7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 DESCRIPTION REVISION 2151048 -1 C 2151048 -2 2151048 -5 SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 C NON-CRIMP HEIGHT ADJUST 2151048 -7 C FINE CRIMP HEIGHT ADJUST A SERVO LATCH PLATE SERVO LATCH PLATE 2151048 -6 7- 2151048 -7 PNEUMATIC FEED MECHANICAL FINE CRIMP HEIGHT ADJUST C CONVERT TO 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151048 -5 8- 2151048 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151048 -5 - 2119949-1 8- 2151048 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - - - - - - - - 2119641-1 2119799-1 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - 6 - - - - - - - TYPE 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-10389 - - - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.10-3.70 mm [.122-.146 IN] C TERMINAL APPLICATION SPECIFICATION - TE CRIMP SPECIFICATION AMP MCP 1.5K TERMINAL NAME: n 114-18386 - - INSULATION DIAMETER RANGE - 1.10-1.40 mm [.043-.055 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL 1241372-1 TE TERMINAL 1241372-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - TE TERMINAL - C1__DWG_PN_4_0 6 C1__DWG_PN_2_1 - WIRE SIZE 0.35mm2 0.22mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.91+/-0.03 [.036+/-.001] 0.82+/-0.03 [.032+/-.001] CRIMP HEIGHT REFERENCE SETTING 8.3 W1__DWG_CRIMP_HT_1 9.3 W1__DWG_CRIMP_HT_2 - 9 - W1__FA_SETTING_1 6 W1__FA_SETTING_2 - - B 1 RECOMMENDED SPARE PARTS - 2 GREASE BEARING SURFACES LIGHTLY - 6 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 11 A 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 -4 -4 -5 -6 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. & 62. - & 50. 1 & 252. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT - 1 - -77 -7 1 - -6 1 - -5 1 1 -2 - 2119957-2 8-21084-0 2119640-1 -1 PART NO 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED DESCRIPTION - 1 1 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 260 252 250 - 1 1 1 1 ITEM NO - 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 2 1 3 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 P LTR - - 1 1 - 1 1 2 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 1 1 1 4 1 1 1 - 1 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 1 - 1 - - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - KH SX B ECR-13-003198 20FEB2013 L.Z S.X C ECR-15-015619 26OCT2015 YY TE BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION SPECIAL SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 20SEP2011 CHK 20SEP2011 APVD 20SEP2011 K.HUANG S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-5 1 2079764 1 2119083 1 18023-1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 1 1-1752354-9 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1-1752356-3 2 2079383-5 1 2161328 1 1320908-6 1 2119959-2 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 462006-6 1 1-1333225-2 1 2119757-8 1 238011-9 1 1-1633996-2 1 455888-1 1 2-1490019-3 249 248 247 246 245 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 67 66 63 62 60 59 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 TE Connectivity APPLICATION SPEC - 1 2079988_GATD DESCRIPTION PRODUCT SPEC - APVD 21FEB2012 PART NO - DWN RELEASED -1 1 DATE A 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 DESCRIPTION 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-5 2079764-1 2119083-1 18023-1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-5018030-0 1901681-1 1-1752354-9 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-3 2079383-5 2161328-1 1320908-6 2119959-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 462006-6 1-1333225-2 2119757-8 238011-9 1-1633996-2 455888-1 2-1490019-3 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - 1 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 2151048 2151048 2151048 2151048 66 2063440-1 F O 1.27 mm [.050] REVISIONS PART NUMBERS REQUIRED - APPLICATOR DATA 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST C LOC SET UP GAUGE ALL RIGHTS RESERVED. PART NUMBER D 6 Ocean Side Feed Applicator - DRAWING NO 2151048 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 59 56 39 247 246 245 7 35 2 2 244 243 166 8 242 238 163 44 59 2 2 82 1 3 172 177 1 4 2 176 2 133 4 135 2 TERMINAL SUPPORT LOCATION 28 5 41 174 44 6 164 245 REF 175 16.4 50 2 66 11 67 33 24 SERVO FEEDER NOT INCLUDED 117 REF 10 50 REF 213 A HOLDDOWN SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30mm STROKE 30mm STROKE 46 32 34 54 8 1 60 54 10 1 119 30 REF 29 REF 1 11 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 REF 51 A 47 34 REF 52 198 30mm STROKE REF C 2 SERVO LATCH PLATE 6 0.5 1 137 56 5.0 8 136 B D 2 2 63 240 - 7 252 249 C - - 62 260 A APVD 37 38 250 DWN 40 239 PNEUMATIC DATE A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20SEP2011 CHK 20SEP2011 APVD 20SEP2011 K.HUANG S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151048 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151048 -1 DESCRIPTION C 2- 2151048 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST C FINE CRIMP HEIGHT ADJUST PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151048 -5 C FINE CRIMP HEIGHT ADJUST 2- 2151048 -7 C FINE CRIMP HEIGHT ADJUST NONE A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151048 -7 APPLICATOR STYLE CONVERSION CHART CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 2119949-1 2119951-1 2161326-1 2119949-1 2119950-1 - - 5-18022-5 - 8- 2151048 -5 8- 2151048 -4 1338685-1 5-18022-5 - 8- 2151048 -5 - 8- 2151048 -4 1338685-1 5-18022-5 1338685-1 5-18022-5 - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - 2168400-6 2168400-6 - - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 6 2063440-1 - - - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - - - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.10-3.70 mm [.122-.146 IN] C TERMINAL APPLICATION SPECIFICATION - TE CRIMP SPECIFICATION AMP MCP 1.5K TERMINAL NAME: n 114-18386 - - INSULATION DIAMETER RANGE - 1.10-1.40 mm [.043-.055 IN] - - - - - TERMINALS APPLIED TE TERMINAL 1241372-1 TE TERMINAL C1__DWG_PN_1_0 1241372-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 0.35mm2 0.22mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.91+/-0.03 [.036+/-.001] 0.82+/-0.03 [.032+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.3 9.3 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 6 - 6 - 1 B 2 - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - 2151048 2151048 2151048 2151048 6 7 8 9 A APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - -4 -4 -5 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. & 62. - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 - 1 1 - 1 - - - 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE DESCRIPTION 1 2119782 251 ITEM NO P 1 1 1 1 - - - 1 LTR DESCRIPTION DATE SEE SHEET 1 - 1 1 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 2119640-1 2079988-1 1-22279-3 2119082-5 2079764-1 2119083-1 18023-1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-5018030-0 1901681-1 1-1752354-9 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-3 2079383-5 2161328-1 1320908-6 2119959-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 462006-6 1-1333225-2 2119757-8 238011-9 1-1633996-2 455888-1 2-1490019-3 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 3 1 - 1 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION SPECIAL SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 10 66 - 2063440-1 - 1.78 mm [.070] A PART NUMBERS REQUIRED F O 1.27 mm [.050] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 20SEP2011 CHK 20SEP2011 APVD 20SEP2011 K.HUANG S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119082-5 1 2079764 1 2119083 1 18023-1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 1 1-5018030-0 1 1901681-1 1 1-1752354-9 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-3 2 2079383-5 1 2161328 1 1320908-6 1 2119959-2 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 462006-6 1 1-1333225-2 1 2119757-8 1 238011-9 1 1-1633996-2 1 455888-1 1 2-1490019-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-22279-3_SIMP 250 249 246 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 67 66 63 62 59 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079988_GATD DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2151048 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 63 238 0.5 34 REF 163 59 82 1 137 C 172 177 56 176 2 SERVO LATCH PLATE 2 1 TERMINAL SUPPORT LOCATION 2 3 C 1 4 28 174 5 41 52 240 5.0 REF 8 136 133 4 135 2 140 REF 175 51 198 164 6 50 2 67 33 SERVO FEEDER NOT INCLUDED 213 A 24 50 19 10 30 16.4 66 11 A B DWN 251 MECHANICAL D DATE REF HOLDDOWN SET-UP 20 117 REF B 21 29 9 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITIONS 30mm STROKE 30 11 REF REF 29 30mm STROKE 30mm STROKE 142 1 151 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20SEP2011 CHK 20SEP2011 APVD 20SEP2011 K.HUANG S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151048 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C