TE C-2151524 This drawing is a controlled document for tyco electronics corporation Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2011
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
3
2
2011
REVISION
DESCRIPTION
FEED TYPE 10
CONVERT TO
R
FINE CRIMP HEIGHT ADJUST
SERVO LATCH PLATE
PNEUMATIC
SMART APPLICATOR
DOUBLE ACTING
2151524 -5
R
R
NON-CRIMP HEIGHT ADJUST
2151524 -7
R
FINE CRIMP HEIGHT ADJUST
3- 2151524 -2
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
2151524 -6
R
FINE CRIMP HEIGHT ADJUST
-
4
4
SERVO
LATCH PLATE 11
NONE
DOUBLE ACTING
PNEUMATIC WITH
SENSORS
13
7- 2151524 -7
P
CRIMP TOOLING KIT
-
PNEUMATIC FEED
DOUBLE ACTING
-
-
1338685-1
2161326-1
-
2119951-1
SERVO LATCH PLATE
SMART APPLICATOR
-
-
2119950-2
1338685-1
-
5-18022-5
8- 2151524 -5
8- 2151524 -4
5-18022-5
1338685-1
2119950-1
5-18022-5
1338685-1
2119950-2
5-18022-5
1338685-1
-
5-18022-5
-
-
-
PNEUMATIC FEED
-
-
-
-
-
-
-
1338685-1
2119950-1
1338685-1
2119951-1
-
2161326-1
-
-
5-18022-5
5-18022-5
8- 2151524 -5
8- 2151524 -4
-
-
-
1901094-3
-
-
-
2119641-1
-
-
-
-
-
2119641-1
1901094-3
-
-
-
-
2168400-6
WIRE
INSUL
2119799-1
-
1803430-1
-
1803430-1
-
-
-
-
6
2168400-6
(QUANTITY 2)
1
-
-
-
-
8
-
-
-
-
-
2063440-1
1
-
-
-
1
-
-
-
-
-
2063440-1
2119799-1
1
-
-
2119799-1
2119799-1
-
-
-
-
-
2
-
-
F
O
1.27 mm [.050]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
TE TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
3.50-3.80 mm [.138-.150 IN]
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
TE TERMINAL
2-1703930-1
WIRE
SIZE
0.35mm2
2-1703930-2
C1__DWG_PN_1_1
-
INSULATION DIAMETER RANGE
-
1.20-1.30 mm [.047-.051 IN]
-
-
-
-
6
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
2-1703930-3
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
10
TE TERMINAL
C1__DWG_PN_1_0
n
114-18858
-
TE CRIMP SPECIFICATION
NANO MQS TERMINAL
TERMINAL NAME:
C
-
TYPE
0.78+/-.02 [.0307+/-.0008]
C1__DWG_PN_3_0
TE TERMINAL
12
C1__DWG_PN_4_0
C1__DWG_PN_3_1
-
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
9
-
9.6
-
W1__FA_SETTING_1
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
-
7
-
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
7
8
9
-
-
2151524 -4
2151524 -5
2151524 -6
-
10
11
A
12
13
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
-
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
PRODUCTION ONLY ALLOWED WITH TOOLS WITH PNEUMATIC OR
SERVOELECTRICAL FEED.MECHANICAL FEED IS NOT ALLOWED.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
CUT TO LENGTH AT ASSEMBLY
THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SNESORS
AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEM 49 & 248.
12
7
-
1
1
1
1
1
-77 -32 -7
1
-
-6
1
1
-5
1
1803430-1
2119957-2
8-21084-0
2119640-1
1803259-1
2119641-1
2119798-1
-2
PART NO
1
1
1
1
AIR FEED MODULE
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
DESCRIPTION
1
1803430
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
1803259
1
2119641-1
1
2119798-1
290
260
252
250
249
248
247
ITEM
NO
1
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
3
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
DESCRIPTION
DATE
ECR-16-017768
1
1
-
1
1
1
mm
MATERIAL
-
1
-2
PART NO
-
-
1
REF
-
1
-
1
1
1
1
-
-
-
1
-
1
2
-
-
1
1
2
-
1
1
1
-
-
1
1
1-22279-3
2119758-1
2119082-3
2079764-1
2119083-1
2168400-6
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
1-22281-8
2168083-6
2168083-1
1-690438-0
455888-5
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
2168083-8
18030-1
811242-5
690753-2
18023-9
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2-18032-5
2119092-1
1752356-1
2079383-5
2161328-1
2-1722335-1
1320908-2
1901086-1
22283-1
356835-1
1803142-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
3-22280-3
2-519000-1
2119805-1
1803095-7
6-1633620-7
240641-1
2119757-8
3-238011-8
1803143-6
2-1333281-7
1
2
1
1
REF REF REF
-
-
-
-
-
-
-
-
-
1
1
-
1
REF REF
-
1
1
1
1
-
-
1
1
REF REF
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
-
1
1
-
1
1
1
1
-
1
1
1
1
-
2
1
1
1
4
2
1
1
1
4
2
1
1
-
4
2
1
-
-
4
3
1
-
-
1
3
1
-
2
1
-
1
1
2
-
3
1
-
2
1
1
1
-
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
-
1
1
1
1
1
-6
-5
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
1
-77 -32 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
1
REF
-
1.07 mm [.042]
LTR
DWN
APVD
RS
20DEC2016
LZ
(QUANTITY 2)
-
SIZE
P
-
-
CRIMP
66
R2
-
APPLICATOR DATA
REVISIONS
PART NUMBERS REQUIRED
-
-
1
DIST
A
2119599-1
APPLICATOR STYLE CONVERSION CHART
-
2151524 -2
LOC
SET UP GAUGE
ALL RIGHTS RESERVED.
PART
NUMBER
D
4
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPRING, COMPRESSION
SCR, SKT HD CAP, RoHS, M5 X 65
SCR, SKT HD CAP, RoHS, M3 X 8.0
FRONT STRIP GUIDE
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
SCR, SET, FLT POINT M5 X 20.0
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
THREAD BOLT GEWINDEBOLZEN
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
SCR, SKT HD CAP M4 X 10.0
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
CRIMPER, WIRE PREMIUM
DWN
01JUN2011
CHK
01JUN2011
APVD
01JUN2011
B. WEAVER
G. HOFFNER
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2079764
1
2119083
2
2168400-6
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
1-22281-8
1
2168083-6
2
2168083-1
1
1-690438-0
1
455888-5
1
2119956-1
1
2119791-9
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
2
2168083-8
1
18030-1
1
811242-5_OLD
1
690753-2
1
18023-9
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085_PRE_REV_K
1
2-18032-5
1
2119092-1
1
1752356-1
2
2079383-5
1
2161328
1
2-1722335-1_US
1
1320908-2
1
1901086-1
2
22283-1
1
356835-1
1
1803142-1
1
1320928-2
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
SIMP_3-22280-3
1
2-519000-1_HDI_AIRFEED
1
2119805-1
1
1803095-7
1
6-1633620-7
1
240641-1
1
2119757-8
1
3-238011-8
1
1803143-6
1
2-1333281-7
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119082-3
246
245
244
243
242
240
238
213
198
172
166
164
163
137
136
135
133
119
117
98
97
96
95
82
71
70
67
66
63
62
60
59
56
54
53
52
51
50
49
46
44
41
40
39
38
37
36
35
34
33
32
31
30
29
27
26
25
24
23
21
20
19
12
11
10
9
8
7
5
4
3
1
TE Connectivity
APPLICATION SPEC
-
1
2119758
DESCRIPTION
PRODUCT SPEC
-
1
1-22279-3_SIMP
Ocean Side Feed
Applicator
-
DRAWING NO
2151524
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
R2
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2011
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
2011
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
6
PNEUMATIC
250
2
6
249
37
62
40
D
247
38
A
260
44
7 252
245
35
244
163
59
136
7
137
12
172
53
2
2
2
2
243
63
166
56
8
242
2
1.0
6
8
50
SERVO
LATCH PLATE
REF
0.5
34 REF
7
82
240
C
246
39
238
D
133
4
135
1
1
C
52
198
3
51
TERMINAL SUPPORT LOCATION
1
4
70
A
SERVO FEEDER
NOT INCLUDED
290
163
59
136
30mm STROKE
2
66
67
30
A
96
213
10
95
19
29
172
25
56
27
B
20
98
137
CAM POSITION
11
164
24
B
41
33
117 REF
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
5
21
9
ITEM 30 LOCATED AT
FRONT HOLES
1
12
36
30 REF
29 REF
11
119
31
26
23
97
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
01JUN2011
CHK
01JUN2011
APVD
01JUN2011
B. WEAVER
G. HOFFNER
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151524
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
R2
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2011
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
2011
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE 10
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
-
2- 2151524 -2
R
FINE CRIMP HEIGHT ADJUST
SERVO LATCH PLATE
PNEUMATIC
SMART APPLICATOR
DOUBLE ACTING
2- 2151524 -5
R
2- 2151524 -7
FINE CRIMP HEIGHT ADJUST
R
FINE CRIMP HEIGHT ADJUST
D
4- 2151524 -2
R
FINE CRIMP HEIGHT ADJUST
-
SERVO
LATCH PLATE
4
NONE
P
CRIMP TOOLING KIT
DOUBLE ACTNG
PNEUMATIC WITH
SENSORS
-
DOUBLE ACTING
-
12
7- 2151524 -7
PNEUMATIC FEED
-
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
-
-
1338685-1
2161326-1
-
2119951-1
2119950-2
-
2119950-1
2119950-2
-
-
2119950-1
2119951-1
2161326-1
-
5-18022-5
-
8- 2151524 -5
8- 2151524 -4
1338685-1
1338685-1
5-18022-5
1338685-1
5-18022-5
1338685-1
5-18022-5
-
-
1338685-1
5-18022-5
1338685-1
-
1901094-3
-
-
2119641-2
-
-
-
-
-
2168400-6
-
2119799-1
WIRE
INSUL
-
-
-
-
-
6
-
-
-
-
1803430-1
-
8- 2151524 -4
1901094-3
-
2063440-1
2119799-1
2119799-1
-
-
-
2119799-1
2119641-2
(QUANTITY 2)
-
-
-
2063440-1
2168400-6
-
-
8
(QUANTITY 2)
-
-
-
-
-
7
-
-
TYPE
1.27 mm [.050]
APPLICATOR INSTRUCTIONS
408-10389
-
7
F
O
1.07 mm [.042]
-
-
-
TE TERMINAL
TERMINAL DATA:
C
WIRE STRIP LENGTH
3.50-3.80 mm [.138-.150 IN]
TERMINAL
APPLICATION
SPECIFICATION
2-1703930-1
-
INSULATION DIAMETER RANGE
-
1.20-1.30 mm [.047-.051 IN]
-
TERMINALS APPLIED
TE TERMINAL
-
n
(A)114-18858
-
TE CRIMP SPECIFICATION
NANO MQS TERMINAL
TERMINAL NAME:
2-1703930-2
C1__DWG_PN_1_1
-
10
TE TERMINAL
C1__DWG_PN_1_0
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
2-1703930-3
TE TERMINAL
-
6
C1__DWG_PN_4_0
-
C1__DWG_PN_3_1
-
11
WIRE
SIZE
0.35mm2
1
B
2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
0.78+/-.02 [.0307+/-.0008]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
9
9.6
-
W1__FA_SETTING_1
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2151524 -4
2151524 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
A
12
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
PRODUCTION ONLY ALLOWED WITH TOOLS WITH PNEUMATIC OR
SERVOELECTRICAL FEED.MECHANICAL FEED IS NOT ALLOWED.
CUT TO LENGTH AT ASSEMBLY
THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS
AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151.
-
1
-
1
1
1
-
1
1
-
1
-
1
-
1
1
1
-77 -42 -27 -25 -22
1803430-1
2119782-1
2119640-1
1803259-1
PART NO
AIR FEED MODULE
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, FLANGED
DESCRIPTION
1
1803430
1
2119782
1
2119640-1
1
1803259
290
251
250
249
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
1
1
ITEM
NO
1
1
1
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
1
1
1
1
1
-
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
2
1
1
1
1
2
1
1
1
-
2
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
3
1
-
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
-
1
1
2
1
REF
1
1
-
1
-
1
-
1
1
-
1
REF
-
1
1
-
-
-
1
-
-
-
1
1
-
-
1
1
1
1
4
1
1
1
1
4
1
1
1
1
4
1
1
1
1
4
1
-
1
1
1
1
-
1
1
REF REF
-
1
2
1
REF
1
-
-
1
REF
-
1
-
1
1
1
-
-
-
-
-
-
1
2
-
-
1
1
-
-
1
1
1
1-22279-3
2119082-3
2079764-1
2119083-1
2168400-6
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
1-22281-8
2168083-6
2168083-1
1-690438-0
455888-5
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
2168083-8
18030-1
811242-5
690753-2
18023-9
2079383-7
2119645-1
2119957-1
2119644-1
2-18032-5
1752356-1
2079383-5
2161328-1
2-1722335-1
1320908-2
1901086-1
22283-1
356835-1
1803142-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
3-22280-3
2-519000-1
2119805-1
1803095-7
6-1633620-7
240641-1
2119757-8
3-238011-8
1803143-6
2-1333281-7
1
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPRING, COMPRESSION
SCR, SKT HD CAP, RoHS, M5 X 65
SCR, SKT HD CAP, RoHS, M3 X 8.0
FRONT STRIP GUIDE
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, SET, FLT POINT M5 X 20.0
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
THREAD BOLT GEWINDEBOLZEN
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
SCR, SKT HD CAP M4 X 10.0
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
CRIMPER, WIRE PREMIUM
PART NO
-77 -42 -27 -25 -22
PACIFIC VERSION
AMP 4805 REV 31MAR2000
66
-
-
1803430-1
-
5-18022-5
8- 2151524 -5
-
-
-
SIZE
A
PART NUMBERS REQUIRED
-
CRIMP
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
DWN
01JUN2011
CHK
01JUN2011
APVD
01JUN2011
B. WEAVER
G. HOFFNER
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119083
2
2168400-6
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
1-22281-8
1
2168083-6
2
2168083-1
1
1-690438-0
1
455888-5
1
2119956-1
1
2119791-9
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
2
2168083-8
1
18030-1
1
811242-5_OLD
1
690753-2
1
18023-9
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2-18032-5
1
1752356-1
2
2079383-5
1
2161328
1
2-1722335-1_US
1
1320908-2
1
1901086-1
2
22283-1
1
356835-1
1
1803142-1
1
1320928-2
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
SIMP_3-22280-3
1
2-519000-1_HDI_AIRFEED
1
2119805-1
1
1803095-7
1
6-1633620-7
1
240641-1
1
2119757-8
1
3-238011-8
1
1803143-6
1
2-1333281-7
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2079764
246
244
243
242
240
238
213
198
172
166
164
163
152
151
145
144
143
141
140
139
137
136
135
133
119
117
98
97
96
95
82
71
70
67
66
63
62
59
56
53
52
51
50
49
41
40
39
38
36
34
33
32
31
30
29
27
26
25
24
23
21
20
19
12
11
10
9
8
7
5
4
3
1
TE Connectivity
APPLICATION SPEC
-
1
2119082-3
DESCRIPTION
PRODUCT SPEC
-
1
1-22279-3_SIMP
Ocean Side Feed
Applicator
-
DRAWING NO
2151524
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
R2
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2011
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
2011
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
DATE
DWN
APVD
-
-
-
251
62
6
40
PNEUMATIC
D
38
250
2
238
7
163
136
11
2
D
2
2
244
243
53
137
8
172
240
140
152
7 139
59
SERVO
LATCH PLATE
246
39
249
A
145
50
166
242
2
1.0
6
63
7
REF
8
0.5
34
REF
56
133
82
52
4
1
135
C
TERMINAL SUPPORT LOCATION
1
C
51
198
3
A
1
4
70
5
41
SERVO FEEDER
NOT INCLUDED
33
117 REF
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
290
163
59
136
B
CAM POSITION
66
164
24
2
11
67
30
213
A
96
95
19
10
20
98
137
29
172
25
56
27
21
9
B
1
12
ITEM 30 LOCATED AT
FRONT HOLES
36
30
29
11
REF
REF
30mm STROKE
119
31
151
26
23
97
141
32
34
143
8
1
144
143
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
01JUN2011
CHK
01JUN2011
APVD
01JUN2011
B. WEAVER
G. HOFFNER
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151524
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
R2
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