7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER C C FINE CRIMP HEIGHT ADJUST MECHANICAL FEED PNEUMATIC 4 SERVO LATCH PLATE SMART APPLICATOR 4 NONE CRIMP TOOLING KIT TE TERMINAL MECHANICAL FEED PNEUMATIC FEED - - - RING n 5.08-5.97 mm [.200-.235 IN] 114-2084 2119950-1 2119792-2 2119951-1 - 1901697-1 2161326-1 8- 2150380 -5 - 2119949-1 8- 2150380 -4 2063961-1 2119951-1 5-18022-5 1901697-1 2161326-1 8- 2150380 -5 - 2119949-1 8- 2150380 -4 2063961-1 2119950-1 5-18022-5 2119792-2 - - - - - - - - - 2119653-1 - - 2119653-1 2119641-1 - - - - 2119641-1 - - - - - - - - - - - - 2168400-7 2168400-7 - (QUANTITY 2) - 6 - (QUANTITY 2) - - 2063440-1 - - - 6 - - - - - 2.54-3.56 mm [.100-.140 IN] 6 - - - TERMINALS APPLIED TE TERMINAL 60770-1 60771-3 60774-1 WIRE SIZE 14 AWG 16 AWG 1.00mm2 18 AWG B TE TERMINAL C1__DWG_PN_1_0 60770-2 60772-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 13 60774-2 C1__DWG_PN_1_3 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 13 C1__DWG_PN_2_3 60771-1 60772-2 W1__DWG_WGAUGE_2 C1__DWG_PN_3_2 60775-1 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.88+/-0.05 [.074+/-.002] 1.70+/-0.05 [.067+/-.002] 1.60+/-0.05 [.063+/-.002] 1.52+/-0.05 [.060+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 60771-2 60773-2 C1__DWG_PN_3_1 13 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TE TERMINAL C1__DWG_PN_3_0 60775-2 C1__DWG_PN_3_3 CRIMP HEIGHT REFERENCE SETTING C1__DWG_PN_4_0 C1__DWG_PN_4_1 13 13 W1__FA_SETTING_2 7.4 W1__DWG_CRIMP_HT_3 W1__FA_SETTING_3 8.3 W1__DWG_CRIMP_HT_4 C1__DWG_PN_4_3 W1__FA_SETTING_1 6.4 W1__DWG_CRIMP_HT_2 C1__DWG_PN_4_2 9 4.5 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_4 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 2150380 2150380 2150380 2150380 -4 -4 -5 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT SPADE TERMINALS ARE NOT FLANGED DURING APPLICATION IN THIS APPLICATOR. AMP 4805 REV 31MAR2000 & 242. 180 REVISIONS DIST A 66 P LTR 2063440-1 INSULATION DIAMETER RANGE - LOC 1 PART NUMBERS REQUIRED TE CRIMP SPECIFICATION WIRE STRIP LENGTH C SET UP GAUGE 2119599-2 F F APPLICATOR INSTRUCTIONS 408-10390 TERMINAL APPLICATION SPECIFICATION 2 TYPE 4.06 mm [.160] TERMINAL NAME: SMART APPLICATOR SERVO LATCH PLATE 12 2150380 -7 2.79 mm [.110] TERMINAL DATA: SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE C 7- 2150380 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150380 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST C 2150380 -5 WIRE INSUL DESCRIPTION C 2150380 -2 CRIMP 4 20 REVISION 2150380 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 & 242. 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 -1 1 1 1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-7 PART NO APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 260 252 250 249 248 247 246 245 244 ITEM NO 1 1 1 1 1 -77 -7 -6 -5 -2 -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - - 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 4 4 4 4 4 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - - - - 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 8 8 8 8 8 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 3 1 1 1 4 2 2 2 2 1 1 3 1 1 1 1 1 1 1 1 1 1 8 1 2 1 2 1 2 1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 DESCRIPTION 13DEC2013 LG GB B ECR-14-005033 04APR2014 XZ TE C ECR-14-005728 23APR2014 XZ JT 10OCT2013 CHK 10OCT2013 APVD 10OCT2013 TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 243 242 240 239 238 213 183 180 177 176 175 174 172 166 164 163 137 135 133 92 82 71 70 67 66 65 63 62 60 59 58 57 56 55 54 53 52 51 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 22 20 19 18 17 16 13 11 10 9 8 7 6 5 4 3 2 1 WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF STANDOFF, HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SCR, BHSC, RoHS (M4 X 20) SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN M.CLIFFORD APVD RELEASED PART NO T.ELBIN DWN A 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 1-1976055-0 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 2079383-5 455888-6 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1-1752371-2 2-22281-3 1752373-4 1901696-1 1901695-1 1-2079383-1 4-240641-6 1752360-1 240644-5 240645-8 2-240642-6 4-1633383-6 4-240651-2 4-240641-0 238009-1 6-1633961-4 455888-5 3-456408-8 L.GROSS DATE Ocean End Feed Applicator - DRAWING NO 2150380 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 6 245 REF 6 D 180 18.49 [ 0.728 ] REF 243 HOLDDOWN SET-UP 6 2 DWN APVD - - FEED TYPE 38 MECHANICAL 247 260 7 SEE SHEET 1 62 39 7 DATE - 37 40 44 DESCRIPTION 246 252 245 35 44 D 2 2 1 2 56 A 7 2 239 59 244 16 166 242 5 8 58 177 63 82 1 PNEUMATIC 1 C 2 3 C 238 1 2 4 2 41 2 176 249 70 175 2 54 174 250 A 137 55 163 52 172 65 6 10 180 A 164 20 2 51 57 33 19 18 67 SERVO LATCH PLATE 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 33 27 8 1 46 60 31 92 13 9 10 11 1 17 53 33 25 22 24 248 48 4 135 133 183 240 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01JUN2011 CHK 01JUN2011 APVD 01JUN2011 - TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150380 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER C FINE CRIMP HEIGHT ADJUST 2- 2150380 -7 C FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT TE TERMINAL SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - WIRE STRIP LENGTH n 5.08-5.97 mm [.200-.235 IN] 114-2084 2119950-1 2119792-2 2119951-1 - 1901697-1 2161326-1 8- 2150380 -5 - 2119949-1 8- 2150380 -4 2063961-1 2119951-1 5-18022-5 1901697-1 2161326-1 8- 2150380 -5 - 2119949-1 8- 2150380 -4 2063961-1 2119950-1 5-18022-5 2119792-2 - - - - - - 2119641-2 - 2119653-2 - 2119653-2 2119641-2 - - - - - - - - 2168400-7 2168400-7 - - (QUANTITY 2) - (QUANTITY 2) - - 2063440-1 6 - - TERMINALS APPLIED TE TERMINAL 60770-1 60771-3 60774-1 WIRE SIZE 14 AWG 16 AWG 1.00mm2 18 AWG B TE TERMINAL C1__DWG_PN_1_0 60770-2 60772-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 12 60774-2 C1__DWG_PN_1_3 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 12 C1__DWG_PN_2_3 60771-1 60772-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 60775-1 12 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.88+/-0.05 [.074+/-.002] 1.70+/-0.05 [.067+/-.002] 1.60+/-0.05 [.063+/-.002] 1.52+/-0.05 [.060+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_3_3 TE TERMINAL 60771-2 60773-2 60775-2 C1__DWG_PN_4_0 C1__DWG_PN_4_1 12 12 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.5 6.4 7.4 8.3 6 C1__DWG_PN_4_2 C1__DWG_PN_4_3 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150380 -4 2150380 -4 2150380 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 A 1 6 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 12 & 242. & 153. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. SPADE TERMINALS ARE NOT FLANGED DURING APPLICATION IN THIS APPLICATOR. AMP 4805 REV 31MAR2000 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 2.54-3.56 mm [.100-.140 IN] - A REVISIONS DIST PART NUMBERS REQUIRED INSULATION DIAMETER RANGE - LOC 1 - TE CRIMP SPECIFICATION RING TERMINAL APPLICATION SPECIFICATION SET UP GAUGE 2119599-2 TYPE 4.06 mm [.160] TERMINAL NAME: 2 F F 2.79 mm [.110] TERMINAL DATA: PNEUMATIC FEED PNEUMATIC 2- 2150380 -5 APPLICATOR INSTRUCTIONS 408-10390 C FINE CRIMP HEIGHT ADJUST A CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST C 7- 2150380 -7 WIRE INSUL DESCRIPTION C 2- 2150380 -2 CRIMP 4 20 REVISION 2- 2150380 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 6 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 1 1 1 1 1 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-7 2079764-1 2119083-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 251 250 249 246 244 243 242 ITEM NO 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 3 1 1 4 2 2 2 2 1 1 3 1 1 1 1 1 8 1 2 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2168400-7 2119580-1 2063440-1 2119740-2 2079383-9 1901697-1 1-1976055-0 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 2079383-5 455888-6 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2119793-1 992763-5 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-2 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1-1752371-2 2-22281-3 1752373-4 1901696-1 1901695-1 4-240641-6 1752360-1 240644-5 240645-8 2-240642-6 4-1633383-6 4-240651-2 4-240641-0 238009-1 6-1633961-4 455888-5 3-456408-8 2 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - - 2 - - - - - 1 - - - 1 - - 1 - - 4 4 4 4 - - REF - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 8 8 8 8 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01JUN2011 CHK 01JUN2011 APVD 01JUN2011 - TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 240 239 238 213 186 183 180 177 176 175 174 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 92 82 71 70 67 66 65 63 62 59 58 57 56 55 54 53 52 51 49 48 41 40 39 38 33 31 29 27 25 24 22 20 19 18 16 13 11 10 9 8 7 6 5 4 3 2 1 SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF STANDOFF, HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SCR, BHSC, RoHS (M4 X 20) SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150380 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 6 141 REF 62 FEED TYPE 38 D MECHANICAL 39 7 7 145 153 246 139 140 18.49 [ 0.728 ] 2 2 1 2 243 6 HOLDDOWN SET-UP 2 242 177 PNEUMATIC 82 1 239 58 5 63 C A 59 16 8 166 56 7 244 180 REF D C 1 238 2 3 2 1 2 4 41 2 249 176 2 70 175 250 A 54 174 137 55 163 52 172 65 6 20 10 180 A 2 51 57 164 33 19 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 SERVO FEEDER NOT INCLUDED A 29 33 27 8 1 141 144 31 92 13 9 10 11 1 186 53 33 25 22 24 135 133 4 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01JUN2011 CHK 01JUN2011 APVD 01JUN2011 - TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150380 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C