MP24943 3A, 55V, 100kHz Step-Down Converter with Programmable Output OVP Threshold The Future of Analog IC Technology DESCRIPTION FEATURES The MP24943 is a monolithic, step-down, switch-mode converter. It supplies 3A of continuous output current over a wide inputsupply range with excellent load and line regulation. • • MP24943 achieves low EMI signature with wellcontrolled switching edges. Fault condition protection includes programmable-output over-voltage protection, cycle-by-cycle current limit, and thermal shutdown. MP24943 requires a minimal number of readilyavailable standard external components. It is available in SOIC8 and SOIC8E package. • • • • • • • • Wide 4.5V to 55V Operating Input Range Programmable Output Over-Voltage Protection Output Adjustable from 0.8V to 45V 0.15Ω Internal Power MOSFET Switch Stable with Low ESR Output Ceramic Capacitors Fixed 100kHz Frequency Low EMI Signature Thermal Shutdown Cycle-by-Cycle Over-Current Protection Available in SOIC8 and SOIC8E Packages APPLICATIONS • • • Automotive GPS Automotive Entertainment Power Supply for Linear Chargers All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under Quality Assurance. “MPS” and “The Future of Analog IC Technology” are Registered Trademarks of Monolithic Power Systems, Inc. TYPICAL APPLICATION 95 90 VIN=12V 85 80 VIN=24V 75 70 VIN=55V 65 60 55 50 0 0.5 1 MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 1.5 2 2.5 3 1 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER ORDERING INFORMATION Part Number Package Top Marking Free Air Temperature (TA) MP24943DS* SOIC8 MP24943 -40°C to +85°C MP24943DN** SOIC8E MP24943 -40°C to +85°C * For Tape & Reel, add suffix –Z (eg. MP24943DS–Z); For RoHS, compliant packaging, add suffix –LF (eg. MP24943DS–LF–Z). * For Tape & Reel, add suffix –Z (eg. MP24943DN–Z); For RoHS, compliant packaging, add suffix –LF (eg. MP24943DN–LF–Z). PACKAGE REFERENCE TOP VIEW TOP VIEW VIN 1 8 SW GND 2 7 BST VIN 1 8 SW GND 2 7 BST EN 3 6 VO EN 3 6 VO FB 4 5 SS FB 4 5 SS EXPOSED PAD ON BACKSIDE CONNECT TO PIN 2 SOIC8 SOIC8E ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance Input Voltage VIN .......................................... 60V VSW ..................................... -0.3V to (VIN + 0.3V) VBST ................................................... VSW + 6.5V All Other Pins ...............................-0.3V to +6.5V Junction Temperature ...............................150°C Lead Temperature ....................................260°C Storage Temperature............... -65°C to +150°C (2) Continuous Power Dissipation (TA = 25°C) SOIC8 ...................................................... 1.38W SOIC8E...................................................... 2.5W SOIC8..................................... 90 ...... 45... °C/W SOIC8E .................................. 50 ...... 10... °C/W Recommended Operating Conditions (3) Input Voltage VIN ..............................4.5V to 55V Output Voltage VOUT .........................0.8V to 45V Maximum Junction Temp. (TJ) ..................125°C (4) θJA θJC Notes: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ (MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD (MAX) = (TJ (MAX)-TA)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) The device is not guaranteed to function outside of its operating conditions. 4) Measured on JESD51-7, 4-layer PCB. MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 2 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER ELECTRICAL CHARACTERISTICS VIN = 12V, TA = 25°C, unless otherwise noted. Parameters Feedback Voltage Symbol VFB Feedback Bias Current IBIAS(FB) Output Over-Voltage Reference VOVREF Switch-On Resistance RDS(ON) Condition Min Typ Max Units 4.5V ≤ VIN ≤ 55V 0.78 0.80 0.82 V VFB = 0.8V -100 10 100 nA 0.88 0.92 0.96 V 0.125 0.15 Ω 0.1 1 μA Switch Leakage VEN = 0V, VSW = 0V Current Limit Duty Cycle=10% 5.5 6.5 8 A VFB = 0.6V 70 100 140 kHz 4.3 5.5 V 100 250 ns Oscillator Frequency fSW Bootstrap Voltage VBST - VSW Minimum-On Time tON SW-rising edge trise 50 100 ns SW-falling edge tfall 50 100 ns 0.4 EN-Input Low Voltage EN-Input High Voltage EN-Input Bias Current Under-Voltage Lockout Threshold Rising Under-Voltage Lockout Threshold Hysteresis Supply Current (Shutdown) Supply Current (Quiescent) Thermal Shutdown 50 VEN=0-6V 1.8 -10 -2 10 V V μA 3.0 3.3 3.6 V 200 VEN=0V VEN = 2V, VFB = 1V mV 4 10 μA 650 800 μA 150 MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. °C 3 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER PIN FUNCTIONS Package Pin # Name 1 VIN 2 GND, Exposed Pad 3 EN 4 FB 5 SS 6 VO 7 BST 8 SW Description Supply Voltage. Unregulated input can range from 4.5V to 55V. Input capacitor (CIN) required to decouple input. Provides drain for internal power device and power supply. Ground. Voltage reference for the regulated output voltage. Layout requires special attention: this node must be placed outside of the D1-to-CIN ground path to prevent current spikes from inducing voltage noise. Connect exposed pad to GND plane for optimal thermal performance. Enable Input. Pull this pin below the specified threshold to shut the chip down. Pull it above the specified threshold enables the chip. Feedback. Use an external resistor divider from VOUT to GND tapped to the FB pin to set the output voltage. Soft-Start. Connect to an external capacitor for Soft-Start. Output Over-Voltage Protection. Connect VO to the tap of an external resistor divider from VOUT to GND. The OVP reference is 0.9V. Bootstrap. Requires a capacitor to drive the power switch’s gate above the supply voltage. Connect this capacitor between SW and BST pins to form a floating supply across the power switch driver. An on-chip regulator charges up the bootstrap capacitor. If the on-chip regulator is not strong enough, one optional diode can be connected from VIN or VOUT to charge the external boot-strap capacitor. Switch Output. Output supply. MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 4 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER TYPICAL CHARACTERISTICS VIN=12V VFB (V) VFB vs. Temperature Current Limit vs. Temperature Frequency vs. Temperature 0.805 8 0.8045 7.5 108 7 106 6.5 104 6 102 5.5 100 0.804 0.8035 0.803 0.8025 -50 -20 10 40 70 100 110 5 -50 130 -20 10 40 70 100 130 98 -50 -20 10 40 70 100 130 o C) VBST vs. Temperature VOVREF vs. Temperature 0.94 0.935 Quiescent Current vs. Temperature 4.6 650 4.575 640 630 0.93 VBST (V) VOVREF (V) 4.55 0.925 0.92 620 4.525 610 4.5 600 4.475 590 580 4.45 0.915 0.91 -50 570 4.425 -20 10 40 70 100 130 4.4 -50 560 -20 10 40 70 100 130 550 -50 -20 10 40 70 100 130 o C) MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 5 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS C1=220μF, C2=2.2μF, C3=100μF, C4=22μF, L=33μH, TA=25°C，unless otherwise noted. 200 95 60 150 90 VIN=12V 40 100 85 20 50 0 0 5.01 5.005 5 80 VIN=24V 4.995 VOUT (V) 80 75 70 VIN=55V 4.99 -20 -50 -40 -100 60 4.98 -60 -150 55 4.975 -80 0.1 1 10 100 4.985 65 -200 1000 50 0 FREQUENCY (kHz) 0.5 1 1.5 2 2.5 3 4.97 0 IOUT (A) VIN=12V VIN=24V 0.5 1 1.5 2 2.5 3 IOUT (A) VIN/AC 500mV/div. VIN/AC 500mV/div. VSW 10V/div. VOUT/AC 50mV/div. VSW 50V/div. VOUT/AC 50mV/div. IL 2A/div. IL 2A/div. VIN 10V/div. VIN 10V/div. VEN 5V/div. VSW 10V/div. VSW 10V/div. VSW 10V/div. VOUT 5V/div. VOUT 5V/div. IL 2A/div. IL 2A/div. VOUT 5V/div. IOUT 5A/div. EN55022 VIN=55V MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 6 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS (continued) C1=220μF, C2=2.2μF, C3=100μF, C4=22μF, L=33μH, TA=25°C，unless otherwise noted. VEN 5V/div. VSW 10V/div. VSW 10V/div. VOUT 5V/div. VSW 10V/div. VOUT 1V/div. VOUT 5V/div. IOUT 5A/div. IOUT 5A/div. IOUT 5A/div. VSW 10V/div. VOUT/AC 200mV/div. VO 1V/div. VSW 10V/div. VOUT 5V/div. IOUT 5A/div. IOUT 2A/div. VOUT 5V/div. IOUT 5A/div. VO 1V/div. VSW 10V/div. VOUT 5V/div. IOUT 5A/div. MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 7 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER OPERATION Main Control Loop The MP24943 is a current-mode buck regulator where the error amplifier (EA) output voltage is proportional to the peak inductor current. At the beginning of the cycle, SW is off, the EA output voltage is higher than the current sense amplifier (CSA) output, and output of the current limit comparator is low. The rising edge of the 100kHz CLK signal sets the RS flip-flop: this turns on the internal switch, which then connects SW and the inductor to the input supply. The CSA detects the current flow through the internal switch. If the sum of the CSA output and the slope compensation output exceeds the EA output voltage, the RS flip-flop resets, and the MP24943 reverts to its initial SW off state— otherwise, the falling edge of the CLK resets the flip-flop. The EA amplifies the voltage difference between VFB and the 0.8V reference. When VFB is less than the 0.8V reference, the EA output is proportional to the inductor current. An external Schottky diode (D1) carries the inductor current when SW is off. Enable Control The MP24943 has an enable-control pin (EN): driving EN above 1.8V turns on MP24943, while driving EN below 0.4V turns it off. Connect EN to VIN for automatic start-up. Output Over-Voltage Protection The MP24943 has output over-voltage protection (OVP), where VOUT connects to VO through an external resistor divider, and a 0.9V reference on the negative input of the OVP comparator. If the voltage on VO pin is greater than 0.9V, the high-side switch turns off after a short delay, and the soft-start capacitor discharges. If the voltage is less than 0.9V, the part restarts automatically. MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 8 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER FUNCTIONAL BLOCK DIAGRAM Figure 1—Functional Block Diagram MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 9 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER APPLICATION INFORMATION Setting the Output Voltage The external resistor divider—R1 and R2—sets VOUT (see the Typical Application Circuit on the front page). R1 also sets the feedback loop bandwidth with the internal compensation capacitors (see Figure 1). Choose R1 to be around 300kΩ for optimal transient response. Choose R2 as determined by: R2 = R1 VOUT −1 0 .8 V Table 1—Resistor Selection for Common Output Voltages VOUT (V) R1 (kΩ) R2 (kΩ) 1.8 2.5 3.3 5 301 (1%) 301 (1%) 301 (1%) 301 (1%) 240 (1%) 140 (1%) 95.3 (1%) 57.6 (1%) Setting the Output OVP Threshold An external resistor divider—R5 and R6 (see the typical application circuit on the front page)—connected to VO sets the output OVP threshold. Choose R5 to be 301kΩ for reduced power dissipation. Then R6 is given by: R6 = R5 VOVP −1 VOVREF (kΩ) Where, VOVREF is the OVP reference, 0.9V, and VOVP is over voltage protection threshold. Selecting the Inductor Include an inductor with a value between 22µH and 47µH and a DC current rating that is at least 25% percent higher than the maximum load current for most applications. For maximum efficiency, the inductor DC resistance should be less than 200mΩ. For most designs, the inductance value can be estimated from the following equation. L= Choose the inductor current ripple to be approximately 30% of the maximum load current, 3A. The maximum inductor peak current is: IL(MAX ) = ILOAD + ΔI L 2 Under light-load conditions of <100mA, larger inductance values improve efficiency. Selecting the Input Capacitor The input capacitor reduces the surge current drawn from the input and also the switching noise from the device. Choose a capacitor with a switching-frequency impedance of less than the input source impedance to prevent any high-frequency switching current from flowing to the input. Use ceramic capacitors with X5R or X7R dielectrics for their low ESR and small temperature coefficients. Use a 4.7µF capacitor for most applications. Selecting the Output Capacitor The output capacitor keeps the output voltage ripple small and ensures regulator loop stability. Select an output capacitor with a low switchingfrequency impedance, preferably ceramic capacitors with X5R or X7R dielectrics. PC Board Layout The high frequency path—GND, IN, and SW— should be placed very close to the device with short, direct, and wide traces. Place the input capacitor as close as possible to the IN and GND pins. Place the external feedback resistors next to the FB pin. Keep the SW node short and away from the feedback network. External Bootstrap Diode Add an external bootstrap diode when the system has a fixed 5V input or when the power supply generates a 5V output. This helps improve the efficiency of the regulator. The bootstrap diode can be a low-cost one such as IN4148 or BAT54. VOUT × ( VIN − VOUT ) VIN × ΔIL × f OSC Where ΔIL is the inductor ripple current. MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 10 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER This diode is also recommended for high-duty– V cycle operation (when OUT >65%) and high VIN Example Design Below is an example design that follows the application guidelines for the specifications: output voltage (VOUT>12V) applications. VIN VOUT FSW VOVP 8 to 55V 5V 100kHz 6V Figure 3 shows the detailed application schematic. For more possible applications of this device, please refer to related Evaluation Board Data Sheets. Figure 2—External Bootstrap Diode D1 NS R1 0Ω Vcc C1 0.1μF U1 C2 2.2μF C3 0.1μF MP24943 GND SS C9 0.1μF FB GND C4 150pF R4 301kΩ VO VOUT + D2 B560C R3 NS EN EN C5 C8 C6 100μF 22μF 0.1μF SW VIN VIN C7 100μF L1 33μH BST R6 680kΩ R5 0Ω R2 237kΩ GND R7 42.2kΩ R8 57.6kΩ Figure 3—Detailed Application Schematic MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 11 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER PACKAGE INFORMATION SOIC8E (EXPOSED PAD) MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 12 MP24943 –3A, 55V, 100kHz STEP-DOWN CONVERTER PACKAGE INFORMATION SOIC8 NOTICE: The information in this document is subject to change without notice. Please contact MPS for current specifications. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MP24943 Rev. 0.83 www.MonolithicPower.com 12/11/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 13