Wall DCMIE06-12D15HI 6 watts dc/dc converter single and dual output Datasheet

DCMIE06-HI SERIES
6 Watts
DC/DC Converter
Single and Dual Output
Rev B
FEATURES
• Wide 2:1 Input Voltage Range
• Industrial Standard DIP-24
Package
• Ultra-High Isolation
• Fully Regulated Output Voltage
• RoHS & REACH Compliant
• No Minimum Load Requirement
• Qualified for IGBT and High Isolation Applications
• Over Load, Over Voltage, and Short Circuit
Protection
• UL/cUL/IEC/EN 60950-1 & UL/cUL/IEC/EN
62368-1 Pending Safety Approvals & CE Marking
DESCRIPTION
The DCMIE03-HI series of DC/DC converters offers up to 6 watts of output power in a
compact 1.25” x 0.80” x 0.47” industrial standard DIP-24 package. This series consists
of single and dual fully regulated output models with a wide 2:1 input voltage range
and ultra-high isolation. Each model in this series has over load, over voltage, and
short circuit protection, is qualified for IGBT and high isolation application, and is
RoHS & REACH compliant. This series has UL/cUL/IEC/EN 60950-1 pending safety
approvals and CE marking.
Size: 1.25in x 0.80in x 0.47in (31.8mm x 20.3mm x 12mm)
MODEL SELECTION TABLE
Single Output Models
Model Number
DCMIE06-12S05HI
DCMIE06-12S12HI
DCMIE06-12S15HI
DCMIE06-24S05HI
DCMIE06-24S12HI
DCMIE06-24S15HI
DCMIE06-48S05HI
DCMIE06-48S12HI
DCMIE06-48S15HI
Input Voltage
Range
12VDC
(9~18VDC)
24VDC
(18~36VDC)
48VDC
(36~75VDC)
Output
Voltage
Output Current
5VDC
12VDC
15VDC
5VDC
12VDC
15VDC
5VDC
12VDC
15VDC
1200mA
500mA
400mA
1200mA
500mA
400mA
1200mA
500mA
400mA
Input Current
No Load
Max Load
602mA
10mA
581mA
581mA
301mA
8mA
291mA
287mA
151mA
5mA
145mA
140mA
Maximum
Capacitive Load
Efficiency
1500µF
260µF
210µF
1500µF
260µF
210µF
1500µF
260µF
210µF
83%
86%
86%
83%
86%
87%
83%
86%
89%
Maximum
Capacitive Load
Efficiency
150#µF
110#µF
150#µF
110#µF
150#µF
110#µF
87%
87%
86%
87%
87%
88%
Ripple & Noise
Output
Power
70mVp-p
6W
70mVp-p
6W
70mVp-p
6W
Ripple & Noise
Output
Power
70mVp-p
6W
70mVp-p
6W
70mVp-p
6W
MODEL SELECTION TABLE
Dual Output Models
Model Number
DCMIE06-12D12HI
DCMIE06-12D15HI
DCMIE06-24D12HI
DCMIE06-24D15HI
DCMIE06-48D12HI
DCMIE06-48D15HI
1/9/2018
Input Voltage
Range
Output
Voltage
Output Current
12VDC
(9~18VDC)
±12VDC
±15VDC
±12VDC
±15VDC
±12VDC
±15VDC
±250mA
±200mA
±250mA
±200mA
±250mA
±200mA
24VDC
(18~36VDC)
48VDC
(36~75VDC)
Input Current
No Load
Max Load
575mA
10mA
575mA
291mA
8mA
287mA
144mA
5mA
142mA
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 1 of 6
DCMIE06-HI SERIES
6 Watts
DC/DC Converter
Single and Dual Output
Rev B
SPECIFICATIONS
All specifications are based on 25°C, Resistive Load, Nominal Input Voltage, and Rated Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
9
18
36
-0.7
-0.7
-0.7
12
24
48
18
36
75
25
50
100
9
18
36
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Input Surge Voltage (1 Sec. Max)
Start-Up Threshold Voltage
Under Voltage Shutdown
Input Filter
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Load Regulation
12V Input Models
24V Input Models
48V Input Models
12V Input Models
24V Input Models
48V Input Models
12V Input Models
24V Input Models
48V Input Models
12V Input Models
24V Input Models
48V Input Models
All Models
8
16
34
Internal Pi Type
Vin= Min. to Max. @Full Load
Io=0% to 100%
Single Output
Dual Output
Case Material
Pin Material
1/9/2018
VDC
VDC
VDC
See Table
±1.0
%Vnom.
±0.5
%
±0.5
%
±1.0
±0.5
±2.0
%
See Table
See Table
See Table
70
mVp-p
No Minimum Load Requirement
±5.0
%
30
mS
300
µsec
±3
±6
%
±0.01
%/ºC
Voltage Balance
Dual Output, Balanced Loads
Output Power
Output Current
Maximum Capacitive Load
Ripple & Noise
0-20MHz Bandwidth, Measured with 1µF/25V MLCC
Minimum Load
Load Cross Regulation
Dual Outputs, Asymmetrical Load 25%/100% Full Load
Start Up Time (Power On)
Nominal Vin and Constant Resistive Load
Transient Recovery Time
25% Load Step Change
Transient Response Deviation
25% Load Step Change
Temperature Coefficient
PROTECTION
Short Circuit Protection
Hiccup Mode 0.5Hz typ.
Over Load Protection
Foldback
Over Voltage Protection
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Natural Convection
-40
Storage Temperature
-50
Case Temperature
Humidity
Non-Condensing
Lead Temperature
1.5mm from case for 10Sec
Cooling(5)
MTBF (Calculated)
MIL-HDBK-217F@25ºC, Ground Benign
4,667,952
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
60 Seconds Reinforced Insulation, Rated for 1000Vrms Working Voltage
5000
Isolation Voltage
Tested for 1 Second
9000
Isolation Resistance
500VDC
10
Isolation Capacitance
100KHz, 1V
Common Mode Transient Immunity
15
PHYSICAL SPECIFICATIONS
Weight
Dimensions (L x W x H)
VDC
Automatic Recovery
150
Yes
+92.5
+125
+105
95
260
Natural Convection
%
ºC
ºC
ºC
%RH
ºC
Hours
See Table
330
40
KHz
VACrms
VDC
GΩ
pF
KV/µs
0.55oz (15.5g)
1.25in x 0.80in x 0.47in
(31.8mm x 20.3mm x 12mm)
Non-Conductive Black Plastic
(Flammability to UL94V-0 Rated)
Tinned Copper
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 2 of 6
DCMIE06-HI SERIES
6 Watts
DC/DC Converter
Single and Dual Output
Rev B
SPECIFICATIONS
All specifications are based on 25°C, Resistive Load, Nominal Input Voltage, and Rated Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
SAFETY CHARACTERISTICS
Safety Approvals (Pending)
EMI
EMS
UL/cUL 60950-1 recognition (UL Certificate), IEC/EN 60950-1 (CB-report)
UL/cUL 62368-1 recognition (UL certificate), IEC/EN 62368-1 (CB-report)
Conduction
EN55032/22, FCC Part 15
EN55024
ESD
EN61000-4-2 Air ±8KV, Contact ±6kV
Radiated Immunity
EN61000-4-3 10V/m
Fast Transient
EN61000-4-4 ±2kV(6)
Surge
EN61000-4-5 ±2kV(6)
Conducted Immunity
EN61000-4-6 10Vrms
PFMF
EN61000-4-8 3A/m
Class A
A
A
A
A
A
A
NOTES
1.
2.
3.
4.
5.
6.
# for each output.
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%.
It is recommended to protect the converter by a slow blow fuse in the input supply line.
Other input and output voltages may be available, please contact factory.
“Natural Convection” is about 20LFM but is not equal to still air (0 LFM)
To meet EN61000-4-4 & EN61000-4-5 an external capacitor across the input pins is required.
-Suggested Capacitors:
-12V Input Models: CHEMI-CON KY Series 470µF/100V
-24V Input Models: CHEMI-CON KY Series 330µF/100V
-48V Input Models: CHEMI-CON KY Series 220µF/100V
*Due to advances in technology, specifications subject to change without notice.
DERATING CURVES
1/9/2018
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 6
DCMIE06-HI SERIES
6 Watts
DC/DC Converter
Single and Dual Output
Rev B
MECHANICAL DRAWINGS
Pin
1
11
12
13
15
23
24
Pin Connections
Single Output
+Vin
No Pin
-Vout
+Vout
No Pin
-Vin
-Vin
Dual Output
+Vin
Common
No Pin
-Vout
+Vout
-Vin
-Vin
All dimensions in mm (Inches)
Tolerance: X.X±0.5 (X.XX±0.02)
X.XX±0.25 (X.XXX±0.01)
Pin Diameter Ø 0.5±0.05 (0.02±0.002)
TEST SETUP
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with an inductor Lin (4.7µH) and Cin (220µF, ESR <1.0Ω at 100KHz) to simulate source impedance. Capacitor
Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500KHz.
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20MHz. Position the
load between 50mm and 75mm from the DC/DC converter.
1/9/2018
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 6
Rev B
DCMIE06-HI SERIES
6 Watts
DC/DC Converter
Single and Dual Output
TECHNICAL NOTES
Overload Protection
To provide hiccup mode protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure
overload for an unlimited duration
Overvoltage Protection
The output overvoltage clamp consist of control circuitry, which is independent of the primary regulation loop that monitors the voltage on the output
terminals. The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage control that reduces the
risk of output overvoltage.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power
module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor on the input to ensure
startup. By using a good quality low Equivalent Series Resistance (ESR<1.0Ω at 100KHz) capacitor of a 10µF for the 12 input devices and a 4.7µF for
the 24V input devices and a 2.2µF for the 48V devices, capacitor mounted close to the power module helps ensure stability of the unit.
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple,
it is recommended to use 4.7µF capacitors at the output.
Maximum Capacitive Load
The DCMIE06-HI series has limitation of maximum connected capacitance on the output. The power module may operate in current limiting mode during
start-up, affecting the ramp-up and the startup time. Connect capacitors at the point of load for the best of performance. The maximum capacitance can
be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performances of the power module, such as orientation, airflow over the module and board spacing. To avoid
exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 105ºC. The derating
curves are determined from measurements obtained in a test setup.
1/9/2018
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 6
Rev B
DCMIE06-HI SERIES
6 Watts
DC/DC Converter
Single and Dual Output
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
1/9/2018
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 6 of 6
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