Vrms Perf. Criteria A
Weight ........................................................................................30.5g (1.07 oz)
Dimensions (L x W x H).................................................. 2.0 x 1.0 x 0.40 inches
50.8 x 25.4 x 10.2 mm
Due to advances in technology, specifications subject to change without notice
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
CB Series
Single and Dual Outputs
30 Watt DC/DC Converter
2:1 Wide Input Voltage Range
Rev A
OUTPUT VOLTAGE / CURRENT RATING CHARTS
SINGLE OUTPUT MODELS
Model Number
CB12S1.5-8500
CB12S2.5-8000
CB12S3.3-8000
CB12S5-6000
CB12S5.1-6000
CB12S12-2500
CB12S15-2000
CB24S1.5-8500
CB24S2.5-8000
CB24S3.3-8000
CB24S5-6000
CB24S5.1-6000
CB24S12-2500
CB24S15-2000
CB48S1.5-8500
CB48S2.5-8000
CB48S3.3-8000
CB48S5-6000
CB48S5.1-6000
CB48S12-2500
CB48S15-2000
Input Range
12 VDC
(9-18 VDC)
24 VDC
(18-36 VDC)
48VDC
(36-75VDC)
Output Voltage
1.5 VDC
2.5 VDC
3.3 VDC
5 VDC
5.1 VDC
12 VDC
15 VDC
1.5 VDC
2.5 VDC
3.3 VDC
5 VDC
5.1 VDC
12 VDC
15 VDC
1.5 VDC
2.5 VDC
3.3 VDC
5 VDC
5.1 VDC
12 VDC
15 VDC
Output Current
Min. load Full load
0mA
8500mA
0mA
8000mA
0mA
8000mA
0mA
6000mA
0mA
6000mA
0mA
2500mA
0mA
2000mA
0mA
8500mA
0mA
8000mA
0mA
8000mA
0mA
6000mA
0mA
6000mA
0mA
2500mA
0mA
2000mA
0mA
8500mA
0mA
8000mA
0mA
8000mA
0mA
6000mA
0mA
6000mA
0mA
2500mA
0mA
2000mA
(4)
Output
Ripple & Noise
100mVp-p
100mVp-p
100mVp-p
100mVp-p
100mVp-p
150mVp-p
150mVp-p
100mVp-p
100mVp-p
100mVp-p
100mVp-p
100mVp-p
150mVp-p
150mVp-p
100mVp-p
100mVp-p
100mVp-p
100mVp-p
100mVp-p
150mVp-p
150mVp-p
Input Current
(3)
(2)
No load
Full load
70mA
1416mA
100mA
2083mA
90mA
2716mA
130mA
3012mA
130mA
3072mA
90mA
2941mA
80mA
2941mA
50mA
700mA
50mA
1028mA
50mA
1325mA
75mA
1453mA
75mA
1482mA
40mA
1437mA
30mA
1437mA
45mA
350mA
45mA
514mA
30mA
663mA
45mA
727mA
45mA
750mA
40mA
718mA
40mA
718mA
(4)
Efficiency
79%
84%
85%
87%
87%
89%
89%
80%
85%
87%
90%
90%
91%
91%
80%
84%
86%
88%
88%
90%
91%
(5)
Capacitor
Load max
20000µF
20000µF
20000µF
14400µF
14400µF
3000µF
2000µF
20000µF
20000µF
20000µF
14400µF
14400µF
3000µF
2000µF
20000µF
20000µF
20000µF
14400µF
14400µF
3000µF
2000µF
DUAL OUTPUT MODELS
Model Number
CB12D5-3000
CB12D12-1250
CB12D15-1000
CB24D5-3000
CB24D12-1250
CB24D15-1000
CB48D5-3000
CB48D12-1250
CB48D15-1000
Input Range
12 VDC
(9-18 VDC)
24 VDC
(18-36 VDC)
48VDC
(36-75VDC)
Output Voltage
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
Output Current
Min. load Full load
0mA
±3000mA
0mA
±1250mA
0mA
±1000mA
0mA
±3000mA
0mA
±1250mA
0mA
±1000mA
0mA
±3000mA
0mA
±1250mA
0mA
±1000mA
(4)
Output
Ripple & Noise
100mVp-p
150mVp-p
150mVp-p
100mVp-p
150mVp-p
150mVp-p
100mVp-p
150mVp-p
150mVp-p
Input Current
(3)
(2)
No load
Full load
90mA
3012mA
50mA
3012mA
40mA
3012mA
70mA
1453mA
30mA
1471mA
30mA
1453mA
35mA
727mA
30mA
744mA
20mA
735mA
(4)
Efficiency
87%
87%
87%
90%
89%
90%
90%
88%
89%
NOTES
1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40ºC (Ground fixed and controlled environment).
MIL-STD-217F Notice2 @Ta=25ºC, Full load (Ground, Benign, controlled environment)
2. Maximum value at nominal input voltage.
3. Typical value at nominal input voltage and no load.
4. Typical value at nominal input voltage and full load.
5. Test by minimum Vin and constant resistive load.
6. The ON/OFF control pin voltage is referenced to -Vin.
To order negative logic ON/OFF control add the suffix ”R” (Ex: CB48S5-6000R)
7. Heat sink is optional, consult factory for ordering details.
8. The CB series can meet EN55022 Class A with an external capacitor in parallel with the input pins.
Recommended: 12Vin: 10µF/25V X7R 1812 MLCC
24Vin: 4.7µF/50V X7R 1812 MLCC
48Vin: 2.2µF/100V X7R 1812 MLCC
9. An external filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
The filter capacitor suggested: 12Vin & 24Vin Nippon chemi-con KY series, 330µF/50V, ESR 55mΩ.
48Vin Nippon chemi-con KY series, 220µF/100V, ESR 48mΩ.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
(5)
Capacitor
Load max
±3000µF
±2000µF
±1300µF
±3000µF
±2000µF
±1300µF
±3000µF
±2000µF
±1300µF
CB Series
Single and Dual Outputs
30 Watt DC/DC Converter
2:1 Wide Input Voltage Range
Rev A
DERATING CURVES & EFFICIENCY GRAPHS
CB48S5-6000 DERATING CURVE WITH HEATSINK
120
100
100
OUTPUT POWER (%)
OUTPUT POWER (%)
CB48S5-6000 DERATING CURVE
120
80
60
40
20
0
-40
-20
0
20
40
60
80
60
40
20
0
65
80
100
71
-40
120
-20
AMBIENT TEMPERATURE(℃)
0
20
40
60
80
100
120
AMBIENT TEMPERATURE(℃)
CB48S5-6000
EFFICIENCY
VOLTAGE
FED30-48S05
EfficiencyVS
VS INPUT
Output Load
CB48S5-6000
EFFICIENCY
VSOutput
OUTPUT
FED30-48S05
Efficiency VS
Load LOAD
95%
95
90
85
80
91%
EFFICIENCY (%)
EFFICIENCY (%)
93%
89%
87%
75
70
65
60
55
85%
36
40
44
48
52
56
60
64
68
72
76
10
20
INPUT VOLTAGE (V)
30
40
50
60
70
80
90
100
OUTPUT LOAD (% of Full Load)
Recommended Filters for EN55022 Class A Compliance
The components used in the figures above together with the manufacturers’ part numbers for these components are as follows
Single Output
C1
C2 & C3
Dual Output
C1
C2 & C4
CB12Sxx-xxxx
10µF/25V 1812 MLCC
1000pF/2KV 1808 MLCC
CB12Sxx-xxxx
10µF/25V 1812 MLCC
1000pF/2KV 1808 MLCC
CB24Sxx-xxxx
6.8µF/50V 1812 MLCC
1000pF/2KV 1808 MLCC
CB24Dxx-xxxx
6.8µF/50V 1812 MLCC
1000pF/2KV 1808 MLCC
CB48Sxx-xxxx
2.2µF/100V 1812 MLCC
1000pF/2KV 1808 MLCC
CB48Dxx-xxxx
2.2µF/100V 1812 MLCC
1000pF/2KV 1808 MLCC
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
CB Series
Single and Dual Outputs
30 Watt DC/DC Converter
2:1 Wide Input Voltage Range
Rev A
Recommended EN55022 Class A Filter Circuit Layout
MECHANICAL DRAWING
Unit: inches (mm)
PIN CONNECTIONS
PIN
1
2
3
4
5
6
SINGLE OUTPUT
+ INPUT
-INPUT
CTRL
+OUTPUT
-OUTPUT
TRIM
DUAL OUTPUT
+ INPUT
-INPUT
CTRL
+OUTPUT
COMMON
-OUTPUT
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by
using the method shown below.
TRIM UP
TRIM DOWN
65
64
RU
54
RD
43
Single Output Models only
1. Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
2. Pin pitch tolerance ±0.01(0.25)
3. Pin dimension tolerance ±0.004 (0.1)
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
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