Total Power MDWI03-48S24 Ultra compact dip package Datasheet

FEATURES
►Ultra compact DIP Package
23.8 x 13.7 x 8.0 mm (0.94 x 0.54 x 0.31 inches)
►Efficiency up to 80%
►I/O-isolation 1500VDC
►Ultra-wide 4:1 Input Range
►Operating Temp. Range -40°C to +85°C
►Remote On/Off Control
►Input Filter meets EN 55022,class A and FCC, level A
►CSA/UL/IEC/EN 60950-1 Safety Approval
►3 Years Product Warranty
PRODUCT OVERVIEW
MDWI03 series power modules are in mini-DIP DC/DC converters that operate over input voltage ranges of 9-36VDC and 18-75VDC which provide
precisely regulated output voltages of 3.3V, 5V, 12V, 15V, 24V, ±5V, ±12V and ±15VDC.
Pin compatible with the MDW1000 series, the MDWI03 offers a power rating up to 3W and a typical full-load efficiency of 80%, continuous short circuit,
remote on/off control, EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering.
The MDWI03 series is an excellent selection for data communication equipment, mobile battery driven equipment, distributed power system,
telecommunication equipment, mixed analog/digital subsystem, process/machine control equipment, computer peripheral equipment and industrial robot
system.
Model Selection Guide
Model
Input
Output
Output
Number
Voltage
Voltage
Current
(Range)
VDC
MDWI03-24S033
MDWI03-24S05
MDWI03-24S12
MDWI03-24S15
MDWI03-24S24
MDWI03-24D05
MDWI03-24D12
MDWI03-24D15
MDWI03-48S033
MDWI03-48S05
MDWI03-48S12
MDWI03-48S15
MDWI03-48S24
MDWI03-48D05
MDWI03-48D12
MDWI03-48D15
24
(9 ~ 36)
48
(18 ~ 75)
VDC
3.3
5
12
15
24
±5
±12
±15
3.3
5
12
15
24
±5
±12
±15
Input Current
Max.
Min.
@Max. Load
mA
600
600
250
200
125
±300
±125
±100
600
600
250
200
125
±300
±125
±100
mA
90
90
38
30
19
±45
±19
±15
90
90
38
30
19
±45
±19
±15
mA(typ.)
110
160
156
156
156
162
156
156
55
80
78
78
78
81
78
78
@No Load
mA(typ.)
30
20
Max. capacitive
Efficiency
Load
(typ.)
@Max. Load
μF
220
220
47
47
47
47#
47#
47#
220
220
47
47
47
47#
47#
47#
# For each output
%
75
78
80
80
80
77
80
80
75
78
80
80
80
77
80
80
Input Specifications
Parameter
Input Surge Voltage (1 sec. max.)
Start-Up Threshold Voltage
Under Voltage Shutdown
Short Circuit Input Power
Conducted EMI
In
Total Power International,
Inc
Model
Min.
Typ.
Max.
24V Input Models
-0.7
---
50
48V Input Models
-0.7
---
100
24V Input Models
4.5
6
8.5
48V Input Models
8.5
12
17
24V Input Models
---
---
8
48V Input Models
---
---
16
---
---
2000
All Models
Unit
VDC
mW
Compliance to EN 55022,class A and FCC part 15,class A
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MDWI03 SERIES
Tota
Total Power International, Inc.
DC/DC CONVERTER 3W, DIP Package
Output Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
%Vom.
Output Voltage Setting Accuracy
At 50% Load and Nominal Vin
---
---
±2.0
Output Voltage Balance
Dual Output, Balanced Loads
---
±1.0
±2.0
%
Line Regulation
Vin=Min. to Max.
---
±0.5
±1.0
%
Load Regulation
Io=15% to 100%
---
±0.5
±1.2
%
---
50
100
mV P-P
---
300
600
μsec
---
±3
---
%
---
±0.01
±0.02
%/℃
110
150
---
%
Ripple & Noise (20MHz)
Transient Recovery Time
25% Load Step Change
Transient Response Deviation
Temperature Coefficient
Over Load Protection
Foldback
Short Circuit Protection
Continuous
General Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
60 Seconds
1500
---
---
VDC
I/O Isolation Resistance
500 VDC
1000
---
---
MΩ
I/O Isolation Capacitance
100KHz, 1V
---
350
500
pF
---
350
---
KHz
300,000
---
---
Hours
I/O Isolation Voltage (rated)
Switching Frequency
MTBF (calculated)
Safety Approvals
MIL-HDBK-217F@25℃, Ground Benign
UL/cUL 60950-1 recognition(CSA certificate), IEC/EN 60950-1(CB-scheme)
Input Fuse
24V Input Models
48V Input Models
1500mA Slow-Blow Type
800mA Slow-Blow Type
Remote On/Off Control
Parameter
Conditions
Min.
Converter On
Typ.
Max.
Unit
2.5V ~ 5.5V or Open Circuit
Converter Off
-0.7V ~ 0.8V
Control Input Current (on)
Vctrl = Min. to Max.
---
---
-400
μA
Control Input Current (off)
Vctrl = Min. to Max.
---
---
-400
μA
---
5
mA
Control Common
Referenced to Negative Input
Standby Input Current
---
Environmental Specifications
Parameter
Conditions
Min.
Max.
Unit
Operating Ambient Temperature Range (See Power Derating Curve)
Natural Convection
-40
+85
℃
Case Temperature
---
+105
℃
Storage Temperature Range
-50
+125
℃
Humidity (non condensing)
---
95
% rel. H
260
℃
Cooling
Free-Air convection
Lead Temperature (1.5mm from case for 10Sec.)
In
Total Power International,
Inc
---
Toll Free: 877-646-0900
www.total-power.com
MDWI03 SERIES
Total Power International, Inc.
Tota
DC/DC CONVERTER 3W, DIP Package
Output Power (%)
Power Derating Curve
Notes
1
Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted.
2
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%
3
Ripple & Noise measurement bandwidth is 0-20MHz.
4
These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these modules;
5
All DC/DC converters should be externally fused at the front end for protection.
however, they may not meet all specifications listed.
6
Other input and output voltage may be available, please contact factory.
7
That “natural convection” is about 20LFM but is not equal to still air (0 LFM).
8
Specifications are subject to change without notice.
Package Specifications
Mechanical Dimensions
Pin Connections
Pin
0.5 [0.02]
[0.15]
0.5 [0.02]
3.8
8.0 [0.31]
23.8 [0.94]
0.5 [0.02]
Single Output
Dual Output
1
-Vin
-Vin
2
Remote On/Off
Remote On/Off
7
NC
NC
8
NC
Common
9
+Vout
+Vout
10
-Vout
-Vout
16
+Vin
+Vin
NC: No Connection
2
7
8
10.16 [0.40]
1
2.54
[0.10]
12.7
[0.50]
Bottom View
16
10
13.7 [0.54]
2.54
[0.10]
3.0
[0.12]
9
►All
dimensions in mm (inches)
►Tolerance: X.X±0.25
15.24 [0.60]
2.54
[0.10]
►Pin
23.8 [0.94]
(X.XX±0.01)
X.XX±0.13 ( X.XXX±0.005)
diameter  0.5 ±0.05 (0.02±0.002)
Physical Characteristics
Case Size
:
23.8x13.7x8.0 mm (0.94x0.54x0.31 inches)
Case Material
:
Non-Conductive Black Plastic (flammability to UL 94V-0 rated)
Pin Material
:
phosphor bronze
Weight
:
5.4g
In
Total Power International,
Inc
Toll Free: 877-646-0900
www.total-power.com
MDWI03 SERIES
Tota
Total Power International, Inc.
DC/DC CONVERTER 3W, DIP Package
Test Setup
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets
possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
DC / DC
Converter
Current
Probe
Cin
+Out
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load
between 50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Scope
Resistive
Load
+Out
Dual Output
DC / DC
Converter
Com.
-Vin
Copper Strip
Copper Strip
+Vin
Scope
Cout
Resistive
Load
Copper Strip
Cout
-Out
Scope
Copper Strip
Technical Notes
Remote On/Off
Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off,
the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent.
A logic low is -0.7V to 0.8V. A logic high is 2.5V to 5.5V. The maximum sink current of the switch at on/off terminal during a logic low is -300 μA.
The maximum sink current of the switch at on/off terminal during a logic high is -200μA or open.
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited
duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back
into its specified range.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module.
In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.
Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR <
1.0Ω at 100 KHz) capacitor of a 4.7μF for the 24V input devices and a 2.2μF for the 48V devices.
+
DC Power
Source
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 3.3μF capacitors at the output.
+
+Vin
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
-Vin
+
Cout
Load
-Out
+Vin
DC Power
Source
-
+Out
Dual Output
Com.
DC / DC
Converter
-Vin
-Out
Cout
Load
Load
Cout
Maximum Capacitive Load
The MDWI03 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up,
affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 105℃. The derating curves are determined
from measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
50mm / 2in
15mm / 0.6in
In
Total Power International,
Inc
Air Flow
DUT
Toll Free: 877-646-0900
www.total-power.com
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