SynQor MCOTS-F-48-P-QT Very low dc resistance Datasheet

MCOTS-F-48-P-QT
Passive Filter
Quarter-Brick
-80V to +80V
Continuous Input
MILITARY COTS EMI FILTER
20A
Output Current
32mΩ @ 100°C
>80dB @ 250kHz
Max. DC Resistance
Differential Attenuation
FULL POWER OPERATION: -55ºC to +100ºC
The Mil-COTS series of EMI filters brings SynQor’s
field proven technology and manufacturing expertise
to the military and aerospace power application
marketplace. SynQor’s innovative packaging approach
ensures survivability in the most hostile environments.
Compatible with the industry standard format, these
filters have high differential-mode and common-mode
attenuation, low DC resistance, and a stabilizing bulk
capacitor resistor. They follow conservative component
derating guidelines and they are designed and
manufactured to the highest standards.
M
-QT-N-F-48-P
MCOTS
t
LTER
20Aou
EMI FI
+80Vin
t
-80V o
Operational Features
•
•
•
•
•
•
•
20A output current
Very low DC resistance
>80 dB differential-mode attenuation at 250kHz
>36dB common-mode attenuation at 250kHz
Stabilizing bulk capacitor and damping resistor included
All capacitors are X7R multi-layer ceramic
Designed to meet all MIL-STD 461 EMI
requirements (D, E, F)
Mechanical Features
In-Line Manufacturing Process
• AS9100 and ISO 9001 Certified Facility
• Full component traceability
Screening Qualifications
• Size: 2.39" x 1.54" x 0.500"(60.6 x 39.0 x 12.7 mm)
• Total Weight: 3.23 oz. (91.6 g)
• Flanged baseplate version available
Safety Features
• 2250V input/output to case isolation
• Certified 60950-1 requirement for basic insulation
(see Standards and Qualifications page)
Product # MCOTS-F-48-P-QT
Designed and Manufactured in the USA
Phone 1-888-567-9596
• Qualified to MIL-STD-810
• Available with S-Grade or M-Grade screening
• Pre-cap inspection per IPC-610, Class III
• Temperature cycling per MIL-STD-883, Method 1010,
Condition B, 10 cycles
• Burn-In at 100°C baseplate temperature
• Final visual inspection per MIL-STD-2008
Doc.# 005-0005332
Rev. F
10/20/16
Page 1
MCOTS-F-48-P-QT
Current: 20A
Fundamental Circuit Diagram
Positive
Output
Positive
Input
PIN 6
PIN 1
RDAMPING
Input-side
Common Mode
Output-side
Common Mode
PIN 2
PIN 5
CBULK
PIN 4
Negative
Output
PIN 3
Negative
Input
Typical Connection Diagram
Vin (+)
CM
IN
Vin (-)
Mil-COTS
EMI FILTER
Vout (+)
Vin (+)
Vout (+)
Mil-COTS DC/DC
CONVERTER
CM
OUT
Vout (-)
Vin (-)
Vout (-)
Vin (+)
Vout (+)
Mil-COTS DC/DC
CONVERTER
Vin (-)
LOAD
LOAD
Vout (-)
TO OTHER
LOADS
Product # MCOTS-F-48-P-QT
Phone 1-888-567-9596
Doc.# 005-0005332
Rev. F
10/20/16
Page 2
MCOTS-F-48-P-QT
Current: 20A
MCOTS-F-48-P-QT ELECTRICAL CHARACTERISTICS
|Vin| <=48V, |Iout| <= 20A unless otherwise specified.
Specifications subject to change without notice.
Parameter
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous
Transient (≤ 1 s)
Isolation Voltage
Output Current
Operating Case Temperature
Storage Case Temperature
RECOMMENDED OPERATION CONDITIONS
Input Voltage
Continuous
Transient (1 s, Rs* = 0 Ω)
Output Power (continuous)
ELECTRICAL CHARACTERISTICS
Output Voltage (continuous)
DC Resistance (Rdc)
Tcase = 25°C
Tcase = 100°C
Power Dissipation
Tcase = 25°C
Tcase = 100°C
Total Differential-Mode Capacitance
Total Common-Mode Capacitance
Bulk Capacitor
Damping Resistor
Noise Attenuation
Differential-Mode
Common-Mode
Isolation Resistance
INPUT VOLTAGE SPIKE SUPPRESSION
Output Voltage Deviation due to a Spike
Input Voltage Spike (Centered on Vin)
±250V, 100µs, Emax=15mJ
±600V, 10µs, Rs* = 50Ω
ISOLATION CHARACTERISTICS
Isolation Voltage (any pin to common-mode pins)
Continuous
Transient (≤ 100 µs)
Isolation Resistance (any pin to common-mode pins)
RELIABILITY CHARACTERISTICS
Calculated MTBF (MIL-STD-217F2)
GB @ Tcase = 70ºC
GM @ Tcase = 70ºC
Demonstrated MTBF
WEIGHT CHARACTERISTICS
Device Weight
Min.
Typ.
-80
-100
-2250
Max.
Units Notes & Conditions
-55
-65
80
100
2250
30
100
135
V
V
V
A
°C
°C
-80
-100
-20
80
100
20
V
V
A
Vout = Vin - (Iin x Rdc)
V
Input/Output to Common-mode pins
Baseplate Temperature
* Rs = Source Impedance
Total
25
32
mΩ
mΩ
10
13
W
W
µF
µF
µF
Ω
20A output current
80
0.15
60
0.2
80
36
100
dB
dB
MΩ
Any pin to common-mode pins
MIL-STD-1275D
RTCA/DO-160E
-5
-5
5
10
ΔV
ΔV
-2000
-2250
30
2000
2250
V
V
MΩ
17.3
0.92
91.6
Measured across input and output pins
Measured between any pin to case
106 Hrs.
106 Hrs.
106 Hrs. See our website for details
g
* Rs = Source Impedance
Product # MCOTS-F-48-P-QT
Phone 1-888-567-9596
Doc.# 005-0005332
Rev. F
10/20/16
Page 3
MCOTS-F-48-P-QT
Current: 20A
Basic Operation and Features
When used with SynQor’s DC-DC converters, the Mil-COTS EMI filter is
designed to pass all of the relevant MIL-STD-461C/D/E requirements to
their most stringent limits. The MIL-STD-461 Compliance Matrix Table lists
these requirements and describes the setup used to pass them. Figures
3 - 6 show results from selected conductive and radiated emissions tests.
A typical application would place the Mil-COTS filter close to the input
of the DC-DC converter. The input-side common-mode pin would be
connected to the chassis ground that is common with the system input line
filter or other earthed point used for EMI measurement. The output-side
common-mode pin would be connected to the output ground or plane of
the power converters with as low inductance a path as possible. There are
no connections to the metal baseplate, which may also be connected to
the chassis ground if desired.
50
0
Attenuation (dB)
This module is a multi-stage differential-mode and common-mode passive
EMI filter designed to interface a power source with one or more Mil-COTS
DC-DC converters (or other loads that create EMI). Each stage of this filter
is well damped to avoid resonances and oscillations, and only X7R multilayer ceramic capacitors are used. This Mil-COTS EMI filter includes a large
bulk capacitor with a series damping resistor to correct for the unstabilizing
effect of a converter’s negative input resistance. A white paper discussing
this negative input resistance and the need for corrective damping can
be found on the SynQor website (see Input System Instability application
note).
-50
-100
-150
-200
Differential Attenuation
Common-mode Attenuation
-250
1.00E+04
1.00E+05
1.00E+06
1.00E+07
Frequency (Hz)
Figure A: Simulation of calculated common mode and differential mode
attenuation. The curves plot the ratio of noise current in a 50Ω LISN sensing
port connected to the noise output side of the filter (the power input side, pins 1
and 3) to the noise current on the input side (the power output side, pins 4 and
6). Refer to Figures B and C.
Do not connect the outputs of multiple Mil-COTS filters in parallel.
Connecting filters in this manner may result in slightly unequal currents to
flow in the positive and return paths of each filter. These unequal currents
may cause the internal common-mode chokes to saturate and thus cause
degraded common-mode rejection performance.
LISN
Source
50 Ω
Imeas
Vin(+)
LISN
Vout(+)
EMI Filter
Inoise
Source
50 Ω
Vin(+)
EMI Filter
Imeas
LISN
Com Out
Vin(-)
Vout(-)
Figure B: Differential-Mode Current Attenuation, Imeas / Inoise
Product # MCOTS-F-48-P-QT
Phone 1-888-567-9596
Inoise
Com In
Com In
50 Ω
Vout(+)
Com Out
50 Ω
LISN
Vin(-)
Vout(-)
Figure C: Common-Mode Current Attenuation, Imeas / Inoise
Doc.# 005-0005332
Rev. F
10/20/16
Page 4
MCOTS-F-48-P-QT
Current: 20A
Figure 1: MIL-STD-461E Method CE101 Low Frequency Conducted Emissions.
Limit line (in red) is the ‘Submarine Applications DC Curve’.
Figure 2: MIL-STD-461E Method CE102 High Frequency Conducted Emissions.
Limit line (in red) is the ‘Basic Curve’.
Figure 3: MIL-STD-461E Method RE101 Low Frequency Radiated Emissions.
Limit line (in red) is the ‘Standard Curve’.
Figure 4: MIL-STD-461E Method RE102 High Frequency Radiated Emissions.
Limit line (in red) is the ‘Submarine Internal to Pressure Hull Curve’.
Product # MCOTS-F-48-P-QT
Phone 1-888-567-9596
Doc.# 005-0005332
Rev. F
10/20/16
Page 5
MCOTS-F-48-P-QT
Current: 20A
Encased Mechanical Diagram
1.536 [39,01]
1.030 [26,16]
SEATING PLANE HEIGHT
0.500±0.025
[12,7±0,63 ]
PIN EXTENSION
0.180
[4,57]
4
5
6
TOP VIEW
0.004 [0,10]
1.860 2.386
[47,24] [60,60]
2.000
[50,80]
0.08
[2,0]
3
1
0.215±0.020
[5,46±0,50 ]
THREADED INSERT
SEE NOTE 1
(4 PLCS)
2)
3)
4)
5)
6)
7)
8)
9)
M3 SCREWS USED TO BOLT UNIT'S BASEPLATE TO OTHER SURFACES
SUCH AS HEATSINK MUST NOT EXCEED 0.100" (2.54mm) DEPTH BELOW
THE SURFACE OF THE BASEPLATE.
APPLIED TORQUE PER SCREW SHOULD NOT EXCEED 6in-lb (0.7Nm).
BASEPLATE FLATNESS TOLERANCE IS 0.004" (.10mm) TIR FOR SURFACE.
PINS 1-3 & 5 ARE 0.040" (1.02mm) DIA. WITH 0.080"
(2.03mm) DIA. STANDOFF SHOULDERS
PINS 4 & 6 ARE 0.062" (1.57mm) DIA. WITH 0.100"
(2.54mm) DIA STANDOFF SHOULDERS.
ALL PINS: MATERIAL: COPPER ALLOY
FINISH: MATTE TIN OVER NICKEL PLATE
UNDIMENSIONED COMPONENTS ARE SHOWN FOR VISUAL
REFERENCE ONLY
WEIGHT 3.23oz. (91.6g)
ALL DIMENSIONS IN INCHES(mm)
TOLERANCES: X.XXIN +/-0.02 (X.Xmm +/-0.5mm)
X.XXXIN +/-0.010 (X.XXmm +/-0.25mm)
Product # MCOTS-F-48-P-QT
1
BOTTOMSIDE CLEARANCE
0.005
[0,13]
0.300 [7,62]
0.600 [15,24]
PIN DESIGNATIONS
NOTES
1)
2
Phone 1-888-567-9596
Pin Name
1
Vin (+)
2
COM IN
3
Vin (-)
4
Vout (-)
5 COM OUT
6
Vout (+)
Doc.# 005-0005332
Function
Positive input voltage
Input-side common-mode
Negative input voltage
Negative output voltage
Output-side common-mode
Positive output voltage
Rev. F
10/20/16
Page 6
MCOTS-F-48-P-QT
Current: 20A
1
2
4
REVISIONS
3
Flanged Encased Mechanical Diagram
A
REV
DESCRIPTION
DATE
APPROVED
B
UPDATED FLATNESS NOTE PER
ECO 12-15321
08/15/12
J.Tichy
C
REVISED DRAWING DIMENSIONS PER
ECO 13-16337
3/22/13
JAK
D
ADDED SLOT DIA. PER ECO 14-17632
1/21/14
JAK
E
UPDATED LAYOUT PER ECO 14-17962
05/14/14
DS
A
2.200 [55,88]
2.000 [50,80]
SEATING PLANE HEIGHT
0.500 0.025
[12,70 0,63]
1.536 [39,01]
PIN EXTENSION
0.180
[4,57]
SEE NOTE 6
6
5
4
B
B
TOP VIEW
0.010 [0,25]
1.300 2.066 2.386
[33,02] [52,48] [60,60]
2.000
[50,80]
0.36
[9,1]
2
3
1
1
C
C
0.70
[17,8]
D
FLANGE THICKNESS
0.125
[3,18]
.130 [3,30]
SEE NOTE 1
(6 PLCS)
1. APPLIED TORQUE PER M3 OR 4-40 SCREW 4in-lb RECOMMENDED (5in-lb LIMIT)
NOTES
2.
BASEPLATE FLATNESS TOLERANCE IS 0.010" (.25mm) TIR FOR SURFACE.
3. PINS 1-3, 5 ARE 0.040" (1.02mm) DIA. WITH 0.080" (2.03mm) DIA.
STANDOFFS.
4. PINS 4 AND 6 ARE 0.062" (1.57mm) DIA. WITH 0.100" (2.54mm) DIA STANDOFFS
5. ALL PINS: MATERIAL: COPPER ALLOY
FINISH: MATTE TIN OVER NICKEL PLATE
6. ALTERNATIVE PIN LENGTH MAYBE AVAILABLE. CHECK WITH FACTORY
7. WEIGHT: SEE PRODUCT DATASHEET
8. ALL DIMENSIONS IN INCHES(mm)
TOLERANCES: X.XXIN +/-0.02 (X.Xmm +/-0.5mm)
X.XXXIN +/-0.010 (X.XXmm +/-0.25mm)
1
2
4)
5)
6)
7)
8)
APPLIED TORQUE PER SCREW SHOULD NOT EXCEED 5in-lb
BASEPLATE FLATNESS TOLERANCE IS 0.01" (.2mm) TIR FOR SURFACE.
PINS 1-3 & 5 ARE 0.040" (1.02mm) DIA. WITH 0.080"
(2.03mm) DIA. STANDOFF SHOULDERS
PINS 4 & 6 ARE 0.062" (1.57mm) DIA. WITH 0.100"
(2.54mm) DIA STANDOFF SHOULDERS.
ALL PINS: MATERIAL: COPPER ALLOY
FINISH: MATTE TIN OVER NICKEL PLATE
UNDIMENSIONED COMPONENTS ARE SHOWN FOR VISUAL
REFERENCE ONLY
WEIGHT 3.49oz. (98.9g)
ALL DIMENSIONS IN INCHES(mm)
TOLERANCES: X.XXIN +/-0.02 (X.Xmm +/-0.5mm)
X.XXXIN +/-0.010 (X.XXmm +/-0.25mm)
Product # MCOTS-F-48-P-QT
0.300 [7,62]
0.600 [15,24]
TOLERANCES:
Unless otherwise specified:
All dimensions in inches
.X +/- .025
Third Angle Projection
.XX +/- .010
.XXX +/- .005
Angles +/- 1
THIS DRAWING IS THE PROPERTY OF SYNQOR LLC.
It is not to be reproduced or copied, in whole
or in part, or used for furnishing information
to others, or for any purpose detrimental to the
interests of SynQor. The information shown herein
may be protected by patents owned or controlled by SynQor.
155 Swanson Road
Boxborough, MA 01719-1316
FILTER ENCASED FLANGED QT
MECHANICAL OUTLINE DRAWING
SOURCE: PRO/E 020-0000169
SIZE
B
DATE
DWG. NO.
05/14/14
SCALE: 1.000
DRAWN: DS
3
D
REV
020-0000169
CHECK:
E
SHEET 1 of 1
4
PIN DESIGNATIONS
NOTES
1)
2)
3)
BOTTOMSIDE CLEARANCE
0.005 0.010
[0,13 0,25]
Phone 1-888-567-9596
Pin Name
1
Vin (+)
2
COM IN
3
Vin (-)
4
Vout (-)
5 COM OUT
6
Vout (+)
Doc.# 005-0005332
Function
Positive input voltage
Input-side common-mode
Negative input voltage
Negative output voltage
Output-side common-mode
Positive output voltage
Rev. F
10/20/16
Page 7
MCOTS-F-48-P-QT
Current: 20A
Mil-COTS Qualification
Test Name
Details
# Tested
(# Failed)
Consistent with
MIL-STD-883F Method
Life Testing
Visual, mechanical and electrical testing before, during and
after 1000 hour burn-in @ full load
15
(0)
Method 1005.8
Shock-Vibration
Visual, mechanical and electrical testing before, during and
after shock and vibration tests
5
(0)
MIL-STD-202,
Methods 201A & 213B
Humidity
+85 ˚C, 95% RH, 1000 hours, 2 minutes on / 6 hours off
8
(0)
Method 1004.7
Temperature
Cycling
500 cycles of -55 ˚C to +100 ˚C
(30 minute dwell at each temperature)
10
(0)
Method 1010.8, Condition A
Solderability
15 pins
15
(0)
Method 2003
DMT
-65 ˚C to +110 ˚C across full line and load specifications in
5 ˚C steps
7
(0)
Altitude
70,000 feet (21 km), see Note
2
(0)
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.
Mil-COTS Converter and Filter Screening
Screening
Process Description
S-Grade
M-Grade
Baseplate Operating Temperature
-55 ˚C to +100 ˚C
-55 ˚C to +100 ˚C
Storage Temperature
-65 ˚C to +135 ˚C
-65 ˚C to +135 ˚C
●
●
Pre-Cap Inspection
Temperature Cycling
IPC-A-610, Class III
MIL-STD-883F, Method 1010,
Condition B, 10 Cycles
Burn-In
100 ˚C Baseplate
12 Hours
96 Hours
100%
25 ˚C
-55 ˚C, +25 ˚C, +100 ˚C
MIL-STD-883F, Method 2009
●
●
Final Electrical Test
Final Visual Inspection
STANDARDS COMPLIANCE
Parameter
●
Notes & Conditions
STANDARDS COMPLIANCE
UL 60950-1
Basic Insulation
CAN/CSA C22.2 No. 60950-1
EN 60950-1
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or
download from the SynQor website.
Product # MCOTS-F-48-P-QT
Phone 1-888-567-9596
Doc.# 005-0005332
Rev. F
10/20/16
Page 8
MCOTS-F-48-P-QT
Current: 20A
Mil-COTS MIL-STD-810G Qualification Testing
MIL-STD-810G Test
Fungus
Method
508.6
Description
Table 508.6-I
500.5 - Procedure I
Storage: 70,000 ft / 2 hr duration
500.5 - Procedure II
Operating: 70,000 ft / 2 hr duration; Ambient Temperature
Rapid Decompression
500.5 - Procedure III
Storage: 8,000 ft to 40,000 ft
Acceleration
513.6 - Procedure II
Operating: 15 g
Salt Fog
509.5
Storage
501.5 - Procedure I
Storage: 135 °C / 3 hrs
501.5 - Procedure II
Operating: 100 °C / 3 hrs
502.5 - Procedure I
Storage: -65 °C / 4 hrs
502.5 - Procedure II
Operating: -55 °C / 3 hrs
Temperature Shock
503.5 - Procedure I - C
Storage: -65 °C to 135 °C; 12 cycles
Rain
506.5 - Procedure I
Wind Blown Rain
Immersion
512.5 - Procedure I
Non-Operating
Humidity
507.5 - Procedure II
Aggravated cycle @ 95% RH (Figure 507.5-7 aggravated temp - humidity cycle, 15 cycles)
Random Vibration
514.6 - Procedure I
10 - 2000 Hz, PSD level of 1.5 g2/Hz (54.6 grms), duration = 1 hr/axis
516.6 - Procedure I
20 g peak, 11 ms, Functional Shock (Operating no load) (saw tooth)
516.6 - Procedure VI
514.6 - Category 14
510.5 - Procedure I
Bench Handling Shock
Rotary wing aircraft - helicopter, 4 hrs/axis, 20 g (sine sweep from 10 - 500 Hz)
Blowing Dust
510.5 - Procedure II
Blowing Sand
Altitude
High Temperature
Low Temperature
Shock
Sinusoidal vibration
Sand and Dust
EMI
Military Standard 461 Compliance Matrix
This table shows the MIL-STD-461 requirements/limits that will be met* by the stand-alone setups indicated below:
MIL-STD-461D/E/F
Mil-Std-461
Requirement
Most Stringent Limit Listed
Conducted Emissions
CE101
CE102
Submarine
Basic Curve
Conducted Susceptibility
CS101
CS106
CS114
CS115
CS116
Curve #2
461F Only
Curve #5
Basic Waveform
Imax = 10A
RE101
Navy
Radiated Emissions
RE102†
RS101
RS103
Radiated Susceptibility
Submarine
Fixed Wing Internal, >25 meters Nose to Tail
Army
Aircraft External
* Susceptibility requirements/limits are considered to be met as long as transient deviations in the converter’s output voltage remain within ±10% of its initial
value.
† Met with metal screen shield covering the filter, converter, and resistive load.
‡ In almost every case the limit listed is the most stringent of the requirements. The one exception is CE03 - High Frequency Broadband Conducted
Emissions, Converter with Passive Filter. In this case the filter and converter passed the A1 limit. The filter and converter pass the CE03 - Narrowband
Conducted Emissions at the A5 limit level.
MCOTS
Product # MCOTS-F-48-P-QT
• MCOTS-F-28-P Filter
• MCOTS-28-05S Converter
• 120W Resistive load
• Metal Chassis Plane
• MCOTS-F-270-P Filter
• MCOTS-270-05-QT Converter
Phone 1-888-567-9596
Doc.# 005-0005332
Rev. F
10/20/16
Page 9
MCOTS-F-48-P-QT
Current: 20A
Ordering Information
Family
Product
MCOTS
F: Filter
Example MCOTS-F-48-P-QT-N-S
Input Voltage Filter Type
28: -40V to +40V
48: -80V to +80V
270: -500V to +500V
P: Passive
T: Transient
Package
QT: Quarter Brick
HT: Half Brick
Thermal Design Screening Level
N: Normal Threaded
F: Flanged
S: S-Grade
M: M-Grade
Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options.
Application Notes
A variety of application notes and technical white papers can be
downloaded in pdf format from our website.
Contact SynQor for further information and to order:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # MCOTS-F-48-P-QT
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
PATENTS
SynQor holds numerous U.S. patents, one or more of which apply to most of its power conversion
products. Any that apply to the product(s) listed in this document are identified by markings on
the product(s) or on internal components of the product(s) in accordance with U.S. patent laws.
SynQor’s patents include the following:
5,999,417
6,222,742
6,545,890
6,594,159
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
8,493,751
8,644,027
9,143,042
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty information
is listed on our website or is available upon request from SynQor.
Doc.# 005-0005332
Rev. F
10/20/16
Page 10
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