MTU MTU12V1600DS550 Diesel power module Datasheet

DIESEL POWER MODULE
MTU 12V1600 DS550
Voltages:
550 kWe /60 Hz /Prime - 208V, 480V
550 kWe /60 Hz /Prime - 600V
650 kVA /50 Hz /Prime - 400V
SYSTEM RATINGS
60 Hz
Voltage (L-L)
Phase
PF
Hz
kW
kVA
Amps
skVA@30%
Voltage Dip
Generator Model
Temp Rise
Connection
50 Hz *
208V
3
0.8
60
550
688
1908
480V
3
0.8
60
550
688
827
600V
3
0.8
60
550
668
662
1500
573RSL4035
105 °C/40 °C
12 LEAD LOW WYE
2120
573RSL4035
105 °C/40 °C
12 LEAD HI WYE
2380
573RSS4276
105 °C/40 °C
4 LEAD WYE
Voltage (L-L)
Phase
PF
Hz
kW
kVA
Amps
skVA@30%
Voltage Dip
Generator Model
Temp Rise
Connection
400V
3
0.8
50
520
650
938
1600
573RSL4035
105 °C/40 °C
12 LEAD HI WYE
* Prime 50 Hz technical data is for a Fuel-Optimized Prime unit.
CERTIFICATIONS AND STANDARDS
//
Emissions
– EPA Tier 2 Certified (60 Hz)
– Fuel Optimized (50 Hz)
//
Generator set is designed and manufactured
in facilities certified to standards ISO 9001:2008 and
ISO 14001:2004
//
Performance Assurance Certification (PAC)
- Generator Set Tested to ISO 8528-5 for Transient Response
- Verified product design, quality and performance integrity
- All engine systems are prototype and factory tested
//
Power Rating
- Accepts Rated Load in One Step Per NFPA 110
- Permissible average power output during 24 hours of
operation is approved up to 75%.
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/ // / MTU 12V1600 DS550 (550 kWe) - Prime - Power Module
STANDARD FEATURES*
MTU Onsite Energy is a single source supplier
Global Product Support
2 Year Standard Warranty
12V 1600 Diesel Engine
- 21.0 Liter Displacement
- Common Rail Fuel Injection
- 4-Cycle
// Engine-generator resilient mounted
// Complete Range of Accessories
//
//
//
//
Generator
- Brushless, Rotating Field Generator
- 2/3 Pitch Windings
- PMG (Permanent Magnet Generator) supply to regulator
- 300% Short Circuit Capability
- Link board (208V, 480V and 400V units only)
- Voltage Adjust Toggle Switch
// Digital Control Panel
- UL Recognized, CSA Certified, NFPA 110
- Complete System Metering
- LCD Display
// Cooling System
- Integral Set-Mounted
- Engine Driven Fan
//
STANDARD EQUIPMENT*
//
Engine
Air Cleaners
Oil Pump
Oil Drain Extension & S/O Valve
Full Flow Oil Filters
Closed Crankcase Ventilation
Jacket Water Pump
Thermostats
Blower Fan & Fan Drive
Radiator - Unit Mounted
Electric Starting Motor - 24V
Governor – Electronic Isochronous
Base - Formed Steel
SAE Flywheel & Bell Housing
Charging Alternator - 24V
Battery Box & Cables
Flexible Fuel Connectors
Flexible Exhaust Connection
EPA Certified Engine (60 Hz)
Fuel Optimized (50 Hz)
//
Generator
NEMA MG1, IEEE and ANSI standards compliance for temperature rise
and motor starting
Sustained short circuit current of up to 300% of the rated current for
up to 10 seconds
Self-Ventilated and Drip-Proof
Superior Voltage Waveform
Digital, Solid State, Volts-per-Hertz Regulator
No Load to Full Load Regulation
Brushless Alternator with Brushless Pilot Exciter
4 Pole, Rotating Field
105 °C Maximum Prime Temperature Rise
1 Bearing, Sealed
Flexible Coupling
Full Amortisseur Windings
125% Rotor Balancing
3-Phase Voltage Sensing
±0.25% Voltage Regulation
100% of Rated Load - One Step
5% Maximum Total Harmonic Distortion
//
Digital Control Panel(s)
Digital Metering
Engine Parameters
Generator Protection Functions
Engine Protection
CANBus ECU Communications
Windows®-Based Software
Multilingual Capability
Programmable Input and Output Contacts
UL Recognized, CSA Certified, CE Approved
Event Recording
IP 54 Front Panel Rating with Integrated Gasket
NFPA110 Compatible
* Represents standard product only. Consult Factory/MTU Onsite Energy Distributor for additional configurations.
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/ // / MTU 12V1600 DS550 (550 kWe) - Prime - Power Module
APPLICATION DATA
//
Engine
//
Manufacturer
MTU
Model 50 Hz
12V 1600 G20F
Model 60 Hz
12V 1600 G20S
Type
4-Cycle
Arrangement
12-V
Displacement: L (Cu In)
21 (1,281)
Bore: cm (in)
12.2 (4.72)
Stroke: cm (in)
15 (5.91)
Compression Ratio
17.5:1
Rated RPM: 60 Hz
1,800
Rated RPM: 50 Hz
1,500
Engine Governor
Electronic Isochronous (ADEC)
Max Power: 110% 60 Hz: kWm (bhp)
668 (896)
50 Hz: kWm (bhp)
634 (850)
Max Power: Prime 60 Hz: kWm (bhp)
608 (815)
50 Hz: kWm (bhp)
576 (772)
Speed Regulation
±0.25%
Air Cleaner
Dry
60 Hz
140 (37)
106 (28)
75.32 (19.9)
50Hz
129.8 (34.3)
99.92 (26.4)
69.64 (18.4)
60 Hz
Ambient Capacity of Radiator: °C (°F)
50 (122)
Max. Restriction of Cooling Air, Intake,
and Discharge Side of Rad.: kPa (in. H20)
0.2 (0.8)
Water Pump Capacity: L/min (gpm)
517 (136.5)
Heat Rejection to Coolant: kW (BTUM)
242 (13,762)
Heat Rejection to After Cooler: kW (BTUM) 150 (8,530)
Heat Radiated to Ambient: kW (BTUM)
59.7 (3,395)
Fan Power: kW (hp)
23.1 (31)
50Hz
50 (122)
At 100% of Power Rating: L/hr (gal/hr)
At 75% of Power Rating: L/hr (gal/hr)
At 50% of Power Rating: L/hr (gal/hr)
//
//
//
73 (19.3)
65 (17.2)
154 (40.7)
3,785 (1,000)
Electrical
Electric Volts DC
Cold Cranking Amps Under -17.8 °C (0 °F)
0.2 (0.8)
433 (115)
236 (13,421)
104 (5,914)
59.4 (3,378)
25.4 (34)
Air Requirements
24
1,050
Aspirating: *(m3/min) SCFM
Air Flow Required for Rad.
Cooled Unit: *(m3/min) SCFM
Remote Cooled Applications;
Air Flow Required for Dissipation
of Radiated Gen-set Heat for a
Max of 25 °F Rise: *(m3/min) SCFM
60 Hz
53 (1,865)
50Hz
48 (1,695)
726 (25,638)
612 (21,613)
217 (7,657)
216 (7,618)
* Air density = 1.184 kg/m3 (0.0739 lbm/ft3)
//
//
Cooling - Radiator System
Liquid Capacity (Lubrication)
Total Oil System: L (gal)
Engine Jacket Water Capacity: L (gal)
System Coolant Capacity: L (gal)
Fuel Capacity: L (gal)
//
Fuel Consumption
Exhaust System
Fuel System
Fuel Supply Connection Size
Fuel Return Connection Size
Maximum Fuel Lift: m (ft)
Recommended Fuel
Total Fuel Flow: 60 Hz L/hr (gal/hr)
50 Hz L/hr (gal/hr)
Quick Disconnect
Quick Disconnect
5 (16)
Diesel #2
402 (106.2)
341.8 (90.3)
Gas Temp. (Stack): °C (°F)
Gas Volume at Stack
Temp: m3/min (CFM)
Maximum Allowable
Back Pressure: kPa (in. H20)
60 Hz
414 (777)
50Hz
483 (901)
126 (4,450)
126 (4,450)
15 (60.2)
15 (60.2)
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/ // / MTU 12V1600 DS550 (550 kWe) - Prime - Power Module
WEIGHTS AND DIMENSIONS
Drawing above for illustration purposes only, based on standard open power 480 volt generator set. Lengths may vary with other voltages. Do not use for installation design. See website
for unit specific template drawings.
System
Power Module
Dimensions (L x W x H)
6,058 x 2,439 x 2,896 mm (238.5 x 96 x 114 in)
Weight (wet/no fuel)
16,783 kg (37,000 lb)
SOUND DATA
Unit Type
Power Module dB(A)
60 Hz Full Load
76.6
50 Hz Full Load
73.5
Sound data is provided at 7 m (23 ft). Generator set tested in accordance with ISO 8528-10 and with infinite exhaust.
EMISSIONS DATA
NOx + NMHC
5.36
CO
0.3
RATING DEFINITIONS AND CONDITIONS
PM
0.03
All units are in g/hp-hr and shown at 100% load
(not comparable to EPA weighted cycle values).
Emission levels of the engine may vary with ambient
temperature, barometric pressure, humidity, fuel type and
quality, installation parameters, measuring instrumentation, etc.
The data was obtained in compliance with US EPA regulations.
The weighted cycle value (not shown) from each engine is
guaranteed to be within the US EPA Standards.
C/F = Consult Factory/MTU Onsite Energy Distributor
N/A = Not Available
MTU Onsite Energy
A Rolls-Royce Power Systems Brand
www.mtuonsiteenergy.com
Prime power ratings apply to installations where utility power
is unavailable or unreliable. At varying load, the number of
generator set operating hours is unlimited. A 10% overload
capacity is available for one hour in twelve. Ratings are in
accordance with ISO 8528-1, ISO 3046-1, BS 5514, and
AS 2789. Average load factor: ≤ 75%.
// Deration Factor:
Altitude: Consult your local MTU Onsite Energy Power
Generation Distributor for altitude derations.
Temperature: Consult your local MTU Onsite Energy Power
Generation Distributor for temperature derations.
//
© MTU Onsite Energy. Subject to alteration due to technological advances. OE 23 573 (77 3E) 2014-08
Weights and dimensions are based on containerized units and are estimates only. Consult the factory for accurate weights and dimensions for your specific generator set.
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