XP Power CCB200PS28 Very low heat loss Datasheet

AC-DC
200/250 Watts
CCB200/250 Series
xppower.com
• 200 & 250 W Convection Cooled
• Very Low Heat Loss
• +70 °C Full Power Operation (CCB200)
• Very High Efficiency up to 95%
• 5 V Standby, Inhibit & Power Fail Signals
• IT & Medical (BF) Safety Approvals
• 3 Year Warranty
Specification
Input
• See derating curve
• 47-63 Hz
• 1.8/2.4 A typical at 115 VAC, full load
(CCB200/250)
0.9/1.2 A typical at 230 VAC, full load
(CCB200/250)
Inrush Current
• 30 A typical at 230 VAC, cold start at 25 °C
Power Factor
• >0.9
Earth Leakage Current • 250 µA max at 264 VAC/60 Hz
No Load Input Power
• <0.5 W when inhibit used (CCB200)
Patient Leakage Current • 100 µA max, 264 VAC 60 Hz
Input Protection
• Internal T5.0 A/250 V fuse in line
and neutral
Input Voltage
Input Frequency
Input Current
Output
• 12-48 VDC (see tables)
• ±3% CCB250, ±5% CCB200
(See Mechanical Details)
Initial Set Accuracy
• ±0.5% V1, ±5% V2
Minimum Load
• No minimum load required
Start Up Delay
• 1 s typical
Start Up Rise Time
• 0.5 s typical
Hold Up Time
• 16/20 ms min at 90 VAC (CCB250/200)
Drift
• ±0.2% after 20 min warm up
Line Regulation
• ±0.5% max
Load Regulation
• ±1% V1, ±5% V2
Over/Undershoot
• 5% max
Transient Response
• 4% max. deviation, recovery to within
1% in 500 µs for a 50-75-50% load
change
Ripple & Noise
• 1% pk-pk, 20 MHz bandwidth
Overvoltage Protection • 115-140% Vnom, recycle input to reset (V1
only)
Overload Protection
• 125-165% Inom V1 (CCB250), 110 - 150%
Inom V1 (CCB200)
Short Circuit Protection • Continuous trip and restart (hiccup mode)
Temperature
• 0.05%/°C
Coefficient
Remote On/Off
• Uncommitted isolated optocoupler diode,
(Inhibit/Enable)
powered diode inhibits V1
Output Voltage
Output Voltage Trim
General
Efficiency
Isolation
Switching Frequency
Signals
MTBF
• Up to 95%
• 4000 VAC Input to Output 2 x MOPP,
1500 VAC Input to Ground 1 x MOPP,
1500 VAC Output to Ground 1 x MOPP
• See longform datasheet
• Power Fail
Inhibit, 5 V Standby
• 369/230 kHrs to MIL-HDBK-217F at
25 °C, GB (CCB250/200)
Environmental
Operating Temperature
Cooling
Operating Humidity
Storage Temperature
Operating Altitude
Shock
Vibration
EMC & Safety
•
•
•
•
•
•
See derating curve & longform datasheet
Convection cooled
95% RH, non-condensing
-40 °C to +85 °C
3048 m for CCB250, 5000 m for CCB200
±3 x 30g shocks in each plane, total 18
shocks. 30g = 11ms (±0.5 ms), half sine,
conforms to EN60068-2-27 & EN60068-2-47
• Single axis 10 - 500 Hz at 2g sweep and
endurance at resonance in all 3 planes.
Conforms to EN60068-2-6
Low Voltage PSU EMC • EN61204-3, high severity level
Emissions
• EN55011/22 level B conducted
EN55011/22 level A radiated,
See longform datasheet for level A
Harmonic Currents
• EN61000-3-2, class A, >140w class C
Voltage Flicker
• EN61000-3-3
Radiated Immunity
• EN61000-4-3, level 3 Perf Criteria A
EFT/Burst
• EN61000-4-4, level 3 Perf Criteria A
Surge
• EN61000-4-5, installation class 3
Perf Criteria A
Conducted Immunity
• EN61000-4-6, level 3 Perf Criteria A
Dips & Interruptions
• EN61000-4-11, 30% 10 ms, 60% 100 ms,
100% 5000 ms, Perf Criteria A, B, B,
EN60601-1-2, 30% 500 ms, 60% 100 ms,
100% 10 ms, 100% 5000 ms, Perf Criteria
A, A, A, B - 230 VAC. Consult longform
datasheet for 115 V operation.
Safety Approvals
• IEC60950-1 CB report, UL60950-1, TUV
EN60950-1, IEC60601-1 CB report,
UL60601-1, TUV 60601-1,
Equipment Protection • EN60601-1, ANSI/AAMI ES60601-1,
Class
CSA22.2 No.60601-1 per cUL BF Rated,
Including Risk Management, EN60950,
UL60950
Output Power
Output Voltage V1
Max Output Current V1
200 W
200 W
200 W
200 W
200 W
200 W
12.0 V
15.0 V
24.0 V
28.0 V
48.0 V
56.0 V
16.7
13.3
8.3
7.1
4.2
3.6
5 V Standby (Optional)
A
A
A
A
A
A
5 V/0.5
5 V/0.5
5 V/0.5
5 V/0.5
5 V/0.5
5 V/0.5
Model Number
A
A
A
A
A
A
CCB200PS12
CCB200PS15
CCB200PS24
CCB200PS28
CCB200PS48
CCB200PS56
Notes
1. For covered version add suffix -C to model number e.g. CCB200PS12-C
2. Add suffix -A for 5 V standby option, or -AC for standby and cover options
combined.
Mechanical Details
0.30
(7.50)
5.00 ±0.02 (127.0 ±0.5)
ø0.14 (3.5)
thru in 4 positions
L3
A
C64
C53
2.55
(64.77)
0.92
(23.48)
1
2
T1
0.22
(5.71)
0.22
(5.71)
3.00 ±0.02 (76.2 ±0.5)
CCB200PSxx Models
Output
Voltage
Control
-VE
1.49
(37.91)
4.55
(115.57)
+VE
Output Terminals
M4 Screws in
2 positions.
0.80
(20.2)
1.43 ±0.04
(36.32 ±1.0)
Mounting holes married with
must be connected to safety earth.
Pin 2
Pin 1
Pin 10
Pin 9
Torque to 8lbs-in
(90 cNm) max.
Detail A
Signals Connector CON4
10 way JST B10B-PHDSS
0.13
(3.5)
CCB200PSxx-A Models
ø0.14 (3.5)
thru in 4 positions
5.00 ±0.02 (127.0 ±0.51)
0.30 (7.5)
A
L3
A
C64
2.55
(64.7)
B
Standby
Board
(Option -A)
T1
0.22
(5.71)
Output
Voltage
Control
C53 under
standby board
0.92
(23.4) 0.22
(5.71)
3.00 ±0.02
(76.2 ±0.51)
-VE
1.49
37.8)
S
+VE
0.80
(20.2)
4.55 (115.5)
Output
Terminals
M4 Screws in
2 positions.
Torque to
8lbs-in
Pin 3 (90 cNm) max.
Pin 4
Pin 2
Pin 1
1.43 ±0.04
(36.32 ±1.0)
Detail B
Standby Board O/P
Connector Cons
JST S48-PH-K-S
0.13
(3.5)
Input Connector CON 1
Line
Neutral
Mates with Molex housing
09-50-1031 and Molex series
5194 crimp terminals.
1
2
Notes
1. All dimensions in inches (mm).
2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
Output Connector CON 3
+V1
1
V1 RTN
2
Signals Connector CON 4
Power Fail (Emitter)
1
Power Fail (Collector)
2
Inhibit (Cathode)
3
Inhibit (Anode)
4
N/C
5
N/C
6
- VE Sense
7
M
- VE Sense
8
+VE Sense
9
+VE Sense
10
Mates with JST PHDR-10VS
housing and JST SPHD-001TP0.5 crimp terminals
3. Weight: 0.88 lb (400 g) approx
1
2
3
4
Standby Output
(Option -A)
+5 V
+5 V
0V
0V
Mates with JST PHDR-4 housing
and JST SPH-002T-P0.5L crimp
terminals
AC-DC
CCB200
Models and Ratings
AC-DC
CCB200
Mechanical Details
CCB200PSxx-C Models
0.39
(9.85)
M3 Mounting Holes
in 2 positions
4.72 (120.0)
0.93
(23.7)
Pin 2
Pin 1
Pin 10
Pin 9
Detail A
Signals Connector CON4
10 way JST B10B-PHDSS
5.50 ±0.02 (139.7 ±0.5)
1.75 (44.4)
0.59 (15.0)
Con 4
Output Voltage Control
A
Con 3
3.48 ±0.02
(88.5 ±0.5)
1
Con 1
-VE
1.73
(43.9)
2
Output Terminals
M4 Screws in
2 positions
torque to 8 lbs
(90 cNm) max.
+VE
1.03
(26.1)
Con 2
4.72 (120.0)
0.39
(9.85)
M3 mounting holes in 4 positions
maximum penetration by screw to be
3.0 mm from bottom face of cover
Input Connector CON 1
1
Line
2
Neutral
1.97
(50.0)
Mates with Molex housing
09-50-1031 and Molex
series 5194 crimp terminals.
Output Connector CON 3
1
+V1
2
V1 RTN
0.7
(19.3)
CCB200PSxx-AC Models
0.39
(9.85)
4.72 (120.0)
0.93
(23.7)
Pin 2
Pin 1
Pin 10
Pin 9
Detail A
Signals Connector CON4
10 way JST B10B-PHDSS
5.50 ±0.02 (139.7 ±0.5)
1.75 (44.4)
Signals Connector CON 4
1 Power Fail (Emitter)
2 Power Fail (Collector)
3
Inhibit (Cathode)
4
Inhibit (Anode)
5
N/C
6
N/C
7
- VE Sense
8
- VE Sense
9
+VE Sense
10
+VE Sense
M3 Mounting Holes
in 2 positions
0.59 (15.0)
Con 4
Output Voltage Control
A
Con 3
3.48 ±0.02
(88.5 ±0.5)
1
Con 1
B
1.73
(43.9)
2
-VE
+VE
1.03
(26.1)
0.39
(9.85)
Output Terminals
M4 Screws in
2 positions
torque to 8 lbs
(90 cNm) max.
Con 2
4.72 (120.0)
M3 mounting holes in 4 positions
maximum penetration by screw to be
3.0 mm from bottom face of cover
1.97
(50.0)
0.7
(19.3)
Notes
1. All dimensions in inches (mm).
2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
3. Weight: 1.36 lb (618 g) approx
Mates with JST PHDR10VS housing and JST
SPHD-001T-P0.5 crimp
terminals
Standby Output
(Option -A)
1
2
3
4
+5 V
+5 V
0V
0V
Mates with JST PHDR-4
housing and JST
SPH-002T-P0.5L crimp
terminals
Output Power
Output Current V1
Output Voltage V1
Standby Supply V2
Model Number
25.00 A
5.0 V/0.5 A
CCB250PS12
20.00 A
5.0 V/0.5 A
CCB250PS15
10.4 A
12.50 A
5.0 V/0.5 A
CCB250PS24
28.0 V
8.9 A
10.70 A
5.0 V/0.5 A
CCB250PS28
300 W
36.0 V
6.9 A
8.30 A
5.0 V/0.5 A
CCB250PS36
300 W
48.0 V
5.2 A
6.25 A
5.0 V/0.5 A
CCB250PS48
Nominal
Peak(1)
Nominal
Peak(1)
250 W
300 W
250 W
300 W
12.0 V
20.8 A
15.0 V
16.7 A
250 W
300 W
24.0 V
250 W
300 W
250 W
250 W
Notes
1. Peak duration is 500ms max, average power must not exceed 250 W.
Mechanical Details
6.00 (152.4)
0.24
(6.1)
Output
Voltage
Adjustment
Signal Connector*
ø 3.5
through
4 places
L2
C12
3.73
(94.6)
0.74
(19.0)
0.14
(3.5)
-VE
38.1
(1.5)
Mounting holes married with
must be connected to safety earth.
Signals Connector CON 1
Output Connector CON 3
1
+V1
2
V1 RTN
1
2
3
Pin 10
Pin 1
Pin 9
Input Connector CON 4
Line
Neutral
Earth
Mates with Molex housing
09-50-1051 and Molex series
5194 crimp terminals.
Notes
1. All dimensions in inches (mm).
2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
1.98
(50.4)
Output Terminals
M4 Screws in
2 positions
torque to 8 lbs-in
(90 cNm) max
C21
5.73 (145.42)
Pin 2
1
5 V Standby Return
2
5 V Standby
3
5 V Standby Return
4
5 V Standby
5
5 V Standby Return
6
5 V Standby
7
Power Fail (Collector)
8
Power Fail (Emitter)
9 Remote On / Off (Cathode)
10 Remote On / Off (Anode)
+VE
2.60
(66.3)
Output
connectors
allow
connections
from either
top or side
L
CON 4 N
E
0.14
(3.5)
CON 3
101.6
(4.0)
3. Weight 1.7 lb (780 g) approx
*Signal Connector
CON 1 10-way
JST-BI0B-PHDSS
Mating Half - p/n
JST PHDR-10VS,
Contact- 26-22 AWG
p/n JST SPHD-001T-P0.5
AC-DC
CCB250
Models and Ratings
Signals - CCB200
Power Fail
Inhibit (High)
Inhibit (Low)
5V
5V
POWER SUPPLY
POWER SUPPLY
POWER SUPPLY
8V Max 3 mA
Pin 2 CON 4
Power Fail
Collector
5 mA
8 V Max
1K
Inhibit Hi
Pin 4 CON 4
Transistor On: Input & Output Not OK
Transistor Off: Input & Output OK
Power Fail
Emitter
Pin 1 CON 4
8 V Max
Inhibit Hi
Pin 4
CON 4
Inhibit Lo
Pin 3 CON 4
5 mA
VI RTN
Pin 7 CON 4
Signal Connector
Signals
Inhibit Lo
Pin 3 CON 4
VI RTN
Pin 7 CON 4
Signal Connector
Remote On/Off (Inhibit/Enable)
Notes & Conditions
Uncomitted opto isolated transistor, normally off when AC is good (see fig.5)
Provides 5 - 15ms warning of loss of output from AC failure
Uncommited isolated optocoupler diode, powered diode inhibits the supply (see fig.6 & 7)
5 V Standby (Optional -A)
5 V/0.5 A Supply, always present when AC applied
Power Fail
Signal Connector
Input Voltage & Temperature Derating - CCB200
Output Power (Watts)
220
Output Power (W)
200
5 Seconds Maximum
180
160
140
120
90
Input Voltage (VAC)
85
80
200
182
Standby Covered
Convection (-AC)
150
Covered Convection (-C)
100
0
-20
300
264
Open Frame Convection
160
-10
0
+70
+50
+85
Ambient Temperature (ºC)
Signals - CCB250
Power Fail
Inhibit (High)
POWER SUPPLY
Pin 2, 4 & 6
CON 1
5 V Standby
5 V Standby
2, 4 & 6 CON 1
Pin 7 CON 1
Power Fail
Collector
Power Fail
Emitter
Pin 8 CON 1
Inhibit (Low)
2K2
5 mA
8V Max 3 mA
POWER SUPPLY
Transistor On (<0.8 V): Input & Output Not OK
Transistor Off (>4.5 V): Input & Output OK
8 V Max
8 V Max
Inhibit Hi
Pin 10
CON 1
Inhibit Lo
Pin 9 CON 1
5 mA
1K
Inhibit Lo
Pin 9 CH 1
1K
Logic GND
Pin 1, 3 & 5
CON 1
Logic GND Pin
1, 3 & 5 CON 1
Signal Connector
Signal Connector
Signal Connector
Signals
Remote On/Off (Inhibit/Enable)
Notes & Conditions
Uncommitted opto isolated transistor, normally off when AC is good
Provides ≥ 5 ms (typically 20-30 ms) warning of loss of output from AC failure
Uncommitted isolated optocoupler diode, powered diode inhibits the supply
Standby Supply V2
Isolated 5 V/0.5 A supply, always present when AC supplied.
Power Fail
POWER SUPPLY
5 V Standby
Pin 2, 4 & 6
CON 1
Inhibit Hi
Pin 10 CON 1
5 V Standby Rtn
Pin 1, 3 & 5
CON 1
Input Voltage & Temperature Derating - CCB250
300
300
Peak Power Availability
Peak Power Availability
Output Power (W)
250
Output Power (W)
AC-DC
CCB
Mechanical Details
200
150
250
200
150
100
100
50
50
0
80
85
90
Input Voltage (VAC)
264
275
-20
-10
0
10
Ambient Temperature (°C)
40
50
60
70
10 Dec 15
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