Panasonic HG2-AC48V-F Typical application Datasheet

HG
Discontinued as of August 31, 2012
20 AMP POWER RELAY
HG RELAYS
TYPICAL APPLICATIONS
Product to be discontinued.
FEATURES
1. High-capacity and long life
The electrical life of this high capacity is
20A 100,000 operations (250 V AC). It
can be used for 1.5kW (3-phase 200 V)
motor control.
2. High breakdown voltage
Both between contacts, and between
contacts and coil, high breakdown
voltage is 2,000 V for 1 minute.
3. Easy mounting and wiring
The terminal arrangement is apparent at
a glance and wiring is easy. Moreover,
#250 series tab terminals can be used.
4. Socket and terminal sockets
available
Lineup includes DIN terminal sockets that
enable the use of DIN rails. The pole
numbers of the terminal sockets are
interchangeable and different terminal
sockets can be used in combination.
5. UL/CSA approved
HP relays enjoy wide use in various
applications, particularly in automation
controls and remote controls.
Applications include:
1. Industrial machinery
For controlling positioning, pressure, and
temperature in molding equipment,
boilers, pumps, charging pressure
equipment, measuring and evaluation
equipment, textile machines, etc.
2. Machine tools
Control of positioning and directional
change in turning machines, lathes,
borers, etc.
3. Food processing packing machines
Automatic control of packing equipment
for milk and seafood, bottling, canning,
and packaging
4. Office equipment
Control of copiers, time recorders, etc.
5. Coin operate machines
Control of food, cigarette, and other
vending machines
6. Measuring devices and equipment
For repeating installation of control
signals and in power amplifiers
7. Generators, transformers and
power receiving equipment
Functional parts in protective equipment,
functional assistance in automatic
adjustment equipment, telemeters and
other remote monitoring equipment
8. Control of conveyance equipment
Control panels for elevators, escalators,
and other conveyance equipment, control
of all kinds industrial transport equipment
such as conveyors.
9. Amusement equipment
Control of equipment in amusement
parks, etc., control of bowling alley
equipment, control of fountains in public
parks
About Cd-free contacts
We have introduced Cadmium free type
products to reduce Environmental
Hazardous Substances. (The suffix “F”
should be added to the part number.)
Please replace parts containing
Cadmium with Cadmium-free products
and evaluate them with your actual
application before use because the life of
a relay depends on the contact material
and load.
ORDERING INFORMATION
HG
F
Contact arrangement
2: 2 Form C
3: 3 Form C
4: 4 Form C
Coil voltage
AC 24, 48, 100, (115), 200, (220), (240) V
DC 12, 24, 48, 100, (110), 200 V
Contact material
F: AgSnO2 type
The voltage values in parentheses are for order-made products for export.
Note: UL/CSA approved type is standard.
ds_61C08_en_hg: 011111D
1
HG
Discontinued as of August 31, 2012
TYPES
2 Form C
Part No.
HG2-AC24V-F
HG2-AC48V-F
HG2-AC100V-F
HG2-AC115V-F
HG2-AC200V-F
HG2-AC220V-F
HG2-AC240V-F
HG2-DC12V-F
HG2-DC24V-F
HG2-DC48V-F
HG2-DC100V-F
HG2-DC110V-F
HG2-DC200V-F
Coil voltage
24V AC
48V AC
100V AC
115V AC
200V AC
220V AC
240V AC
12V DC
24V DC
48V DC
100V DC
110V DC
200V DC
3 Form C
Part No.
HG3-AC24V-F
HG3-AC48V-F
HG3-AC100V-F
HG3-AC115V-F
HG3-AC200V-F
HG3-AC220V-F
HG3-AC240V-F
HG3-DC12V-F
HG3-DC24V-F
HG3-DC48V-F
HG3-DC100V-F
HG3-DC110V-F
HG3-DC200V-F
4 Form C
Part No.
HG4-AC24V-F
HG4-AC48V-F
HG4-AC100V-F
HG4-AC115V-F
HG4-AC200V-F
HG4-AC220V-F
HG4-AC240V-F
HG4-DC12V-F
HG4-DC24V-F
HG4-DC48V-F
HG4-DC100V-F
HG4-DC110V-F
HG4-DC200V-F
Standard packing (2 Form C): Carton: 20 pcs.; Case: 100 pcs.
Standard packing (3 Form C, 4 Form C): Carton: 10 pcs.; Case: 50 pcs.
Note: Terminal sockets and sockets are not included. Please order these separately.
RATING
1. Coil data
1) AC coils
Contact
arrangement
2 Form C
3 Form C
4 Form C
2
Nominal coil
voltage
24V AC
48V AC
100V AC
115V AC
200V AC
220V AC
240V AC
24V AC
48V AC
100V AC
115V AC
200V AC
220V AC
240V AC
24V AC
48V AC
100V AC
115V AC
200V AC
220V AC
240V AC
Pick-up voltage
(at 20C 68F)
Drop-out voltage
(at 20C 68F)
80%V or less of
nominal voltage
(Initial)
30%V or more of
nominal voltage
(Initial)
80%V or less of
nominal voltage
(Initial)
30%V or more of
nominal voltage
(Initial)
80%V or less of
nominal voltage
(Initial)
30%V or more of
nominal voltage
(Initial)
Nominal operating
current
[20%] (at 20C 68F)
50Hz
60Hz
167mA
150mA
86mA
75mA
42mA
36mA
36mA
31.3mA
21mA
18mA
19mA
16.4mA
18mA
15mA
250mA
216mA
125mA
108mA
61mA
52mA
52.4mA
45.2mA
30mA
26mA
27.3mA
23.6mA
25mA
21.6mA
367mA
316mA
184mA
158mA
88mA
76mA
76.8mA
66.1mA
44mA
38mA
39mA
34mA
36.6mA
31.6mA
Coil inductance
50Hz
0.441H
1.717H
7.457H
9.868H
30.39H
35.99H
42.06H
0.299H
1.195H
5.174H
6.844H
20.71H
25.00H
29.97H
0.204H
0.817H
3.540H
4.685H
14.16H
17.48H
20.48H
60Hz
0.416H
1.660H
7.216H
9.531H
29.00H
34.82H
41.68H
0.290H
1.163H
5.039H
6.648H
20.14H
24.27H
29.06H
0.199H
0.795H
3.444H
4.557H
13.79H
16.89H
19.87H
Nominal operating
power
Max. allowable
voltage
(at 40C 104F)
50Hz
60Hz
4.2VA
3.6VA
110%V of
nominal voltage
6.0VA
5.2VA
110%V of
nominal voltage
8.8VA
7.6VA
110%V of
nominal voltage
ds_61C08_en_hg: 011111D
HG
Discontinued as of August 31, 2012
2) DC coils
Contact
arrangement
2 Form C
3 Form C
4 Form C
Nominal coil
voltage
12V DC
24V DC
48V DC
100V DC
110V DC
200V DC
12V DC
24V DC
48V DC
100V DC
110V DC
200V DC
12V DC
24V DC
48V DC
100V DC
110V DC
200V DC
Pick-up voltage
(at 20C 68F)
Drop-out voltage
(at 20C 68F)
80%V or less of
nominal voltage
(Initial)
10%V or more of
nominal voltage
(Initial)
80%V or less of
nominal voltage
(Initial)
10%V or more of
nominal voltage
(Initial)
80%V or less of
nominal voltage
(Initial)
10%V or more of
nominal voltage
(Initial)
Nominal operating
current
[10%] (at 20C 68F)
119.6mA
57.6mA
30.3mA
14.4mA
14.4mA
7.2mA
134mA
66mA
33.1mA
16.5mA
16.5mA
8.4mA
168mA
81.2mA
45.7mA
20.3mA
20.3mA
12.9mA
Coil resistance
[10%] (at 20C 68F)
Nominal operating
power
100
416
1,585
6,950
7,650
27,800
89.5
364
1,450
6,060
6,670
23,800
71.4
296
1,050
4,930
5,420
15,500
1.4W
1.4W
1.5W
1.4W
1.6W
1.4W
1.6W
1.6W
1.6W
1.7W
1.8W
1.7W
2.0W
1.9W
2.2W
2.0W
2.2W
2.6W
Max. allowable
voltage
(at 40C 104F)
110%V of
nominal voltage
110%V of
nominal voltage
110%V of
nominal voltage
Notes: 1. The rated current area is15% (60Hz) [AC coils],. 10% (20C) [DC coils]
2. The coil resistance for DC operation is the value measured when the coil temperature is 20C 68F. Compensate 0.4% for every 1C change in temperature.
3. The relay operates in a range of 80% to 110% V of the voltage rating, but ideally, in consideration of temporary voltage fluctuations, it should be operated at the
rated voltage. In particular, for AC operation, if the impressed voltage drops to 80% V or more below the rated voltage, humming will occur and a large current will
flow leading possibly to coil burnout.
4. As a general rule, only a pure DC voltage should be used for the coil drive.
However, a DC power supply that contains ripples has characteristics that differ from pure DC.
Therefore, please verify characteristics (operate voltage, release voltage, humming) using the actual circuit that will be used.
2. Specifications
Characteristics
Contact
Rating
Item
Initial contact resistance, max
Contact material
Nominal switching capacity
Min. switching capacity (Reference value)*1
Insulation resistance (Initial)
Electrical
characteristics
Breakdown voltage
(Initial)
Between open contacts
Between contact sets
Between contact and coil
Operate time*2
Release time*2
Mechanical
characteristics
Shock resistance
Vibration resistance
Expected life
Mechanical
Functional
Destructive
Functional
Destructive
AC coil
DC coil
Electrical
Conditions
Conditions for operation, transport and storage*3
Max. Operating speed
Unit weight
Specifications
Max. 15 m (By voltage drop 6 V DC 1A)
AgSnO2 type
20A 250V AC (resistive load)
100mA 5V DC
Min. 100M (at 500V DC)
Measurement at same location as “Initial breakdown voltage” section.
2,000 Vrms for 1min (Detection current: 10mA.)
2,000 Vrms for 1min (Detection current: 10mA.)
2,000 Vrms for 1min (Detection current: 10mA.)
Max. 30ms (2 Form C), Max.40ms (3 Form C, 4 Form C)
(Nominal voltage applied to the coil, excluding contact bounce time.)
Max. 30ms (2 Form C), Max.40ms (3 Form C, 4 Form C)
(Nominal voltage applied to the coil, excluding contact bounce time.) (without diode)
Min. 98 m/s2 (Except for contact operating direction)
(Half-wave pulse of sine wave: 11 ms; detection time: 10s.)
Min. 980 m/s2 (Half-wave pulse of sine wave: 6 ms.)
10 to 55 Hz at double amplitude of 1 mm (Detection time: 10s.)
10 to 55 Hz at double amplitude of 2 mm
Min. 107 (at 180 cpm)
Min. 106 (at 180 cpm)
20A 250V AC resistive load (cos=1), Min. 105
Ambient temperature: –50C to +40C –58F to +104F
Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature)
20 cpm (at max. rating)
2 Form C: approx. 130g 4.59oz, 3 Form C: approx. 185g 6.53oz, 4 Form C: approx. 240g 8.47oz
Notes:
*1This value can change due to the switching frequency, environmental conditions and desired reliability level, therefore it is recommended to check this with the actual load.
*2 For the AC coil types, the operate/release time will differ depending on the phase.
*3 The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Refer to “6. Usage, Storage and Transport
Conditions“ in AMBIENT ENVIRONMENT section in Relay Technical Information.
ds_61C08_en_hg: 011111D
3
HG
Discontinued as of August 31, 2012
REFERENCE DATA
1. Switching capacity range
AC resistive
load
Contact current, A
20
10
AC inductive
load (cosϕ=0.4)
DC resistive
load
1 DC inductive
load (L/R=7ms)
0.1
10
100
500
1,000
Contact voltage, V
DIMENSIONS(mm inch)
CAD Data
Data from our Web site.
Download CAD
2 Form C
External dimensions
CAD Data
7
.276
8.4
.331
Schematic (Bottom view)
2.5 dia. 9 deep hole for
3 dia. tapping screw
.098 dia. .354 deep hole for
.118 dia. tapping screw
7
16
20.5 .630
.807
15
.591
34
1.339
2
8
6
5
1
3
4
2.5 dia. 8 deep hole for
3 dia. tapping screw
.098 dia. .315 deep hole for
.118 dia. tapping screw
36
1.417
56
2.205
4
.157
8.5
.335
Compatible with tab terminal
#250 series receptacle.
7
.276
10.5
.413
7.5
.295
7.26
.286
3 Form C
17
.669
General tolerance: 0.5 .020
External dimensions
CAD Data
7
.276
8.4
.331
8.4
.331
Schematic (Bottom view)
2.5 dia. 9 deep hole for
3 dia. tapping screw
.098 dia. .354 deep hole for
.118 dia. tapping screw
16
20.5 .630
.807
17
.669
50
1.969
10
11
9
8
2
3
6
7
1
4
5
2.5 dia. 8 deep hole for
3 dia. tapping screw
.098 dia. .315 deep hole for
.118 dia. tapping screw
36
1.417
56
2.205
4
.157
8.5
.335
Compatible with tab terminal
#250 series receptacle.
7
.276
10.5
.413
7.5
.295
7.26
.286
4
17
17
.669 .669
General tolerance: 0.5 .020
ds_61C08_en_hg: 011111D
HG
Discontinued as of August 31, 2012
4 Form C
External dimensions
CAD Data
7
.276
8.4
.331
8.4
.331
Schematic (Bottom view)
2.5 dia. 9 deep hole for
3 dia. tapping screw
.098 dia. .354 deep hole for
.118 dia. tapping screw
16
20.5 .630
.807
34
1.339
68
2.677
1
10
9
8
7
15 11
14 12
65
2
3
4
2.5 dia. 8 deep hole for
3 dia. tapping screw
.098 dia. .315 deep hole for
.118 dia. tapping screw
36
1.417
56
2.205
4
.157
8.5
.335
Compatible with tab terminal
#250 series receptacle.
7
.276
10.5
.413
7.5
.295
7.26
.286
17
17
17
.669 .669 .669
General tolerance: 0.5 .020
For Cautions for Use, see Relay Technical Information.
ds_61C08_en_hg: 011111D
5
HGDiscontinued as of August 31, 2012
Discontinued as of August 31, 2012
ACCESSORIES
(Sockets and
Terminal sockets)
HG RELAY
ACCESSORIES
Socket
Terminal socket for DIN rail assembly
Products to be discontinued.
TYPES
1. For DIN rail terminal sockets, sockets and general terminal sockets hold-down clip included.
2. The terminal socket installation rail can be used also for the square plug-in terminal socket of the timer and the terminal
socket of the HP relay.
Type
Socket
DIN rail terminal socket
No. of poles
2-pole
3-pole
4-pole
2-pole
3-pole
Item
HG2-socket
HG3-socket
HG4-socket
HG2-DIN terminal socket
HG3-DIN terminal socket
Part No.
HG2-SS
HG3-SS
HG4-SS
HG2-SFD
HG3-SFD
Packing quantity
Carton
10 pcs.
5 pcs.
5 pcs.
10 pcs.
5 pcs.
Case
50 pcs.
25 pcs.
25 pcs.
50 pcs.
25 pcs.
Note: For a 4-pole relay with DIN rail terminal socket, use two 2-pole types side by side.
Socket and terminal socket conform to UL, CSA as standard.
6
ds_61C08_en_hg: 011111D
HG
Discontinued as of August 31, 2012
DIMENSIONS (Unit: mm inch)
1. Socket (with hold-down clip)
HG2-Socket (HG2-SS)
External dimensions
22
4.2±0.3 .866
.165±.012
6±0.3
6.2±0.3 .236±.012
.244±.012
Mounting hole diagram
17±0.1
.669±.004
59±1
40.5
1.594 2.323±.039
48
1.890
48±0.5
1.890±.020
37.5±0.5
1.476±.020
36.5
1.437
6±0.3
.236±.012
14.5
.571
Approx.
23.5
.925
Compatible with tab terminal
#250 series receptacle.
17±0.1
.669±.004
22
.866
34
1.339
With a relay mounted
31.5±0.5
1.240±.020
2-4.2 dia. hole
(or 2-M4 screw hole)
2-.165 dia. hole
(or 2-M.157 screw hole)
Note: Hold-down clip is
packaged with the
socket.
30.5
1.201
General tolerance: 0.6 .024
HG3-Socket (HG3-SS)
External dimensions
28
4.2±0.3 1.102
.165±.012
6.2±0.3
6±0.3
.244±.012 .236±.012
40.5
59
1.594
2.323
48
1.890
28
1.102
34
1.339
51±1
2.008±.039
Mounting hole diagram
17
.669
With a relay mounted
48±0.5
1.890±.020
48±0.5
1.890±.020
37.5±0.5
1.476±.020
36.5
1.437
6±0.3
.236±.012
14.5
.571
Approx.
23.5
.925
Compatible with tab terminal
#250 series receptacle.
2-4.2 dia. hole
(or 2-M4 screw hole)
2-.165 dia. hole
(or 2-M.157 screw hole)
Note: Hold-down clip is
packaged with the
socket.
47
1.850
General tolerance: 0.6 .024
HG4-Socket (HG4-SS)
External dimensions
45
4.2±0.3 1.772
.165±.012
6
6.2±0.3
.244±.012 .236
59
40.5
2.323
1.594
48
1.890
17±0.1
.669±.004
45
1.772
51
2.008
68±1
2.677±.039
Mounting hole diagram
17
.669
With a relay mounted
65.5±0.5
2.579±.020
36.5
1.437
48±0.5
1.890±.020
37.5±0.5
1.476±.020
6
.236
14.5
.571
Approx.
23.5
.925
Compatible with tab terminal
#250 series receptacle.
2-4.2 dia. hole
(or 2-M4 screw hole)
2-.165 dia. hole
(or 2-M.157 screw hole)
Note: Hold-down clip is
packaged with the
socket.
64.5±1
2.539±.039
General tolerance: 0.6 .024
ds_61C08_en_hg: 011111D
7
HG
Discontinued as of August 31, 2012
2. Terminal socket for DIN rail assembly (with hold-down clip and installation screw)
HG2-Terminal socket for DIN rail assembly (HG2-SFD)
With a relay mounted
Note: Hold-down clip is packaged with the terminal socket.
External dimensions
21±0.6
.827±.024
Schematic
2
* Installation screw block
(installation screw, hexagonal nut,
spring washer)
10±0.6
.394±.024
Hold-down clip
26±0.6
1.024±.024
17±0.2
.669±.008
4.5±0.3
.177±.012
6±0.3
.236±.012
8
3
6
M4 screw
M.157
69±1 0.56±0.15
2.717±.039 .022±.006
10.44±0.2
.411±.008
58±1
2.283±.039 7.56±0.2
.298±.008
80±1
3.150±.039
1
4
80
3.150
69±0.2
2.717±.008
5
2
34
1.339 .079
7.26±0.2
.286±.008
34.5±0.6
1.358±.024
36±0.6
1.417±.024
HG2 relay
Mounting hole diagram
26±0.2 10±0.2 26±0.2
1.024±.008 .394±.008 1.024±.008
7
9±0.3
.354±.012
2-M4 screw hole
(or 4.2±0.1 dia. hole)
2-M.157 screw hole
(or .165±.004 dia. hole)
Panel hole dimensions
for side-by-side installation
34
1.339
Tolerance: 0.1 .004
34±0.6
1.339±.024
*For direct mounting, use the included installation screw
block.
HG3-Terminal socket for DIN rail assembly (HG3-SFD)
With a relay mounted
Note: Hold-down clip is packaged with the terminal socket.
External dimensions
21±0.6
.827±.024
10±0.6
.394±.024
Hold-down clip
Schematic
43±0.6
1.693±.024
17±0.2 17±0.2
.669±.008 .669±.008
4.5±0.3
.177±.012
6±0.3
.236±.012
8
HG2 relay
3
11
4
6
9
M4 screw
M.157
5
7
69±0.5
2.717±.020
8
51
2.008
7.26±0.2
.286±.008
34.5±0.6
1.358±.024
36±0.6
1.417±.024
1
Mounting hole diagram
10±0.2
43±0.2 .394±.008 43±0.2
1.693±.008
1.693±.008
80
3.150
69±1
0.56±0.15
2.717±.039 .022±.006
10.44±0.2
.411±.008
58±1
2.283±.039 7.56±0.2
.298±.008
80±1
3.150±.039
10
12
2
* Installation screw block
(installation screw, hexagonal nut,
spring washer)
9±0.3
.354±.012
51±0.6
2.008±.024
2
51
2-M4 screw hole
.079 2.008
(or 4.2±0.1 dia. hole)
Panel hole dimensions
for side-by-side installation 2-M.157 screw hole
(or .165±.004 dia. hole)
Tolerance: 0.1 .004
*For direct mounting, use the included installation screw
block.
ds_61C08_en_hg: 011111D
HG
Discontinued as of August 31, 2012
With 4-pole HG relays, use two HG2-Terminal sockets
for DIN rail assembly side by side.
With a relay mounted
Schematic for terminal socket and relay
12
2
7
2 1
7 10
15 1
8
8
9
11
HG4
3
3
6
3
12
4
8
6
5
4
6
14
5
7
4
5
Note: The plain numbers
denote the terminal
socket terminal
number. The white
numbers in black
circles denote the
relay terminal
number.
Note: Hold-down clip is packaged with the terminal socket.
(TOP VIEW)
OTHER WAYS TO MOUNT RELAYS
With direct mounting by cover tapping
(Tab terminal connection)
Compatible with #250 series
Mounting hole diagram
2-3.5 dia. hole
2-.138 dia.
HG2
A
(Dimension A) HG2: 15mm .591inch
HG3: 17mm .669inch
HG4: 34mm 1.339inch
3 dia. tapping screw
.118 dia.
TERMINAL SOCKET (SOCKET) COMBINATION
Because the pole numbers of the terminal sockets (sockets) are interchangeable,
different terminal sockets (sockets) can be used in combination.
HG2
HG2
HG4
HG2
HG2 main unit + HG2 main unit + HG2 main unit Æ HG3 terminal socket + HG3 terminal socket
HG4 main unit Æ HG2 terminal socket + HG2 terminal socket
HG3
HG3
HG3 main unit + HG3 main unit Æ HG2 terminal socket + HG2 terminal socket + HG2 terminal socket
NOTES
1. Hold-down clip
Please use the hold-down clip whenever
HG relays will be used in applications
where strong vibrating or shock force
occurs.
2. Mounting direction
There is no restriction on the mounting
direction. However, if the mounted relay
will be susceptible to strong vibrations or
shocks, to avoid influence on switching
operations, mount so that the direction of
vibration and shock are not in line with
the direction of contact switching. (In
direction of contact switching operation,
resistance to external shock is more than
98 m/s2). Moreover, if the mounted relay
is likely to be susceptible to strong
vibrations or shocks, be sure to fit the
hold-down clip.
3. Environment
Avoid use in adverse conditions, such as
where there is exposure to harmful gas,
or where ambient temperatures are high
(more than 40C).
4. Do not insert or remove relays into
or out of live circuits.
5. To prevent damage or distortion,
when tightening fixing screws, the
optimum torque range should be 1.176
to 1.37 N·m (12 to 14 kgf·cm).
For Cautions for Use, see Relay Technical Information.
ds_61C08_en_hg: 011111D
9
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