Wall FA12S5-300 Operation to no load Datasheet

FA Series
250-300 Watt
Single Output
Full Brick DC/DC Converter
Rev D
FEATURES
● 100% Burn In
● Synchronizable
● Output Trim ±10%
● 1500VDC Isolation
● Operation to No Load
● Very Low Output Ripple
● Output Current up to 60A
● Fast Transient Response
● Fixed Switching Frequency
● 250-300 Watts Output Power
● Remote Sense Compensation
● Remote ON/OFF (Active High/Low)
● Short Circuit and Over Temperature Protection
● 90% Efficient at Half Load, 88% Efficient at Full Load
● Optional Chassis Mount Version Available (See CMFA Series)
DESCRIPTION
The FA series is a high-density full brick converter that
incorporates the desired features required in today’s
demanding low voltage bus applications. Its unique dual
interleaved phase-shifted topology minimizes both input
and output noise. When performance, reliability, and low
cost are needed, the FA series delivers.
SPECIFICATIONS: FA Series
All specifications apply @ 25°C ambient unless otherwise noted
INPUT SPECIFICATIONS
PROTECTION SPECIFICATIONS
Input Voltage Range .................................................................. 10-36VDC
Current Limit ........................................................................................ 130%
UVLO Turn On at .....................................................................10VDC max
Short Circuit Protection........................................Continuous, self re-setting
UVLO Turn off at .....................................................................9.5VDC max
Over Temperature Protection ......................................110°C, self re-setting
Input Filter ................................1,000μF low ESR capacitor recommended
GENERAL SPECIFICATIONS
Input Surge Voltage (100ms) ...........................................................50VDC
Reflected Ripple Current (nominal Vin and full load) .........................20mA
Remote ON/OFF ................................................. See Technical Datasheet
Input Current under Remote Off ..........................................................1mA
Maximum Input Current (Low Line)....................................................... 35A
No Load Input Current ......................................................................... 0.1A
OUTPUT SPECIFICATIONS
Efficiency .................................................................................... 90% typical
Switching Frequency .................................................................700KHz typ.
Isolation Voltage (Input to Output)......................................... 1500VDC min.
Isolation Resistance ...................................................................... 1GΩ min.
Isolation Capacitance ........................................................................ 0.01μF
ENVIRONMENTAL SPECIFICATIONS
Operating Temperature (ambient) ........................... -40°C ~ +100°C (case)
Output Voltage ..............................................................................see table
Voltage Accuracy ................................................................................. ±1%
Output Adjustability ............................................................................ ±10%
Output Current ..............................................................................see table
Output Power ................................................................................see table
Line Regulation (LL to HL at FL)....................................................... ±0.2%
Load Regulation (NL to FL)............................................................... ±0.2%
Ripple/Noise (20 MHz BW) .................................................... 1% Vout max
Temperature Coefficient ................................................. ±0.02% / °C max.
Transient Response (50% load step).............................. 5% total deviation
Storage Temperature .......................................................... -55°C ~ +125°C
Humidity...................................................................fully potted construction
Cooling ..........................................................heatsink optional (see Note 4)
MTBF.................................................................................. 2,212,456 hours
PHYSICAL SPECIFICATIONS
Weight ................................................................................. 11.22oz (318g)
Dimensions.............................................................. 4.6 x 2.4 x 0.50 inches
Case Material ....................................................................... Aluminum alloy
Shielding......................................................................................... six-sided
Due to advances in technology, specifications subject to change without notice
06/29/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 1 of 4
FA Series
250-300 Watt
Single Output
Full Brick DC/DC Converter
Rev D
MODEL SELECTION TABLE
Model Number for
Threaded Inserts
Model Number for
Thru-Hole Inserts
Input Voltage Range
Output Voltage
Output Current
Output Power
FA12S43-250
FA12S43-250TH
43 VDC
5.814A
250W
FA12S48-250
FA12S48-250TH
48 VDC
5.208A
250W
FA12S5-300
FA12S5-300TH
5 VDC
60A
300W
FA12S12-300
FA12S12-300TH
FA12S15-300
FA12S15-300TH
FA12S20-300
FA12S20-300TH
12 VDC
12 VDC
25A
300W
(10 - 36 VDC)
15 VDC
20A
300W
20 VDC
15A
300W
FA12S24-300
FA12S24-300TH
24 VDC
12.5A
300W
FA12S26-300
FA12S26-300TH
26 VDC
11.538A
300W
FA12S28-300
FA12S28-300TH
28 VDC
10.714A
300W
NOTES
1. Pin to pin tolerance ± 0.01" [±0.3mm]. Pin diameter tolerance ±0.005" [±0.13mm].
2. Case material: 0.040" [1.02mm] thick, aluminum alloy 3003-0, Per: QQA 250/2.
3. Unit comes with either 3M x 0.5 threaded thru inserts or for 0.125 thru-hole add "TH" suffix to the model part
number. Ex: FA12S24-300TH.
4. For Heat sink add “HS” suffix to the model part number. Ex: FA12S24-300HS.
5. Active High Enable is standard; for Active Low Enable add “R” suffix to the model number. Ex: FA12S24-300R.
6. See CMFA Series for chassis mount version.
DERATING CURVE
FA12S24-300 MAX AMBIENT vs OUTPUT POWER
Airflow across unit in linear
feet per minute (LFM)
06/29/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 2 of 4
FA Series
250-300 Watt
Single Output
Full Brick DC/DC Converter
Rev D
MECHANICAL DRAWING
Unit: inches [mm]
HEATSINK SUPPLIED ATTACHED WITH
THERMAL INTERFACE MATERIAL.
HEATSINK HAS Ø.120 ±.005 Ø3.05±0.13 THRU HOLE 6X
.02 [0.4] 6X REF
COVER TO STANDOFF
.84±.04 [21.3±1.0]
HEATSINK
TO STANDOFFS ONLY
SEE NOTE 5
.000 [0.00]
.20 MIN [5.1 MIN]
SEE NOTE-1&3
PIN LENGTH FROM
STANDOFFS ONLY
.015 [0.38]
.02 [0.4] 6X REF
COVER TO STANDOFF
STANDARD
+0.8
.50+.03
-.00 12.7 -0.0
.20 MIN [5.1 MIN]
SEE NOTE-1&3
PIN LENGTH FROM
STANDOFFS ONLY
.30 [7.6]
.000 [0.00]
TO STANDOFFS ONLY
+0.5
.30+.02
-.03 7.6 -0.6
SEE NOTE-4
3.600 [91.44]
SERIAL NO:
1.800 [45.72]
.50 [12.7]
.35 [8.9]
.000 [0.00]
1
6
.400 [10.16]
2
7
.700 [17.78]
3
1.000 [25.40]
4
8
1.400 [35.56]
5
9
DATE CODE
2.100 [53.34]
MODEL NAME
DC/DC CONVERTER
R
XXXX
WALL INDUSTRIES
EXETER, NH 03833
DOT DENOTES
PIN-1
+0.5
2.40+.02
-.03 61.0 -0.8
LABEL
4.200 [106.68]
NONMETALLIC INSULATOR 2X
.20±.03 [5.1±0.8]
+0.5
4.60 +.02
-.03 117.0 -0.8
PIN DESIGNATION
1
+OUT
2
+SENSE
3
TRIM
4
-SENSE
5
-OUT
6
+IN
7
SD
8
SYNC
9
-IN
NOTES:
TO ORDER:
1. PIN TO PIN TOLERANCE ± .01 [±0.3],
PIN DIAMETER TOLERANCE: ±.005 [±0.13].
2. CASE MATERIAL: .040 [1.02] THICK, ALUMINUM ALLOY 3003-0,
PER: QQA 250/2.
3. UNLESS OTHERWISE SPECIFIED.
4. UNIT COMES WITH EITHER 3M x 0.5 THREADED
THRU INSERTS OR FOR Ø.125 THRU-HOLE ADD:
“TH” SUFFIX TO MODEL PART NUMBER.
EXAMPLE: FA12S24-300TH
5. FOR HEAT SINK ADD: “HS” SUFFIX TO MODEL
PART NUMBER. EXAMPLE: FA12S24-300HS.
6. OPTIONAL CHASSIS MOUNT VERSION
AVAILABLE (SEE CMFA SERIES).
06/29/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
PIN Ø
Ø.081 [2.06]
Ø.040 [1.02]
Ø.040 [1.02]
Ø.040 [1.02]
Ø.081 [2.06]
Ø.081 [2.06]
Ø.040 [1.02]
Ø.040 [1.02]
Ø.081 [2.06]
Page 3 of 4
FA Series
250-300 Watt
Single Output
Full Brick DC/DC Converter
Rev D
OPTIONAL CHASSIS MOUNT VERSION (SEE CMFA SERIES)
Unit: inches [mm]
8.00 [203.2]
7.000 [177.80]
3.500 [88.90]
.50 [12.7]
+INPUT
+OUTPUT
+S
SD
3.40 [86.4]
2.875 [73.03]
TRIM
SYNC
-S
-INPUT
-OUTPUT
.000 [0.00]
.26 [6.7]
DATE CODE
LABEL
SERIAL NO:
UNIT THRU HOLE Ø.125 [3.2] 6X REF
PCB THRU HOLE Ø.140 [3.6] 6X REF
Ø.143 [3.6] MOUNTING HOLES 6X
GROUNDED 6-PLACES
TERMINAL SCREW .136 (NO:6)-32UNC 9X
06/29/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
.91 [23.0]
.24 [6.0] REF
Ø.28 [7.1] 6X
.000 [0.00]
.13 [3.2] 6X REF
.000 [0.00]
Page 4 of 4
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