EPCOS B41605A7398M009 Aluminum electrolytic capacitor Datasheet

Aluminum electrolytic capacitors
Large-size capacitors
Series/Type:
B41605
Date:
November 2008
© EPCOS AG 2008. Reproduction, publication and dissemination of this publication, enclosures hereto and the
information contained therein without EPCOS' prior express consent is prohibited.
Large-size capacitors
B41605
Automotive compact
Long-life grade capacitors
Applications
High-reliability equipment in automotive power electronics
Applications with highest ripple current load at high
frequencies
Features
High reliability and long useful life, up to 5000 h at 125 °C
Very high ripple current capability optimized for high
frequencies
Compact design
Vibration resistance up to 40 g
Shelf life up to 15 years at storage temperatures up to 40 °C.
To ensure solderability, the capacitors should be built into the
application within one year of delivery. After a total of two
years' storage, the operating voltage must be applied for one
hour to ensure the specified leakage current.
RoHS-compatible
Construction
Charge/discharge-proof, polar
Aluminum case, fully insulated
Up to 40 g vibration stability version with wired terminals and
corrugation
Snap-in solder version with pins to hold component in place
on PC-board
Minus pole not insulated from case
Overload protection (safety vent)
Without insulation sleeve upon request
Terminals
Standard vibration version with wired terminals,
weldable and solderable
Snap-in with 3 terminals, protection against polarity reversal
Up to 40 g vibration stability version with wired terminals,
weldable and solderable
Please read Cautions and warnings and
Important notes at the end of this document.
Page 2 of 17
B41605
Automotive compact
Specifications and characteristics in brief
Rated voltage VR
Surge voltage VS
Rated capacitance CR
Capacitance tolerance
25 ... 63 V DC
1.15 VR
2000 ... 27000 µF
±20% M
Leakage current Ileak
(5 min, 20 °C)
Self-inductance ESL
Useful life
125 °C; VR; IAC,R
85 °C; VR; 2.3 IAC,R
40 °C; VR; 2.0 IAC,R
Voltage endurance
test
125 °C; VR
10 nH
> 5000 h
> 20000 h
> 500000 h
2000 h
Requirements:
∆C/C
≤ ±30% of initial value
ESR
≤ 3 times initial specified limit
Ileak
≤ initial specified limit
Post test requirements:
∆C/C
ESR
Ileak
Vibration resistance test To IEC 60068-2-6, test Fc:
40 g vibration stability version
Displacement amplitude 3 mm,
frequency range 10 Hz ... 2 kHz,
acceleration max. 40 g,
duration 3 × 2 h.
Capacitor mounted by its body
which is rigidly clamped to the work
surface.
≤ ±10% of initial value
≤ 1.3 times initial specified limit
≤ initial specified limit
Snap-in version with 3 terminals
and version with wired terminals
Displacement amplitude 0.75 mm,
frequency range 10 Hz ... 2 kHz,
acceleration max. 10 g,
duration 3 × 2 h.
Capacitor mounted by its body
which is rigidly clamped to the
work surface.
IEC climatic category
To IEC 60068-1:
55/125/56 (55 °C/+ 125 °C/56 days damp heat test)
Detail specification
Sectional specification
Similar to CECC 30301-809
IEC 60384-4
Please read Cautions and warnings and
Important notes at the end of this document.
Page 3 of 17
B41605
Automotive compact
Dimensional drawings
Large-size capacitor, up to 40 g vibration stability version with wired terminals
Dimensions and weights
Dimensions (mm)
d +1
l ±2
Approx.
weight
(g)
Packing
units
(pcs.)
22
40
21
56
25
40
28
56
25
50
35
56
30
50
50
36
35
50
68
30
Large-size capacitor, standard vibration version with wired terminals
Dimensions and weights
Please read Cautions and warnings and
Important notes at the end of this document.
Dimensions (mm)
d +1
l ±2
Approx.
weight
(g)
Packing
units
(pcs.)
22
40
21
56
25
40
28
56
25
50
35
56
30
50
50
36
35
50
68
30
Page 4 of 17
B41605
Automotive compact
Large size capacitor, snap-in version with 3 terminals
Dimensions, weights and packing units
Dimensions
(mm)
d +1
l ±2
Approx.
weight
(g)
Packing
units
(pcs.)
22
40
21
160
25
40
28
130
25
50
35
130
30
50
50
80
35
50
68
60
Packing of snap-in capacitors
For ecological reasons the packing is
pure cardboard. Components can be
withdrawn (in full or in part) in the
correct position for insertion.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 5 of 17
B41605
Automotive compact
Overview of available types
VR (V DC)
25
40
55
63
Case dimensions d × l (mm)
CR (µF)
22 × 40
2000
22 × 40
2500
25 × 40
2700
25 × 40
3300
22 × 40
3900
25 × 50
25 × 50
4700
25 × 40
5100
30 × 50
5600
6800
22 × 40
25 × 50
30 × 50
35 × 50
8100
9000
25 × 40
30 × 50
10000
12000
35 × 50
25 × 50
35 × 50
15000
18000
30 × 50
27000
35 × 50
The capacitance and voltage ratings listed above are available in different cases upon request.
Other voltage and capacitance ratings are also available upon request.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 6 of 17
B41605
Automotive compact
Case dimensions and ordering codes
VR
V DC
25
40
55
63
CR
100 Hz
20 °C
µF
6800
9000
12000
18000
27000
3900
5100
6800
10000
15000
2500
3300
4700
6800
10000
2000
2700
3900
5600
8100
Case
dimensions
d×l
mm
22 × 40
25 × 40
25 × 50
30 × 50
35 × 50
22 × 40
25 × 40
25 × 50
30 × 50
35 × 50
22 × 40
25 × 40
25 × 50
30 × 50
35 × 50
22 × 40
25 × 40
25 × 50
30 × 50
35 × 50
Please read Cautions and warnings and
Important notes at the end of this document.
Ordering code
Ordering code
Snap-in version with Version with wired
3 terminals
terminals
B41605B5688M002
B41605A5908M002
B41605A5129M002
B41605A5189M002
B41605A5279M002
B41605A7398M002
B41605A7518M002
B41605A7688M002
B41605A7109M002
B41605A7159M002
B41605A0258M002
B41605A0338M002
B41605A0478M002
B41605A0688M002
B41605A0109M002
B41605A8208M002
B41605B8278M002
B41605A8398M002
B41605B8568M002
B41605A8818M002
B41605B5688M008
B41605A5908M008
B41605A5129M008
B41605A5189M008
B41605A5279M008
B41605A7398M008
B41605A7518M008
B41605A7688M008
B41605A7109M008
B41605A7159M008
B41605A0258M008
B41605A0338M008
B41605A0478M008
B41605A0688M008
B41605A0109M008
B41605A8208M008
B41605B8278M008
B41605A8398M008
B41605B8568M008
B41605A8818M008
Page 7 of 17
Ordering code
Up to 40 g vibration
stability version with
wired terminals
B41605B5688M009
B41605A5908M009
B41605A5129M009
B41605A5189M009
B41605A5279M009
B41605A7398M009
B41605A7518M009
B41605A7688M009
B41605A7109M009
B41605A7159M009
B41605A0258M009
B41605A0338M009
B41605A0478M009
B41605A0688M009
B41605A0109M009
B41605A8208M009
B41605B8278M009
B41605A8398M009
B41605B8568M009
B41605A8818M009
B41605
Automotive compact
Technical data
CR
100 Hz
20 °C
µF
ESRtyp
100 Hz
20 °C
mΩ
VR = 25 V DC
6800
17
9000
13
12000
10
18000
8
27000
7
VR = 40 V DC
3900
18
5100
15
6800
11
10000
9
15000
8
VR = 55 V DC
2500
21
3300
17
4700
13
6800
10
10000
9
VR = 63 V DC
2000
25
2700
19
3900
14
5600
11
8100
9
ESRmax
100 Hz
20 °C
mΩ
ESRmax
100 Hz
40 °C
mΩ
ESRmax
10 kHz
20 °C
mΩ
Zmax
100 kHz
20 °C
mΩ
IAC,max
10 kHz
105 °C
A
IAC,max
10 kHz
125 °C
A
IAC,R
10 kHz
125 °C
A
22
18
13
11
10
115
80
55
45
32
19
15
12
11
11
19
15
12
11
11
12.8
13.8
17.5
19.1
19.4
9.5
10.5
13.2
14.3
14.6
6.5
7.1
9.0
9.8
10.0
26
21
16
13
11
115
80
60
45
32
19
15
11
11
11
19
15
11
11
11
12.8
13.8
17.5
19.2
19.5
9.5
10.5
13.2
14.4
14.7
6.5
7.1
9.0
9.9
10.1
31
24
18
15
13
115
80
60
45
35
19
15
12
11
11
19
15
12
11
11
12.7
13.8
17.5
19.1
19.4
9.5
10.5
13.2
14.3
14.6
6.4
7.1
9.0
9.8
10.0
35
26
20
16
13
115
85
65
45
35
19
15
12
11
11
19
15
12
11
11
12.7
13.6
17.5
19.1
19.4
9.5
10.4
13.2
14.3
14.6
6.4
7.0
9.0
9.8
10.0
Please read Cautions and warnings and
Important notes at the end of this document.
Page 8 of 17
B41605
Automotive compact
Useful life
depending on ambient temperature TA under ripple current operating conditions at VR1)
Useful life
depending on case temperature TC under ripple current operating conditions at VR1)
1) Refer to chapter "General technical information, 5.3 Calculation of useful life" for an explanation on how to interpret the useful life
graphs
Please read Cautions and warnings and
Important notes at the end of this document.
Page 9 of 17
B41605
Automotive compact
Useful life
depending on ambient temperature TA under ripple current operating conditions at Vop2)
VR = 25 V: Vop ≤ 20 V
VR = 55 V: Vop ≤ 48 V
VR = 40 V: Vop ≤ 35 V
VR = 63 V: Vop ≤ 55 V
Useful life
depending on case temperature TC under ripple current operating conditions at Vop2)
VR = 25 V: Vop ≤ 20 V
VR = 55 V: Vop ≤ 48 V
VR = 40 V: Vop ≤ 35 V
VR = 63 V: Vop ≤ 55 V
2) Refer to chapter "General technical information, 5.3 Calculation of useful life" for an explanation on how to interpret the useful life
graphs
Please read Cautions and warnings and
Important notes at the end of this document.
Page 10 of 17
B41605
Automotive compact
Frequency factor of permissible
ripple current IAC versus frequency f
Frequency characteristics of ESR
Typical behavior
Equivalent series resistance ESR
versus frequency f
Typical behavior for 3300 µF/55 V
Impedance Z
versus frequency f
Typical behavior for 3300 µF/55 V
Please read Cautions and warnings and
Important notes at the end of this document.
Page 11 of 17
B41605
Automotive compact
Cautions and warnings
Personal safety
The electrolytes used by EPCOS have not only been optimized with a view to the intended
application, but also with regard to health and environmental compatibility. They do not contain
any solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide
(DMAC).
Furthermore, part of the high-voltage electrolytes used by EPCOS are self-extinguishing. They
contain flame-retarding substances which will quickly extinguish any flame that may have been
ignited.
As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce
operating electrolytes. However, in exceptional cases, such materials must be used in order to
achieve specific physical and electrical properties because no safe substitute materials are
currently known. However, the amount of dangerous materials used in our products has been
limited to an absolute minimum. Nevertheless, the following rules should be observed when
handling Al electrolytic capacitors:
Any escaping electrolyte should not come into contact with eyes or skin.
If electrolyte does come into contact with the skin, wash the affected parts immediately with
running water. If the eyes are affected, rinse them for 10 minutes with plenty of water. If
symptoms persist, seek medical treatment.
Avoid breathing in electrolyte vapor or mists. Workplaces and other affected areas should be
well ventilated. Clothing that has been contaminated by electrolyte must be changed and
rinsed in water.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 12 of 17
B41605
Automotive compact
Product safety
The table below summarize the safety instructions that must be observed without fail. A detailed
description can be found in the relevant sections of chapter "General technical information".
Topic
Safety information
Polarity
Make sure that polar capacitors are connected
with the right polarity.
Reverse voltage
Voltages polarity classes should be prevented by
connecting a diode.
Do not exceed the upper category temperatur.
Upper category
temperature
Maintenance
Mounting
position of screw
terminal capacitors
Mounting of
single-ended
capacitors
Robustness of
terminals
Soldering
Make periodic inspections of the capacitors.
Before the inspection, make sure that the power
supply is turned off and carefully discharge the
electricity of the capacitors.
Do not apply any mechanical stress to the
capacitor terminals.
Do not mount the capacitor with the terminals
(safety vent) upside down.
Reference
Chapter "General
technical information"
1
"Basic construction of
aluminum electrolytic
capacitors"
3.1.6
"Reverse voltage"
7.2
"Maximum permissible
operating temperature"
10
"Maintenance"
11.1
"Mounting positions of
capacitors with screw
terminals"
The internal structure of single-ended capacitors 11.4
might be damaged if excessive force is applied to "Mounting
the lead wires.
considerations for
Avoid any compressive, tensile or flexural stress. single-ended capacitors"
Do not move the capacitor after soldering to PC
board.
Do not pick up the PC board by the soldered
capacitor.
Do not insert the capacitor on the PC board with a
hole space different to the lead space specified.
The following maximum tightening torques must
11.3
not be exceeded when connecting screw
"Mounting torques"
terminals:
M5: 2 Nm
M6: 2.5 Nm
Do not exceed the specified time or temperature 11.5
limits during soldering.
"Soldering"
Please read Cautions and warnings and
Important notes at the end of this document.
Page 13 of 17
B41605
Automotive compact
Topic
Soldering,
cleaning agents
Passive
flammability
Active
flammability
Safety information
Reference
Chapter "General
technical information"
Do not allow halogenated hydrocarbons to come 11.6
into contact with aluminum electrolytic capacitors. "Cleaning agents"
Avoid external energy, such as fire or electricity.
8.1
"Passive flammability"
Avoid overload of the capacitors.
8.2
"Active flammability"
Breakdown strength Do not damage the insulating sleeve, especially
of insulating
when ring clips are used for mounting.
sleeves
Please read Cautions and warnings and
Important notes at the end of this document.
Page 14 of 17
Reference
Chapter "Capacitors
with screw terminals"
"Screw terminals accessories"
B41605
Automotive compact
Symbols and terms
Symbol
English
German
C
CR
CS
CS,T
Cf
d
dmax
ESL
ESR
ESRf
Capacitance
Rated capacitance
Series capacitance
Series capacitance at temperature T
Capacitance at frequency f
Case diameter, nominal dimension
Maximum case diameter
Self-inductance
Equivalent series resistance
Equivalent series resistance at
frequency f
Equivalent series resistance at
temperature T
Frequency
Current
Alternating current (ripple current)
Root-mean-square value of alternating
current
Ripple current at frequency f
Maximum permissible ripple current
Rated ripple current
Rated ripple current for base cooling
Leakage current
Operating leakage current
Case length, nominal dimension
Maximum case length (without
terminals and mounting stud)
Resistance
Insulation resistance
Balancing resistance
Temperature
Temperature difference
Ambient temperature
Case temperature
Capacitor base temperature
Time
Period
Service life (operating hours)
Kapazität
Nennkapazität
Serienkapazität
Serienkapazität bei Temperatur T
Kapazität bei Frequenz f
Gehäusedurchmesser, Nennmaß
Maximaler Gehäusedurchmesser
Eigeninduktivität
Ersatzserienwiderstand
Ersatzserienwiderstand bei Frequenz f
ESRT
f
I
IAC
IAC,rms
IAC,f
IAC,max
IAC,R
IAC,R (B)
Ileak
Ileak,op
l
lmax
R
Rins
Rsymm
T
∆T
TA
TC
TB
t
∆t
tb
Please read Cautions and warnings and
Important notes at the end of this document.
Ersatzserienwiderstand bei Temperatur T
Frequenz
Strom
Wechselstrom
Wechselstrom, Effektivwert
Wechselstrom bei Frequenz f
Maximal zulässiger Wechselstrom
Nennwechselstrom
Nennwechselstromstrom für Bodenkühlung
Ableitstrom
Ableitstrom bei Betrieb
Gehäuselänge, Nennmaß
Maximale Gehäuselänge (ohne Anschlüsse
und Gewindebolzen)
Widerstand
Isolationswiderstand
Symmetrierwiderstand
Temperatur
Temperaturdifferenz
Umgebungstemperatur
Gehäusetemperatur
Temperatur des Becherbodens
Zeit
Zeitraum
Brauchbarkeitsdauer (Betriebszeit)
Page 15 of 17
B41605
Automotive compact
Symbol
V
VF
Vop
VR
VS
XC
XL
Z
ZT
tan δ
λ
ε0
εr
ω
English
Voltage
Forming voltage
Operating voltage
Rated voltage, DC voltage
Surge voltage
Capacitive reactance
Inductive reactance
Impedance
Impedance at temperature T
Dissipation factor
Failure rate
Absolute permittivity
Relative permittivity
Angular velocity; 2 π f
German
Spannung
Formierspannung
Betriebsspannung
Nennspannung, Gleichspannung
Spitzenspannung
Kapazitiver Blindwiderstand
Induktiver Blindwiderstand
Scheinwiderstand
Scheinwiderstand bei Temperatur T
Verlustfaktor
Ausfallrate
Elektrische Feldkonstante
Dielektrizitätszahl
Kreisfrequenz; 2 π f
Notes
All dimensions are given in mm.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 16 of 17
Important notes
The following applies to all products named in this publication:
1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application.
As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar
with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of electronic components or
failure before the end of their usual service life cannot be completely ruled out in the
current state of the art, even if they are operated as specified. In customer applications
requiring a very high level of operational safety and especially in customer applications in
which the malfunction or failure of an electronic component could endanger human life or
health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by
means of suitable design of the customer application or other action taken by the customer
(e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by
third parties in the event of malfunction or failure of an electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order. We also
reserve the right to discontinue production and delivery of products. Consequently, we
cannot guarantee that all products named in this publication will always be available. The
aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products.
6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association
(ZVEI).
7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, CTVS, DSSP, MiniBlue, MKK,
MLSC, MotorCap, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap,
SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks
registered or pending in Europe and in other countries. Further information will be found on
the Internet at www.epcos.com/trademarks.
Page 17 of 17
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