7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266163 -1 DESCRIPTION B 2266163 -5 MECHANICAL FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 B NON-CRIMP HEIGHT ADJUST 2266163 -7 B FINE CRIMP HEIGHT ADJUST A SMART APPLICATOR SERVO LATCH PLATE 2266163 -6 7- 2266163 -7 SERVO LATCH PLATE PNEUMATIC 4 4 PNEUMATIC FEED - NONE CRIMP TOOLING KIT 2119950-1 1338685-1 2161326-1 - 2119951-1 8- 2266163 -5 8- 2266163 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - - 5-18022-5 - 2119949-1 - 8- 2266163 -4 - 2161326-1 - 8- 2266163 -5 1338685-1 2119951-1 - 5-18022-5 - 2119949-1 - - 5-18022-5 - - - - - - - - 2119641-1 2119799-1 CRIMP WIRE INSUL SIZE - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - - - 6 - - - TYPE - F O 1.57 mm [.062] 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: MICRO TIMER 2 CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.20-3.80 [.125-.149 IN] C TERMINAL APPLICATION SPECIFICATION (A) 969005-3 (A) 969005-6 (A) 4-969005-1 WIRE SIZE 0.50mm2 0.35mm2 0.25mm2 0.20mm2 n (A) 114-18081 (B) 114-18082 TERMINALS APPLIED TE TERMINAL (A) 969005-2 TE CRIMP SPECIFICATION C1__DWG_PN_1_1 (A) 4-1241730-1 C1__DWG_PN_1_2 (B) 969028-2 (B) 969028-3 C1__DWG_PN_1_3 C1__DWG_PN_1_4 2.60mm MAX [.102 IN MAX] - - - - (B) 969028-5 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL 13 964971-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 TERMINAL APPLICATION SPECIFICATION TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_2_5 1.12+/-0.03 [.044+/-.001] 1.05+/-0.03 [.041+/-.001] 1.00+/-0.03 [.039+/-.001] 0.98+/-0.03 [.039+/-.001] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 6.1 W1__FA_SETTING_1 6.8 B RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 7.4 7.6 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 11 A 12 - (A) 2141902-8 (A) 2141902-3 TE SEAL 13 964971-1 TE SEAL C1__DWG_PN_3_0 6 1.08+/-0.03 [.043+/-.001] 9 CRIMP HEIGHT REFERENCE SETTING 6.5 W1__DWG_CRIMP_HT_1 INSULATION RANGE - - W1__FA_SETTING_1 - 964971-1 - 1394133-1 6 963530-1 -4 -4 -5 -6 14 7 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 15. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATIING UNIT. - 7 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 6 - 1 1 1 1 1 1 -77 -7 1 1 1 1 1 -6 1 1 1 1 1 1 -5 1 1 1 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 1803259-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-7 2079764-1 2119083-1 -1 PART NO 1 1 1 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 1803259-1 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-7 1 2079764 1 2119083 260 252 250 249 248 247 246 245 244 243 242 ITEM NO 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 REF 1 1 1 2 1 1 1 1 1 2 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 P LTR DESCRIPTION DATE DWN APVD A RELEASED 18DEC2013 RK GB B ECR-16-016831 28NOV2016 TB TE 2 - - - 1 mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 455888-3 1-18028-2 2119944-1 455888-5 1-2079383-0 1633782-2 2119956-1 2119791-9 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-3 2079383-5 2161328-1 1320908-3 2119959-2 455888-3 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333202-4 5-240641-4 2119781-1 238011-8 1-1633965-0 455888-4 1-456403-3 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - 2 1 1 1 1 2 1 1 - 1 2 1 1 - 1 1 1 1 REF REF 2 - 1 1 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. SEAL PN 2266163 2266163 2266163 2266163 - - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT - 14 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. - 963530-1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - 1394133-1 W1__FA_SETTING_4 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - 13 W1__FA_SETTING_3 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 (B) 2141884-5 0.35mm2 - - W1__FA_SETTING_2 13 1 (A) 2141902-2 WIRE SIZE 9 - - - (B) 2141884-2 (B) 2-2141884-2 C1__DWG_PN_2_4 2.60mm MAX [.102 IN MAX] - 13 TE TERMINAL (B) 2141884-3 963530-1 INSULATION DIAMETER RANGE (B) 114-18082 TERMINALS APPLIED C1__DWG_PN_3_1 CRIMP HEIGHT REFERENCE SETTING (A) 114-18081 n - TE CRIMP SPECIFICATION MICRO TIMER 2 CONTACT 3.20-3.80 [.125-.149 IN] TE SEAL C1__DWG_PN_3_0 TE TERMINAL WIRE STRIP LENGTH 13 1394133-1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL NAME: 13 TE TERMINAL (A) 1241730-2 C1__DWG_PN_1_0 INSULATION DIAMETER RANGE TERMINAL DATA: 66 2063440-1 - APPLICATOR DATA REVISIONS PART NUMBERS REQUIRED PNEUMATIC FEED MECHANICAL FINE CRIMP HEIGHT ADJUST B CONVERT TO 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 2266163 -2 LOC SET UP GAUGE ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 02DEC2013 CHK 02DEC2013 APVD 02DEC2013 Y.YIN G.BAILEY U.GUO - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 455888-3 1 1-18028-2 1 2119944-1 1 455888-5 2 1-2079383-0 1 1633782-2 1 2119956-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 1-1752356-3 2 2079383-5 1 2161328 1 1320908-3 1 2119959-2 1 455888-3 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333202-4 1 5-240641-4 1 2119781-1 1 238011-8 1 1-1633965-0 1 455888-4 1 1-456403-3 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 137 136 135 133 120 119 117 82 79 78 71 70 69 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 2 2168400-6 TE Connectivity APPLICATION SPEC - 1 7-18023-7 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, BHSC, RoHS (M3 X 6) FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2266163 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 59 56 39 247 246 63 A 44 245 2 7 238 35 7 1 120 70 137 52 240 51 4 SHEAR DEPRESSOR DETAIL 2 6 1.9 REF 0.5 34 REF 69 2 3 C 1 4 TERMINAL SUPPORT LOCATION 28 5 41 174 181 135 2 198 175 44 182 6 164 A 180 66 2 11 67 57 SERVO FEEDER NOT INCLUDED 19.0 0.5 180 REF 10 30 117 REF 14 A 24 REF 245 REF 213 33 B 2 2 176 2 133 14 177 56 SERVO LATCH PLATE 57 REF 82 1 172 2 8 136 C 1.1 REF 8 242 59 2 243 166 50 D 2 244 53 163 - REF 5 7 252 249 - 62 260 PNEUMATIC APVD 37 38 250 DWN - 40 239 DATE B HOLDDOWN SET-UP 78 9 29 13 1 11 11 30mm STROKE 30mm STROKE 46 32 34 54 8 1 60 54 10 1 119 262 REF 8.3 248 48 30 REF 29 REF 241 CAM POSITIONS 47 ITEM 30 LOCATED AT FRONT HOLES 12 79 30mm STROKE 1 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 02DEC2013 CHK 02DEC2013 APVD 02DEC2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 A Ocean Side Feed Applicator - DRAWING NO 2266163 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266163 -1 DESCRIPTION B 2- 2266163 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART CONVERT TO PNEUMATIC FEED MECHANICAL SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR 2- 2266163 -5 B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266163 -7 B FINE CRIMP HEIGHT ADJUST NONE 7- 2266163 -7 A CRIMP TOOLING KIT MECHANICAL FEED PNEUMATIC FEED 4 - - CRIMP WIRE INSUL SIZE 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 8- 2266163 -5 8- 2266163 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2266163 -5 - 2119949-1 8- 2266163 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - - 5-18022-5 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - - - 6 - - - - TYPE - 7 - TE TERMINAL MICRO TIMER 2 CONTACT TERMINAL NAME: WIRE STRIP LENGTH n 3.45-3.46 mm [.136-.136 IN] C TERMINAL APPLICATION SPECIFICATION (A) 969005-2 (A) 969005-3 (A) 969005-6 (A) 4-969005-1 WIRE SIZE 0.50mm2 0.35mm2 0.25mm2 0.20mm2 1 B (A) 114-18081 (B) 114-18082 TERMINALS APPLIED TE TERMINAL 2 TE CRIMP SPECIFICATION (A) 1241730-2 (A) 4-1241730-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (B) 969028-2 C1__DWG_PN_1_3 (B) 969028-3 (B) 969028-5 C1__DWG_PN_1_4 2.60mm MAX [.102 IN MAX] - - - - W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 12 3.20-3.80 [.125-.149 IN] TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL 12 964971-1 1394133-1 963530-1 C1__DWG_PN_3_0 TE SEAL C1__DWG_PN_3_3 9 10 A 11 - 1.12+/-0.03 [.044+/-.001] 1.05+/-0.03 [.041+/-.001] 1.00+/-0.03 [.039+/-.001] 0.98+/-0.03 [.039+/-.001] CRIMP HEIGHT REFERENCE SETTING (A) 2141902-2 (B) 2141884-5 (A) 2141902-8 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 6.1 6.8 7.4 7.6 WIRE SIZE 9 W1__FA_SETTING_1 - 12 - - - - - - (A) 2141902-3 TE SEAL 12 964971-1 - TE SEAL C1__DWG_PN_3_0 - 1394133-1 - 963530-1 - W1__DWG_WGAUGE_1 1.08+/-0.03 [.043+/-.001] 9 CRIMP HEIGHT REFERENCE SETTING 6.5 W1__DWG_CRIMP_HT_1 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - W1__FA_SETTING_1 6 - W1__FA_SETTING_4 12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. SEAL PN - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - INSULATION RANGE - 964971-1 2266163 -4 2266163 -4 2266163 -5 - 1394133-1 - 963530-1 13 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 14. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATIING UNIT. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 13 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - W1__FA_SETTING_3 GREASE BEARING SURFACES LIGHTLY APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 0.35mm2 CRIMP HEIGHT mm [INCH] - W1__FA_SETTING_2 RECOMMENDED SPARE PARTS 6 - 1 1 1 1 1 1 - 1 1 1 1 1 1 2 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 1803259-1 1-22279-3 2119082-7 2079764-1 2119083-1 7-18023-7 2168400-6 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, FLANGED SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 DESCRIPTION 1 2119782 1 2119640-1 1 1803259-1 1 1-22279-3_SIMP 1 2119082-7 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 251 250 249 246 244 243 242 241 240 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 1 1 - 1 1 1 - 1 1 ITEM NO P - - - LTR DESCRIPTION DATE SEE SHEET 1 - - 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 455888-3 1-18028-2 2119944-1 455888-5 1-2079383-0 1633782-2 2119956-1 2119791-9 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-3 2079383-5 2161328-1 1320908-3 2119959-2 455888-3 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333202-4 5-240641-4 2119781-1 238011-8 1-1633965-0 455888-4 1-456403-3 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 - 1 2 1 1 - 1 2 1 1 REF 1 - 1 1 - - - 1 1 - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - DWN 02DEC2013 CHK 02DEC2013 APVD 02DEC2013 Y.YIN G.BAILEY U.GUO - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 455888-3 1 1-18028-2 1 2119944-1 1 455888-5 2 1-2079383-0 1 1633782-2 1 2119956-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-3 2 2079383-5 1 2161328 1 1320908-3 1 2119959-2 1 455888-3 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333202-4 1 5-240641-4 1 2119781-1 1 238011-8 1 1-1633965-0 1 455888-4 1 1-456403-3 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 120 119 117 82 79 78 71 70 69 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2063440-1 TE Connectivity APPLICATION SPEC - 1 2119580-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, BHSC, RoHS (M3 X 6) FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 - 7 C1__DWG_PN_2_5 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 8 (B) 2141884-2 (B) 2-2141884-2 C1__DWG_PN_2_4 - 12 TE TERMINAL (B) 2141884-3 C1__DWG_PN_3_2 2.60mm MAX [.102 IN MAX] (B) 114-18082 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_3_1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 7 (A) 114-18081 INSULATION DIAMETER RANGE n - TE CRIMP SPECIFICATION MICRO TIMER 2 CONTACT WIRE STRIP LENGTH 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 TE TERMINAL TERMINALS APPLIED CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL NAME: 12 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE TERMINAL DATA: 66 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F O 1.57 mm [.062] REVISIONS DIST - - APPLICATOR DATA LOC 1 Ocean Side Feed Applicator - DRAWING NO 2266163 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE - - - 40 145 38 239 246 39 59 7 56 140 152 2 D 2 1.1 REF 2 57 2 8 249 53 238 A 163 166 242 SHEAR DEPRESSOR DETAIL REF 0.5 34 82 1 136 1 120 137 70 52 56 1.9 7 177 172 6 8 59 C 2 63 50 REF 13 243 250 REF 5 244 7 139 PNEUMATIC 51 2 SERVO LATCH PLATE 2 REF TERMINAL SUPPORT LOCATION 69 2 3 176 C 1 4 28 174 5 41 181 240 133 4 135 2 175 182 198 164 6 180 A 66 2 11 SERVO FEEDER NOT INCLUDED 13 245 REF 19.0 0.5 180 REF 10 B HOLDDOWN SET-UP 78 9 29 1 12 79 ITEM 30 LOCATED AT FRONT HOLES 241 CAM POSITIONS 30 13 1 11 REF REF 29 11 30mm STROKE 30mm STROKE 142 REF 213 A 30 117 REF 57 44 67 33 24 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE 151 119 141 32 34 143 8 1 144 143 10 1 8.3 48 262 REF 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 02DEC2013 CHK 02DEC2013 APVD 02DEC2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 A Ocean Side Feed Applicator - DRAWING NO 2266163 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B