HDL3000 Series AC-DC Power Supplies 3000 Watts xxx Series • High Efficiency up to 93% • High Power Density • Programmable Output Voltage (0-105%) • Programmable Output Current (0-105%) • Parallel Operation • Fully Featured Signals & Controls • 3 Year Warranty The HDL3000 series offers users both output voltage and output current programming (0 – 105%) via resistance, voltage or I2C bus in a very high efficiency, high power density 3 kW chassis mount package. Measuring just 5” x 2.5” x 12.48”, the HDL3000 also features active current sharing, remote on/off, remote sense and a power OK signal. The standby output is available whenever the mains supply is present and can be user selected as either 5 V at 0.5 A or 9V at 0.3 A. Dimensions: HDL3000: 12.48 x 6.69 x 2.50”(319.0 x 170.0 x 63.5 mm) including connectors Models & Ratings Output Power Output Voltage V1 Output Current Ripple & Noise Efficiency(1) Model Number 166.6 A 150 mV 88% HDL3000PS12 133.3 A 150 mV 89% HDL3000PS15 125 A 83.3 A 150 mV 91% HDL3000PS24 30.0 VDC 100 A 66.6 A 150 mV 91% HDL3000PS30 36.0 VDC 83.5 A 55.5 A 150 mV 92% HDL3000PS36 2000 W 48.0 VDC 62.5 A 41.6 A 150 mV 92% HDL3000PS48 2000 W 60.0 VDC 50 A 33.3 A 150 mV 93% HDL3000PS60 High Line Low Line High Line 2400 W 2000 W 12.0 VDC 200 A 2400 W 2000 W 15.0 VDC 160 A 3000 W 2000 W 24.0 VDC 3000 W 2000 W 3000 W 2000 W 3000 W 3000 W Low Line Notes 1. Measured with 230 VAC input and full load. Input Characteristic Maximum Units Notes & Conditions 264 VAC See derating curve 63 Hz Input Current 19.7/14.5 A 115 VAC at 2000 W/230 VAC at 3000 W Inrush Current 33/65 A 115/230 VAC 1 mA 90 Input Frequency 47 Power Factor Earth Leakage Current 1 Minimum Input Voltage Typical 0.98/0.95 115/230 VAC full load www.xppower.com 264 VAC/60 Hz HDL3000 Series AC-DC Power Supplies Output Characteristic Minimum Output Voltage 12 Typical Output Trim Maximum Units Notes & Conditions 60 VDC See Models and Ratings table % By potentionmeter Output Voltage Program 0 ±5.0 105 % Of rated output Output Current Program 0 105 % Of rated output ±1 % At 50% Load Initial Set Accuracy Minimum Load 0 A Start Up Delay Start Up Rise Time Hold Up Time 1 s 120 ms At full load ms At 230 VAC and full load 14 Line Regulation ±1.0 Load Regulation % ±1 (V1) /±3 Transient Response <1 Ripple & Noise 150 % V1 / 5 V Standby. 0-100% load % For a 25% step load change See models and ratings table. Measured with 20 MHz bandwidth and using 12” twisted pair wire terminated with 0.1 µF ceramic capacitor and 47 µF electrolytic. mV pk-pk Overvoltage Protection Tracks output voltage, see application notes Recycle AC to reset Overtemperature Protection Primary and secondary heatsinks, monitored Output shuts down, auto recovers Overload Protection 105 % Rated power, constant current Short Circuit Protection Auto recovery Temperature Coefficient ±0.02 %/˚C 0-50 °C Remote Sense Compensates for 0.5 V max voltage drop, if remote sense is not required, local sense must be used Enable Output must be enabled, see application notes, power supply is shipped with enable links fitted Current Share 5 supplies can share within 5% Standby Output 5 V at 0.5 A, present whenever AC is applied (9 V at 0.3 A, user selectable, by connecting ‘VSET’, Pin 18 of CN2 to GND) Output Voltage Programming Via External Voltage 120 100 100 Output Voltage (%) Output Voltage (%) Via External Resistor 120 80 60 40 20 80 60 40 20 0 0 0 1 2 3 4 4.5 4.8 5 0 1 Programming Voltage (VDC) 2 3 Resistor Value (k Ω ) 4 4.5 4.8 5 4 4.5 4.8 5 Output Current Programming Via External Voltage 120 100 100 Output Current (%) Output Current (%) Via External Resistor 120 80 60 40 20 80 60 40 20 0 0 0 1 2 3 4 4.5 4.8 5 0 Programming Voltage (VDC) www.xppower.com 1 2 3 Resistor Value (k Ω ) 2 HDL3000 Series AC-DC Power Supplies General Characteristic Minimum Efficiency Typical 88 Maximum Units 93 % 3000 Isolation: Input to Output Input to Ground Output to Ground See Models and Ratings table VAC 1500 VAC 500 VAC kHz PFC 200 kHz PWM, variable 14.4 W/in3 65 Switching Frequency Notes & Conditions 40 Power Density Enable, Current Share, V Program, I Program, 5 V Standby, Power OK Signals and Controls Mean Time Between Failure Weight 90 kHrs 7.94 (3.6) lb (kg) MIL-HDBK-217F, 25 °C GB Environmental Characteristic Minimum Typical Maximum Units Operating Temperature -20 60 °C Storage Temperature -40 +85 °C Notes & Conditions Derate linearly from 100% load at 50 °C to 60% load at 60 °C Internal fan fitted, speed increases with load and internal temperature Cooling 20 Humidity Operating Altitude Vibration 90 %RH 3100 m 2 g 10-500 Hz, 10 min/cycle, 60 min period for each axis, compliant to IEC68-2-16, IEC 68-2-64 Derating Curve Thermal Derating Curve Input Derating Curve 100 100 3000W 90 Load (%) Load (%) 80 60 40 80 2400W (12V,15V O 70 2000W 60 50 20 40 -20 -10 0 10 20 30 40 50 60 70 90 Ambient Temperature (˚C) 3 115 140 180 Input Voltage (Vac) www.xppower.com 264 HDL3000 Series AC-DC Power Supplies Signals & Controls LED Status Output Status Solid (Green) DC Output OK Solid (Orange) DC Output OK in remote control mode Slow Blink (Green) Output Not Enabled Fast Blink (Red) Over Voltage Solid (Red) Over Loaded Slow Blink (Red) Over Temperature Intermittent Blink (Red) Fan Fail Short & Long Blink (Red) AUX Standby Failure Remote Enable AUX AUX 2KΩ SW EN+ OFF Power OFF ON Power ON 5V 2KΩ AUX 2KΩ EN+ L H 5V EN- EN- GND GND OFF Power OFF ON Power ON EN+ SW Power OFF Power ON 5V 5V EN- L/H (A) Using internal 5 V standby GND GND (B) Using external transistor (C) Using external voltage source EMC: Emissions Phenomenon Standard Test Level Conducted EN55022 Class B Radiated EN55022 Class B Harmonic Currents EN61000-3-2 Class A Voltage Flicker EN61000-3-3 Notes & Conditions EMC: Immunity Phenomenon Standard Test Level Criteria ESD Immunity EN61000-4-2 2/3 A Radiated Immunity EN61000-4-3 3 A EFT/Burst EN61000-4-4 3 A Surge EN61000-4-5 Installation class 3 A Notes & Conditions ±4 kV contact / ±8 kV air discharge 10 V/m Conducted EN61000-4-6 3 A 10 V Magnetic Field EN61000-4-8 3 A 30 A/m Dips and Interruptions EN55024 DIP: 30% 500 ms A INT: >95% 10 ms A INT: >95% 5000 ms B Safety Approvals Safety Agency Safety Standard UL UL60950-1 CSA C22.2 No.60950-1 TUV EN60950-1 Notes & Conditions www.xppower.com 4 HDL3000 Series AC-DC Power Supplies Application Notes Power OK Signal OVP Setting OVP Trip Point POWER SUPPLY 5 V Auxiliary Pin 12 200% 3300R 196% Pin 5 Power not OK 120% Power OK GND Pin 6, 10, 14, 16, 18, 22 114% CN2 Connector 100% 105% 7% % of Nominal Output Voltage Open drain signal, low when PSU turns on. Maximum sink current: 20 mA Maximum drain voltage: 40 V NC CN2 - E 1 VS+ VO- VS- GND VO- POK VSET PAR GND EN- AUX EN+ GND ACI GND VCI GND AUX SDA SCL GND AUX NC NC L oad CN2 CN2 CN2 2 GND VO+ CN2 AUX + Current Sharing with Remote Sense A CN2 Remote Sense 24 23 VO+ VS+ VO+ VS+ VO+ VS+ VO+ VO- VS- VO- VS- VO- VS- VO- VS+ VS- GND P OK GND POK GND POK GND P OK VSET PAR PAR VSET PAR VSET PAR VSET GND EN- GND EN- GND EN- GND EN- AUX EN+ AUX EN+ AUX EN+ AUX E N+ GND ACI GND ACI GND ACI GND ACI GND VCI GND VCI GND VCI GND VCI AUX GND GND AUX GND GND AUX AUX SDA SCL SDA SCL SDA SCL SDA SCL GND AUX GND AUX GND AUX GND AUX NC NC NC NC NC NC NC NC 24 23 24 23 24 23 24 23 Current Sharing with Local Sense Local Sense CN2 - + Load VS+ VO- VS- GND POK VSET PAR GND EN- AUX EN+ GND ACI GND VCI GND AUX CN2 CN2 SDA S CL GND AUX VO+ VS+ VO+ VS+ VO+ VS+ V O+ NC NC VO- VS- VO- VS- VO- VS- VO- VS- GND P OK GND POK GND POK GND POK VSET PAR 24 23 Notes In parallel operation, it is possible that only one unit will operate if the load is less than 5% of the combined rated output load. It is possible to have more than five units in parallel, contact sales for details. 5 CN2 1 VO+ CN2 CN2 2 VS+ PAR VSET PAR VSET PAR VSET GND EN- GND EN- GND EN- GND EN- AUX EN+ AUX EN+ AUX EN+ AUX EN+ GND ACI GND ACI GND ACI GND ACI GND VCI GND VCI GND VCI GND VCI AUX GND GND AUX GND AUX GND AUX SDA SCL SDA SCL SDA SCL SDA SCL GND AUX GND AUX GND AUX GND AUX NC NC NC NC NC NC NC NC 24 23 www.xppower.com 24 23 24 23 24 23 HDL3000 Series AC-DC Power Supplies Mechanical Details 11.02 (280.0) 1.87 (47.5) 2.5 (63.50) 8.18 (208.0) 1.81 (46.0) 4-M4 Nut 6.69 (170.0) 3.07 (78.0) CN2 1.33 (34.0) 1.37 (35.0) T4-M4 Nut both sides CN2 Control Pin Connections Function Description Pin Function Description Pin 1 VS+ Remote sense (+) 9 EN- 2 VO+ Positive Output Voltage 10 3 VS- Remote Sense (-) 4 VO- 5 CN2 3 5 7 9 11 13 15 17 19 21 9.33 (237.0) 2 4 6 8 10 12 14 16 18 20 22 24 0.57 (14.50) 1.22 (31.0) Pin Pin Function Description +5V/0.5 A or +9V/0.3 A Standby power Inhibit On/Off(-) 17 AUX GND Ground 18 GND Ground 11 EN+ Inhibit On/Off (+) 19 SCL I2C Serial Clock Negative Output Voltage 12 AUX +5V/0.5 A or +9V/0.3 A Standby power 20 SDA I2C Serial Data POK Power OK 13 ACI I Program 21 AUX +5V/0.5 A or +9V/0.3 A power 6 GND Ground 14 GND Ground 22 GND Standby Ground 7 PAR Parallel Operation Current Share 15 VCI V Program 23 N.C. RS232 Receive 8 VSET Aux Output Setting 16 GND Ground 24 N.C. RS232 Transmit Function 1 2 3 ACL ACN Notes 1. Dimensions shown in inches (mm). 2. Weight: 7.94 lb (3.6 kg) 3. Mating Connector: CN2 JST PHDR-24VS Housing, SPHD-002T-P0.5 Contact www.xppower.com 07-July-15