7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER B 2150363 -7 B FINE CRIMP HEIGHT ADJUST CRIMP TOOLING KIT TE TERMINAL TE CRIMP SPECIFICATION RING TERMINAL WIRE STRIP LENGTH n 5.50-6.50 mm [.217-.256 IN] C A (A)114-5106 - TE TERMINAL (A) 173635-1 WIRE SIZE 16 AWG 18 AWG 20 AWG 22 AWG B (A) 173636-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 n 5.44-5.69 mm [.214-.224 IN] TERMINAL APPLICATION SPECIFICATION - - RING TERMINAL - (B) 114-2084 - C1__DWG_PN_2_0 TE TERMINAL 1.91+/-0.05 [.075+/-.002] 1.80+/-0.05 [.071+/-.002] 1.75+/-0.05 [.069+/-.002] RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY TE TERMINAL (B) 61588-1 (B) 61436-1 C1__DWG_PN_4_0 C1__DWG_PN_2_1 2.06+/-0.05 [.081+/-.002] 1 TE TERMINAL C1__DWG_PN_3_0 CRIMP HEIGHT REFERENCE SETTING 7.1 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 8.7 W1__DWG_CRIMP_HT_2 - 7 8 9 10 A 11 16 AWG W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 20 AWG W1__FA_SETTING_3 10.5 12 W1__DWG_WGAUGE_3 22 AWG W1__FA_SETTING_4 2150363 2150363 2150363 2150363 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - - - - - 2168400-7 - - (QUANTITY 2) - - 2063440-1 - - - - - - - - 6 - C1__DWG_PN_2_0 TE TERMINAL (B) 61436-4 (B) 61556-1 W1__DWG_WGAUGE_4 2.11+/-0.05 [.083+/-.002] 1.96+/-0.05 [.077+/-.002] 1.85+/-0.05 [.073+/-.002] 1.80+/-0.05 [.071+/-.002] TE TERMINAL C1__DWG_PN_3_0 CRIMP HEIGHT REFERENCE SETTING W1__FA_SETTING_1 W1__FA_SETTING_2 9.2 W1__DWG_CRIMP_HT_3 W1__FA_SETTING_3 9.8 W1__DWG_CRIMP_HT_4 W1__FA_SETTING_4 RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 6 -4 -4 -5 -6 & 242. & 242. & 252. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 13.TERMINAL LUBRICANT IS RECOMMENDED. 9 8.1 W1__DWG_CRIMP_HT_2 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT C1__DWG_PN_4_0 6.5 W1__DWG_CRIMP_HT_1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. AMP 4805 REV 31MAR2000 2119641-1 - - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- THE ITEM ITEM FEED 2119653-1 - (QUANTITY 2) - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - 2168400-7 2.54-3.56 mm [.100-.140 IN] 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - - - - 2119653-1 - INSULATION DIAMETER RANGE CRIMP HEIGHT mm [INCH] 18 AWG W1__FA_SETTING_2 9.8 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 WIRE SIZE 9 TE TERMINAL (B) 61436-2 (B) 61436-3 C1__DWG_PN_1_0 LOC A 1 REVISIONS DIST 66 P LTR 2063440-1 TE CRIMP SPECIFICATION WIRE STRIP LENGTH 2.54-3.56 mm [.100-.140 IN] - TE TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - - - - - - - TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_1 - - - - TERMINAL DATA: TERMINALS APPLIED C1__DWG_PN_1_0 - - - - - 5-18022-5 2119792-2 - - NONE 2063961-1 2119950-1 - 8- 2150363 -4 2119641-1 F F APPLICATOR INSTRUCTIONS 408-10390 TERMINAL APPLICATION SPECIFICATION SET UP GAUGE 2119599-2 TYPE 4.57 mm [.180] TERMINAL NAME: SERVO LATCH PLATE 12 8- 2150363 -5 - 2119949-1 PNEUMATIC FEED 5-18022-5 1901697-1 2161326-1 MECHANICAL FEED 8- 2150363 -4 2063961-1 2119951-1 SMART APPLICATOR 8- 2150363 -5 - 2119949-1 SERVO LATCH PLATE - 1901697-1 2161326-1 MECHANICAL FEED 4 2119792-2 2119951-1 SMART APPLICATOR PNEUMATIC 4 2119950-1 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST 2.54 mm [.100] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE B 7- 2150363 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150363 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 2150363 -5 WIRE INSUL DESCRIPTION B 2150363 -2 CRIMP 4 20 REVISION 2150363 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 6 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 -1 1 1 1 1 1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-9 2079764-1 2119083-1 PART NO APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 260 252 250 249 248 247 246 245 244 243 242 ITEM NO 1 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - 2 2 2 2 2 - - 1 1 - - - REF REF - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - - 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 4 4 4 4 4 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - - - - 1 - 1 1 1 1 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 8 8 8 8 8 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 3 1 1 1 4 2 2 2 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 4 of 4) 1 -77 -7 -6 -5 -2 -1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - GH TE A RELEASED 16SEP2013 GH TE B ECR-14-003047 28FEB2014 XZ TE 21AUG2013 APVD 21AUG2013 TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 240 239 238 230 213 183 179 177 176 175 174 172 166 164 163 137 135 133 84 82 73 71 70 67 66 65 63 62 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 22 20 19 18 17 13 11 10 9 8 7 6 5 4 3 2 1 SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE SCR, BHSC, RoHS (M3 X 6) TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF LOCATER BLOCK,TERMINAL PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF, HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM CHK T.ELBIN APVD 20AUG2013 20AUG2013 T.ELBIN DWN ORIGINAL DWN HOFFNER DATE 1 2168400-7 2119580-1 2063440-1 1-2079383-0 2119740-2 1901697-1 3-1976053-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 2119955-2 455888-4 2119791-5 2119956-2 2-18032-2 2119740-1 2168078-1 2-1901681-3 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-4 1-2168083-0 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1976055-0 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 2-22281-3 1752373-4 2-1901696-1 2-1901695-1 1-2079383-1 1752360-1 240833-7 690496-6 1333218-6 2217206-1 1-240641-4 238009-1 4-1633962-1 455888-1 2-456407-5 2 DESCRIPTION Ocean End Feed Applicator - DRAWING NO 2150363 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 6 245 REF 6 D 50 19.97 [ 0.786 ] REF 243 HOLDDOWN SET-UP 6 2 DWN APVD - - FEED TYPE 38 MECHANICAL 247 260 7 SEE SHEET 1 62 39 7 DATE - 37 40 44 DESCRIPTION 246 252 245 35 44 D 2 2 1 2 56 A 7 2 239 59 244 166 242 5 8 58 177 63 82 1 PNEUMATIC 1 2 C 73 3 C 238 1 2 2 4 41 2 176 70 175 2 54 174 230 52 250 A 137 55 163 179 65 172 10 6 249 A 50 164 20 2 51 57 67 213 33 84 19 SERVO LATCH PLATE 18 B B 66 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 33 27 8 1 46 60 31 13 1 9 1 11 17 53 33 25 22 24 248 48 135 4 133 183 240 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20AUG2013 CHK 21AUG2013 APVD 21AUG2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150363 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER B FINE CRIMP HEIGHT ADJUST 2- 2150363 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT TE TERMINAL WIRE STRIP LENGTH n 5.50-6.50 mm [.217-.256 IN] (A)114-5106 - (A) 173635-1 WIRE SIZE 16 AWG 18 AWG 20 AWG 22 AWG B (A) 173636-1 C1__DWG_PN_1_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 - - 2119653-2 - 2119653-2 2119641-2 - - - - 2.54-3.56 mm [.100-.140 IN] - - - - RING TERMINAL n 5.44-5.69 mm [.214-.224 IN] TERMINAL APPLICATION SPECIFICATION (B) 114-2084 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL TE TERMINAL (B) 61588-1 (B) 61436-1 C1__DWG_PN_4_0 - C1__DWG_PN_2_1 CRIMP HEIGHT REFERENCE SETTING 2.06+/-0.05 [.081+/-.002] 1.91+/-0.05 [.075+/-.002] 1.80+/-0.05 [.071+/-.002] 1.75+/-0.05 [.069+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 7.1 8.7 9.8 10.5 WIRE SIZE 9 W1__FA_SETTING_1 16 AWG 18 AWG W1__FA_SETTING_2 20 AWG W1__FA_SETTING_3 22 AWG W1__FA_SETTING_4 TE TERMINAL (B) 61436-2 (B) 61436-3 C1__DWG_PN_1_0 C1__DWG_PN_2_0 - 2168400-7 2168400-7 - - (QUANTITY 2) - (QUANTITY 2) - - 2063440-1 - - INSULATION DIAMETER RANGE 2.54-3.56 mm [.100-.140 IN] - - - - TE TERMINAL (B) 61436-4 (B) 61556-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 2.11+/-0.05 [.083+/-.002] 1.96+/-0.05 [.077+/-.002] 1.85+/-0.05 [.073+/-.002] 1.80+/-0.05 [.071+/-.002] TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_4_0 6 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 9 6.5 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 8.1 W1__DWG_CRIMP_HT_2 W1__FA_SETTING_2 9.2 W1__DWG_CRIMP_HT_3 W1__FA_SETTING_3 9.8 W1__DWG_CRIMP_HT_4 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150363 -4 2150363 -4 2150363 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 A 1 6 & 242. & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 12.TERMINAL LUBRICANT IS RECOMMENDED. AMP 4805 REV 31MAR2000 A REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 TE CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - 2119641-2 TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 - - - TE TERMINAL TERMINAL NAME: TERMINALS APPLIED TE TERMINAL 5-18022-5 2119792-2 - - 8- 2150363 -4 2063961-1 2119950-1 - 8- 2150363 -5 - 2119949-1 PNEUMATIC FEED 5-18022-5 1901697-1 2161326-1 MECHANICAL FEED 8- 2150363 -4 2063961-1 2119951-1 SMART APPLICATOR 8- 2150363 -5 - 2119949-1 SERVO LATCH PLATE - 1901697-1 2161326-1 MECHANICAL FEED - 2119792-2 2119951-1 SMART APPLICATOR TERMINAL DATA: TE CRIMP SPECIFICATION RING TERMINAL TERMINAL APPLICATION SPECIFICATION 2119950-1 SERVO LATCH PLATE 4 LOC 1 - TYPE 4.57 mm [.180] TERMINAL NAME: SET UP GAUGE 2119599-2 F F 2.54 mm [.100] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2150363 -5 APPLICATOR INSTRUCTIONS 408-10390 C FINE CRIMP HEIGHT ADJUST A CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 7- 2150363 -7 WIRE INSUL DESCRIPTION B 2- 2150363 -2 CRIMP 4 20 REVISION 2- 2150363 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 6 - 1 1 1 1 1 - 1 1 1 1 1 2 - 1 1 1 1 1 1 1 - 1 1 1 1 1 1 -77 -27 -25 -22 -21 1 1 1 1 1 1 1 2 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 2168400-7 2119580-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY DESCRIPTION 251 250 249 246 244 243 242 240 239 ITEM NO 1 1 1 1 1 2 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 3 1 1 4 2 2 2 2 1 1 1 3 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2063440-1 1-2079383-0 2119740-2 2079383-9 1901697-1 3-1976053-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 2119955-2 455888-4 2119791-5 2119956-2 2-18032-2 2119740-1 2168078-1 2-1901681-3 2119793-1 992763-5 5-18022-5 2063961-1 2168400-4 1-2168083-0 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1976055-0 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-2 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 2-22281-3 1752373-4 2-1901696-1 2-1901695-1 1752360-1 240833-7 690496-6 1333218-6 2217206-1 1-240641-4 238009-1 4-1633962-1 455888-1 2-456407-5 1 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - - - 1 - 2 2 2 2 - - 1 - - 4 4 4 4 - - REF - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - 1 - 1 1 1 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 8 8 8 8 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20AUG2013 CHK 21AUG2013 APVD 21AUG2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 238 230 213 186 183 179 177 176 175 174 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 84 82 73 71 70 67 66 65 63 62 59 58 57 56 55 54 53 52 51 50 49 48 41 40 39 38 33 31 29 27 25 24 22 20 19 18 13 11 10 9 8 7 6 5 4 3 2 1 AIR FEED MODULE SCR, BHSC, RoHS (M3 X 6) TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF LOCATER BLOCK,TERMINAL PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF, HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150363 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 6 141 REF 62 FEED TYPE 38 D MECHANICAL 39 7 7 246 139 140 19.97 [ 0.786 ] 50 145 153 2 2 1 56 7 2 243 6 HOLDDOWN SET-UP 2 166 242 8 C 177 PNEUMATIC 82 1 2 C 238 73 3 239 58 5 63 1 A 59 244 REF D 2 1 2 4 41 2 249 176 175 174 137 55 163 179 65 172 20 10 164 A 54 230 52 6 2 70 250 2 A 50 51 57 67 33 84 213 SERVO LATCH PLATE 19 18 B B 66 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 29 152 SERVO FEEDER NOT INCLUDED A 33 27 8 1 141 144 31 13 1 9 1 11 186 53 33 25 22 24 133 135 4 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20AUG2013 CHK 21AUG2013 APVD 21AUG2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150363 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B