Components M8373116-271 Military/aerospace/hi-rel mil-s-83731 toggle switch Datasheet

Military/Aerospace/HI-REL
MIL-S-83731 Toggle Switches
Features/Benefits
• Qualified to MIL-S-83731
• 50 µ inch selective gold contact plating
• Epoxy sealed terminals for process compatibility
Test Requirement
• Rated for logic level to 5 amp resistive loads
and 2 amp inductive loads
• Flame retardant housing material
• RoHS compliant and compatible
MIL-S-83731/9, 10, 13, 14, 15, 16
1. Strength of Terminal
1 lb. – solder lug
2. Strength of Actuating Lever Pivot and Stop
10 lbs. & 8 lbs. throughout range
3. Strength of Mounting Means
15 lbs. in. torque on bushing
4. Dielectric (Sea Level) Indication
1000 VAC Group B, 750 VAC after electrical endurance. 500 µA max. leakage
5. Contact Voltage Drop
2.5 millivolt initial, 5.0 millivolt after mechanical endurance @ 2-6 VDC 0.1 amp
6. Temperature Rise
50 C rise max. @ rated resistive load after endurance test
7. Short Circuit
10 operations carry 100 amps resistive load @ lowest DC volts
˚
8. Mechanical Life
20K operations at specified high and low temperatures
9. Electrical Endurance
10K operations at specified high and low temperatures
10. Overload
50 operations @ 150% of rated resistive load
11. Electrical Endurance at Sea Level
10K operations resistive load @ room temperature
10K operations inductive load @ room temperature
10K operations lamp load @ room temperature
Performed on different test samples
12. Vibration
Method 204 of MIL-STD-202, test condition A
.06 D. A. or 10 G’s 10-500 Hz, 10 usec. max. chatter
13. Shock
Fuse-method 213 or MIL-STD-202, 10 usec. max. chatter
14. Salt Spray
Test Upon Completion
48 hours – method 101 of MIL-STD-202, test condition B
10 operations resistive load (toggle sealed switches only)
15. Moisture Resistance
Test Upon Completion
Method 106 of MIL-STD-202
100 VDC potential between current carrying parts and panel
16. Sand & Dust
Method 110 of MIL-STD-202, test condition B
6 hours @ 23 C 2.5K operations mechanical life (toggle sealed switches only)
17. Explosion
MIL-STD-202 method 109, maximum rated DC inductive load (toggle sealed switches only)
18. Sealing
Toggle seal – 5 operations under 0.5 inches of H2O above top of bushing
19. A.) Toggle Seal
B.) Bushing Seal
(Toggle sealed switches only)
(Panel sealed switches only)
20. Temperature Operation
Mechanical life, –25 C to +71 C
21. Life Low Cur. Level
No requirement
22. Fungus
No requirement
23. Intermediate Current
20K operations, 35/40 milliamps @ 5 VDC resistive load @ +71 C
24. Thermal Shock
Method 107 of MIL-STD-202 test condition A; 5 cycles @ –55 C/+85 C
RATINGS
MATERIALS
CURRENT RATINGS – HIGH LEVEL
28V dc
1
5
2
115V ac, 400 Hz
Lamp Load
1
Resistive Load
5
Inductive Load
2
125V ac, 60
Hz
1
5
2
CURRENT RATINGS – LOGIC LEVEL
0.5 Volt – Amp (VA) Max. @ 28 V Max. (AC or DC)
HOW TO ORDER: Complete part numbers for MIL-S-83731 TOGGLE SWITCHES are shown on pages F–18 through F–21.
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
F–17
www.ck-components.com
F
Toggle
CASE: Diallyl phthalate (DAP) (UL 94 V-0).
BUSHING: Brass, nickel plated.
HOUSING: Stainless steel.
ACTUATOR: Brass, chrome plated.
SWITCH SUPPORT: Brass, tin plated.
TERMINALS: Gold over nickel over copper alloy.
TERMINAL SEAL: Epoxy.
CONTACTS: Gold over nickel over silver over brass.
PANEL SEAL: Silicone rubber.
MOUNTING HARDWARE: Two hexagon nut, brass with
nickel plating; one lockwasher, steel with nickel
plating; one locking ring, brass with nickel plating.
Current Capacity in Amperes – Per Pole
Military/Aerospace/HI-REL
MIL-S-83731 Toggle Switches
SWITCH FUNCTION
POS. 1
NO.
POLES
SP
POS. 2
CONNECTED TERMINALS
POS. 3
POS. 1
POS. 2
POS. 3
SCHEMATIC
MODEL NO.
M83731/9-211
ON
OFF
M83731/9-231
ON
NONE
ON
M83731/9-261
ON
NONE
MOM.
M83731/9-271
MOM.
OFF
MOM.
M83731/9-311
ON
OFF
MOM.
M83731/9-341
NONE
ON
MOM.
ON
2-3
2
3
OPEN
2-1
2
1
SPDT
N/A
2-3
2-1
SPDT
SWITCH FUNCTION
POS. 1
NO.
POLES
DP
POS. 2
CONNECTED TERMINALS
POS. 3
POS. 1
POS. 2
POS. 3
SCHEMATIC
MODEL NO.
M83731/10-211
ON
OFF
M83731/10-231
ON
NONE
ON
M83731/10-261
ON
NONE
MOM.
M83731/10-271
MOM.
OFF
MOM.
M83731/10-311
ON
OFF
MOM.
M83731/10-321
ON
ON
ON
M83731/10-331
ON
ON
MOM.
M83731/10-341
NONE
ON
M83731/10-351
MOM.
ON
ON
2-3,5-6
2 3,5 6
OPEN
2-1,5-4
2
1,5 4
2356
2-3,5-6
2354
2-3,5-4
2
154
2-1,5-4
MOM.
N/A
2-3,5-6
2-1,5-4
MOM.
2-3,5-6
2-3,5-4
2-1,5-4
DPDT
DPDT
PANEL MOUNTING
Toggle
F
Without locking ring.
With standard locking ring.
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
F–18
www.ck-components.com
Military/Aerospace/HI-REL
MIL-S-83731 Toggle Switches
SWITCH FUNCTION
POS. 1
NO.
POLES
SP
POS. 2
CONNECTED TERMINALS
POS. 3
POS. 1
POS. 2
POS. 3
SCHEMATIC
MODEL NO.
M83731/9-212
ON
OFF
M83731/9-232
ON
NONE
ON
M83731/9-262
ON
NONE
MOM.
M83731/9-272
MOM.
OFF
MOM.
M83731/9-312
ON
OFF
MOM.
M83731/9-342
NONE
ON
MOM.
ON
2-3
23
OPEN
2-1
2
1
SPDT
N/A
2-3
2-1
PC MOUNTING
SPDT
SWITCH FUNCTION
POS. 1
NO.
POLES
DP
POS. 2
CONNECTED TERMINALS
POS. 3
POS. 1
POS. 2
POS. 3
SCHEMATIC
MODEL NO.
M83731/10-212
ON
OFF
ON
M83731/10-232
ON
NONE
ON
M83731/10-262
ON
NONE
MOM.
M83731/10-272
MOM.
OFF
MOM.
M83731/10-312
ON
OFF
MOM.
M83731/10-322
ON
ON
ON
M83731/10-332
ON
ON
MOM.
M83731/10-342
NONE
ON
MOM.
M83731/10-352
MOM.
ON
MOM.
2
3,5 6
2-3,5-6
OPEN
,
2-1,5-4
2356
2-3,5-6
2354
2-3,5-4
2-1,5-4
N/A
2-3,5-6
2-1,5-4
2-3,5-6
2-3,5-4
2-1,5-4
DPDT
PC MOUNTING
F
Toggle
DPDT
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
F–19
www.ck-components.com
Military/Aerospace/HI-REL
MIL-S-83731 Toggle Switches
SWITCH FUNCTION
POS. 1
NO.
POLES
SP
POS. 2
POS. 3
CONNECTED TERMINALS
POS. 1
POS. 2
POS. 3
SCHEMATIC
MODEL NO.
M83731/13-211
ON
OFF
ON
M83731/13-231
ON
NONE
ON
M83731/13-261
ON
NONE
MOM.
M83731/13-271
MOM.
OFF
MOM.
M83731/13-311
ON
OFF
MOM.
M83731/13-341
NONE
ON
MOM.
2-3
2
3
OPEN
2-1
2
1
SPDT
N/A
2-3
2-1
PC MOUNTING
SPDT
SWITCH FUNCTION
POS. 1
NO.
POLES
DP
POS. 2
POS. 3
CONNECTED TERMINALS
POS. 1
POS. 2
POS. 3
SCHEMATIC
MODEL NO.
M83731/14-211
ON
OFF
M83731/14-231
ON
NONE
ON
M83731/14-261
ON
NONE
MOM.
M83731/14-271
MOM.
OFF
MOM.
M83731/14-311
ON
OFF
MOM.
M83731/14-321
ON
ON
ON
M83731/14-331
ON
ON
MOM.
M83731/14-341
NONE
ON
MOM.
N/A
2-3,5-6
2-1,5-4
M83731/14-351
MOM.
ON
MOM.
2-3,5-6
2-3,5-4
2-1,5-4
ON
2-3,5-6
2 3,5 6
OPEN
2-1,5-4
2
1,5 4
2356
2-3,5-6
2
354
2-3,5-4
2
154
2-1,5-4
DPDT
PC MOUNTING
Toggle
F
DPDT
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
F–20
www.ck-components.com
Military/Aerospace/HI-REL
MIL-S-83731 Toggle Switches
SWITCH FUNCTION
POS. 1
NO.
POLES
SP
POS. 2
POS. 3
CONNECTED TERMINALS
POS. 1
POS. 2
POS. 3
SCHEMATIC
MODEL NO.
M83731/15-211
ON
OFF
M83731/15-231
ON
NONE
ON
M83731/15-261
ON
NONE
MOM.
M83731/15-271
MOM.
OFF
MOM.
M83731/15-311
ON
OFF
MOM.
M83731/15-341
NONE
ON
MOM.
ON
2-3
2
3
OPEN
2-1
2
1
SPDT
N/A
2-3
2-1
PC MOUNTING
SPDT
SWITCH FUNCTION
POS. 1
NO.
POLES
DP
POS. 2
POS. 3
CONNECTED TERMINALS
POS. 1
POS. 2
POS. 3
SCHEMATIC
MODEL NO.
M83731/16-211
ON
OFF
ON
M83731/16-231
ON
NONE
ON
M83731/16-261
ON
NONE
MOM.
M83731/16-271
MOM.
OFF
MOM.
M83731/16-311
ON
OFF
MOM.
M83731/16-321
ON
ON
ON
M83731/16-331
ON
ON
MOM.
M83731/16-341
NONE
ON
M83731/16-351
MOM.
ON
2-3,5-6
2 3,5 6
OPEN
2-1,5-4
,
2-3,5-6
2356
2
2-3,5-4
354
2-1,5-4
MOM.
N/A
2-3,5-6
2-1,5-4
MOM.
2-3,5-6
2-3,5-4
2-1,5-4
DPDT
PC MOUNTING
F
Toggle
DPDT
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
F–21
www.ck-components.com
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