TE C-2151061 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
DESCRIPTION
REVISION
2151061 -1
D
2151061 -2
2151061 -5
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
D
NON-CRIMP HEIGHT ADJUST
2151061 -7
D
FINE CRIMP HEIGHT ADJUST
A
SERVO LATCH PLATE
SERVO
LATCH PLATE
2151061 -6
7- 2151061 -7
PNEUMATIC FEED
MECHANICAL
FINE CRIMP HEIGHT ADJUST
D
CONVERT TO
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
-
-
CRIMP
WIRE
INSUL
SIZE
2.03 mm [.080]
2.79 mm [.110]
APPLICATOR INSTRUCTIONS
408-10389
2119950-1
1338685-1
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2151061 -5
8- 2151061 -4
1338685-1
2119951-1
5-18022-5
-
2161326-1
8- 2151061 -5
-
2119949-1
8- 2151061 -4
1338685-1
2119950-1
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
-
-
-
-
-
-
2119641-1
2119799-1
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
6
-
-
-
-
-
-
-
TYPE
-
F
O
-
-
TE TERMINAL
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
3.70-4.30 mm [.146-.169 IN]
C
-
TYPE A TAB / MICRO TIMER CONTACT
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
(A) 114-18081
(B) 114-18082
-
INSULATION DIAMETER RANGE
-
2.20-2.40 mm [.087-.094 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
(A) 1241844-2
(A) 1241844-3
TE TERMINAL
(B) 1241846-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
(B) 1241846-2
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
(B) 1241846-3
C1__DWG_PN_3_0
-
TE TERMINAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_3_1
6
C1__DWG_PN_2_2
-
WIRE
SIZE
1.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.66+/-0.05 [.065+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
-
9
7.9
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_1
6
-
-
B
1
RECOMMENDED SPARE PARTS
-
2
GREASE BEARING SURFACES LIGHTLY
-
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
6
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151061
2151061
2151061
2151061
7
8
9
10
11
A
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-4
-4
-5
-6
-
& 62.
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
1
1
1
-
1
-
-77 -7
1
-
-6
1
-
-5
1
1
-2
-
2119957-2
8-21084-0
2119640-1
-1
PART NO
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
260
252
250
1
-
1
1
1
1
ITEM
NO
-
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
1
2
1
3
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
P
LTR
-
-
1
1
-
1
1
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
4
1
1
-
1
4
1
1
1
1
4
1
1
1
-
1
3
1
-
4
1
3
1
-
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
-
1
1
-
1
-
1
1
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
XZ
GB
D
ECR-14-009626
26JUN2014
YY
TE
D1
ECR-14-014274
24SEP2014
YY
UG
D2
ECR-15-009423
23JUN2015
YY
GB
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
13APR2011
CHK
13APR2011
APVD
13APR2011
C.CHEN
S.XI
I.CRUZ
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119791-5
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
1
1-5018030-0
1
1901681-1
1
1-1752354-9
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-2
1
2119085
1
2119092-1
1
3-1752356-3
2
2079383-5
1
2161328
1
1320908-8
1
2119959-2
1
1320928-1
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
5-1333204-0
1
2119757-8
1
238011-2
1
1633996-7
1
455888-2
1
1-456405-6
249
248
247
246
245
244
243
242
241
240
239
238
213
198
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
71
70
67
66
63
62
60
59
56
54
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119641-1
TE Connectivity
APPLICATION SPEC
-
1
2079988_GATD
DESCRIPTION
PRODUCT SPEC
-
APVD
28APR2014
PART NO
-
DWN
ECR-14-006236
-1
1
DATE
C2
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
-
1
DESCRIPTION
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119791-5
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
1-5018030-0
1901681-1
1-1752354-9
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
3-1752356-3
2079383-5
2161328-1
1320908-8
2119959-2
1320928-1
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
5-1333204-0
2119757-8
238011-2
1633996-7
455888-2
1-456405-6
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
66
2063440-1
-
TERMINAL DATA:
REVISIONS
PART NUMBERS REQUIRED
-
APPLICATOR DATA
1
DIST
A
2119599-1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
D
LOC
SET UP GAUGE
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
Ocean Side Feed
Applicator
-
DRAWING NO
2151061
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
D2
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
A
D
6
37
6
62
59
38
56
39
250
247
246
260
44
7 252
245
35
244
2
7
249
63
A
166
242
82
1
2
2
2
6
2
34 REF
2
C
3
1
177
56
SERVO
LATCH PLATE
4
2 176
2
4.3 0.5
[ 0.17 0.01 ]
REF
1
172
TERMINAL SUPPORT LOCATION
70
5
41
174
44
135
2
175
51
6
164
A
19.1
[.75]
66
50
2
67
11
213
33
24
SERVO FEEDER
NOT INCLUDED
117 REF
10
REF
245 REF
52
198
B
D
8
137
4
-
2
163
136
133
-
-
8
59
240
APVD
243
238
C
DWN
40
239
PNEUMATIC
DATE
A
50 REF
HOLDDOWN SET-UP
19
30
20
29
21
B
9
1
12
ITEM 30 LOCATED AT
REAR HOLES
241
13
1
11
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
47
46
32
34
54
8
1
60
54
10
1
119
30 REF
29 REF
11
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
13APR2011
CHK
13APR2011
APVD
13APR2011
C.CHEN
S.XI
I.CRUZ
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151061
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
D2
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151061 -1
DESCRIPTION
D
2- 2151061 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
D
FINE CRIMP HEIGHT ADJUST
D
FINE CRIMP HEIGHT ADJUST
2- 2151061 -7
D
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2151061 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151061 -7
APPLICATOR STYLE CONVERSION CHART
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2.03 mm [.080]
2.79 mm [.110]
APPLICATOR INSTRUCTIONS
408-10389
2119950-1
1338685-1
2161326-1
-
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
1338685-1
-
-
1338685-1
1338685-1
-
5-18022-5
8- 2151061 -5
8- 2151061 -4
5-18022-5
8- 2151061 -5
8- 2151061 -4
5-18022-5
5-18022-5
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
6
-
-
-
-
-
TYPE
-
F
O
-
WIRE STRIP LENGTH
n
3.70-4.30 mm [.146-.169 IN]
C
-
TE CRIMP SPECIFICATION
-
TYPE A TAB / MICRO TIMER CONTACT
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
(A) 114-18081
(B) 114-18082
-
INSULATION DIAMETER RANGE
-
2.20-2.40 mm [.087-.094 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
(A) 1241844-2
(A) 1241844-3
TE TERMINAL
C1__DWG_PN_1_0
(B) 1241846-1
(B) 1241846-2
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
(B) 1241846-3
-
TE TERMINAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_3_1
-
C1__DWG_PN_2_2
-
WIRE
SIZE
1.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.66+/-0.05 [.065+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.9
-
9
-
W1__FA_SETTING_1
-
6
-
6
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
-
2151061 -4
2151061 -4
2151061 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
& 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
& 62.
-
1
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
1
-
1
1
1
-
1
1
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
1
1
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
P
1
1
-
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
-
1
-
1
1
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119791-5
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
1-5018030-0
1901681-1
1-1752354-9
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-3
3-1752356-3
2079383-5
2161328-1
1320908-8
2119959-2
1320928-1
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
5-1333204-0
2119757-8
238011-2
1633996-7
455888-2
1-456405-6
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
3
1
-
1
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
DWN
APVD
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
AMP 4805 REV 31MAR2000
66
-
2063440-1
-
TE TERMINAL
A
PART NUMBERS REQUIRED
-
TERMINAL DATA:
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
DWN
13APR2011
CHK
13APR2011
APVD
13APR2011
C.CHEN
S.XI
I.CRUZ
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
1-22279-3_SIMP
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119791-5
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
1
1-5018030-0
1
1901681-1
1
1-1752354-9
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-3
1
3-1752356-3
2
2079383-5
1
2161328
1
1320908-8
1
2119959-2
1
1320928-1
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
5-1333204-0
1
2119757-8
1
238011-2
1
1633996-7
1
455888-2
1
1-456405-6
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2079988_GATD
251
250
249
246
244
243
242
241
240
239
238
213
198
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
71
70
67
66
63
62
59
56
52
51
50
49
48
41
40
39
38
34
33
32
30
29
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119640-1
DESCRIPTION
PRODUCT SPEC
-
1
2119782
Ocean Side Feed
Applicator
-
DRAWING NO
2151061
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D2
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
6
APVD
-
-
-
62
40
A
145
38
239
39
59
152
7
56
246
140
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
8
249
A
166
242
2
6
4.3 0.5
[ 0.17 0.01 ]
63
238
REF
8
163
34
59
82
136
1
137
C
172
177
56
176
2
SERVO
LATCH PLATE
2
1
133
4
135
2
REF
TERMINAL SUPPORT LOCATION
2
3
C
1
4
70
174
5
41
52
240
140
REF
175
51
198
164
6
66
50
67
33
SERVO FEEDER
NOT INCLUDED
213
A
24
50
19
10
30
19.1
[.75]
2
11
A
B
DWN
251
MECHANICAL
D
DATE
REF
HOLDDOWN SET-UP
20
117 REF
9
21
29
B
1
12
241
13
CAM POSITIONS
30mm STROKE
ITEM 30 LOCATED AT
REAR HOLES
11
30
11
30mm STROKE
30mm STROKE
142
1
151
REF
REF
29
119
141
32
34
143
8
1
144
143
10
1
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
13APR2011
CHK
13APR2011
APVD
13APR2011
C.CHEN
S.XI
I.CRUZ
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151061
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D2
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