7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION DESCRIPTION APPLICATOR STYLE CONVERSION CHART FEED TYPE CONVERT TO - - A FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 2151603 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - 2151603 -6 A NON-CRIMP HEIGHT ADJUST 2151603 -7 A FINE CRIMP HEIGHT ADJUST 7- 2151603 -7 A CRIMP TOOLING KIT 4 4 SERVO LATCH PLATE 12 NONE - PNEUMATIC FEED - - - 2161326-1 2119950-1 - - - - - - - 1338685-1 - - - - - - - 8- 2151603 -5 1901094-3 - - - - 8- 2151603 -4 5-18022-5 - - - - 2119641-1 - - - - 2168400-6 2119799-1 - - - - - 2063440-2 - - - - - - - - - - TYPE - F O 3.30 mm [.130] 5.59 mm [.220] APPLICATOR INSTRUCTIONS 408-10389 - - - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 5.46-6.22 mm [.215-.245 IN] C TERMINAL APPLICATION SPECIFICATION TE TERMINAL 281828-2 n 114-2153 - TERMINALS APPLIED - INSULATION DIAMETER RANGE - - 3.60-4.30 mm [.142-.169 IN] - - - - - - - 10 TE TERMINAL C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION POSITIVE LOCK TERMINAL NAME: C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - TE TERMINAL - 6 C1__DWG_PN_4_0 - C1__DWG_PN_1_1 - WIRE SIZE 4.00mm2 3.00mm2 2.50mm2 B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.36+/-0.05 [.093+/-.002] 2.13+/-0.05 [.084+/-.002] 2.03+/-0.05 [.080+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 - 9 - 5.6 - W1__FA_SETTING_1 8.6 - W1__FA_SETTING_2 9.7 - W1__FA_SETTING_3 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - 2151603 -4 2151603 -5 2151603 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - & 252. 1 - 1 1 - 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF CUT TO LENGTH AT ASSEMBLY. 1 1 1 - 1 1 - - - 1 - - - - - - - 1 - - 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 - 1 2 - 2 - - - 1 - 1 1 - 1 - 1 - 1 REF 1 LTR DESCRIPTION DATE DWN APVD 1 DEVELOPMENT 30APR2015 JH UG A RELEASED 25MAY2015 JH TE ECR-15-012076 13AUG2015 JH TE DIMENSIONS: ATLANTIC VERSION mm & 4 of 4) MATERIAL - 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2063440-2 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-3 2119085-1 2119092-1 1-1752356-3 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333209-3 240641-5 2119757-8 238011-2 4-1803018-8 455888-2 1-456410-2 -2 PART NO 1 1 1 1 1 1 1 1 1 1 1 2 1 REF REF REF - - - - - - - - - - REF REF - 1 - 1 REF REF 1 1 1 1 1 1 1 - 2 - 2 1 2 - 3 1 - 1 3 1 - 1 - - - - 4 - 4 2 4 2 1 2 1 1 1 1 1 1 1 - 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -6 -5 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 1 - -77 -7 3.44 . P - 6 WIRE INSUL 66 (QUANTITY 2) - SIZE A - - CRIMP REVISIONS DIST A1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED 2151603 -2 SMART APPLICATOR LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 1 1 1 1 2 1 3 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 DWN 30APR2015 CHK 30APR2015 APVD 30APR2015 J.HOU L.ZHANG U.GUO WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2063440-2 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 2 2168083-8 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-3 1 2119085 1 2119092-1 1 1-1752356-3 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333209-3 1 240641-5 .. 1 ITEM_6 1 2119757-8 1 238011-2 1 4-1803018-8 1 455888-2 1 1-456410-2 260 252 250 249 248 247 246 245 244 243 242 241 240 238 213 198 172 166 164 163 137 136 135 133 117 82 71 67 66 63 62 60 59 56 54 53 52 51 50 49 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 8-21084-0_GATD TE Connectivity APPLICATION SPEC - 1 2119957-2 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .130 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151603 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 6 6 DATE DWN APVD - - - 37 62 40 D 247 38 FEED TYPE 246 39 PNEUMATIC 250 2 260 44 7 252 245 35 244 7 249 13 53 63 A 238 2 2 2 2 243 166 8 242 2 6 50 163 8 7 59 82 1 136 2 3 51 56 4 1 4 11 164 41 2 67 213 33 A 24 117 REF 5 66 A B 28 135 198 SERVO FEEDER NOT INCLUDED C TERMINAL SUPPORT LOCATION SERVO LATCH PLATE 133 REF 0.5 1 52 172 240 3.2 34 REF 137 C D 19 10 30 B 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITION 30mm STROKE 13 30 REF 29 REF 1 11 11 46 32 34 54 8 1 60 54 10 20 1 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 30APR2015 CHK 30APR2015 APVD 30APR2015 J.HOU L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151603 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151603 -2 DESCRIPTION A 2- 2151603 -5 FINE CRIMP HEIGHT ADJUST A 7- 2151603 -7 FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2- 2151603 -7 D 6 CRIMP TOOLING KIT CONVERT TO PNEUMATIC SERVO LATCH PLATE NONE - 4 CRIMP WIRE INSUL SIZE - - - - - 5.59 mm [.220] APPLICATOR INSTRUCTIONS 408-10389 SERVO LATCH PLATE 2119951-1 - 8- 2151603 -5 1901094-3 - SMART APPLICATOR 2161326-1 - 8- 2151603 -4 - - - - - - - - - - 2168400-6 - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-2 - - - - - - - - - - - - - - 1 - - 5.46-6.22 mm [.215-.245 IN] C TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED TE TERMINAL 281828-2 114-2153 - - - TE TERMINAL C1__DWG_PN_3_0 4.00mm2 3.00mm2 2.50mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.36+/-0.05 [.093+/-.002] 2.13+/-0.05 [.084+/-.002] 2.03+/-0.05 [.080+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.6 8.6 9.7 2 4 6 - 7 8 9 10 A 11 12 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 1 - 1 - - - 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 3 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - DWN 30APR2015 CHK 30APR2015 APVD 30APR2015 J.HOU L.ZHANG U.GUO WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2063440-2 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 2 2168083-8 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-3 1 1-1752356-3 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333209-3 1 240641-5 .. 1 ITEM_6 1 2119757-8 1 238011-2 1 4-1803018-8 1 455888-2 1 1-456410-2 251 250 249 246 244 243 242 241 240 238 213 198 172 166 164 163 152 151 145 144 143 141 140 139 137 136 135 133 117 82 71 67 66 63 62 59 56 53 52 51 50 49 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119640-1 TE Connectivity APPLICATION SPEC - 1 2119782 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .130 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 1 - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. CUT TO LENGTH AT ASSEMBLY. 1 1 - 1 1 1 - 1 1 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. - 1 - 1 1 - - 1 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 2 1 - 1 - 2 - & 152. - - - 1 3 - - 1 1 3 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 1 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. - 2 - 1 1 1 - 2151603 -4 2151603 -5 1 1 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- REF 1 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 1 - - GREASE BEARING SURFACES LIGHTLY REF - - RECOMMENDED SPARE PARTS - - - 1 - - - B 1 - - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 4 1 - W1__FA_SETTING_1 1 4 - 6 1 1 - 9 - 1 - CRIMP HEIGHT REFERENCE SETTING 1 - - CRIMP HEIGHT mm [INCH] - 1 - WIRE SIZE LTR 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2063440-2 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2079383-7 2119645-1 2119957-1 1-2119644-3 1-1752356-3 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333209-3 240641-5 2119757-8 238011-2 4-1803018-8 455888-2 1-456410-2 1 REF REF - - TE TERMINAL 1 REF - C1__DWG_PN_1_1 - 1 - C1__DWG_PN_4_0 1 - C1__DWG_PN_2_0 1 - - 10 TE TERMINAL C1__DWG_PN_1_0 - - - - 3.60-4.30 mm [.142-.169 IN] 2 - - n 1 - - INSULATION DIAMETER RANGE 1 1 - WIRE STRIP LENGTH 1 1 - POSITIVE LOCK 1 1 - TERMINAL NAME: 1 1 - TE CRIMP SPECIFICATION - 1 - TYPE - - - - 1 - - TE TERMINAL P (QUANTITY 2) - TERMINAL DATA: 66 - F O 3.30 mm [.130] A PART NUMBERS REQUIRED 6 APPLICATOR DATA REVISIONS DIST - - - LOC 1 Ocean Side Feed Applicator - DRAWING NO 2151603 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 62 6 40 145 38 D 246 39 152 7 FEED TYPE 140 D 2 2 244 7 139 243 PNEUMATIC 250 12 2 166 8 242 2 6 3.2 # 0.5 238 A 53 63 249 163 REF 8 50 7 34 59 82 136 137 C 1 1 C 2 3 51 56 REF TERMINAL SUPPORT LOCATION 52 172 1 SERVO LATCH PLATE 4 28 5 41 240 133 4 135 198 164 66 11 A SERVO FEEDER NOT INCLUDED 2 67 33 213 A 24 B 2 30 19 20 10 B 21 117 REF 9 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITION 1 29 11 REF 30 REF 30mm STROKE 151 141 32 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 12MAR2014 CHK 30APR2015 APVD 30APR2015 J.HOU L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151603 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1