MCS 0402 HP, MCT 0603 HP, MCU 0805 HP www.vishay.com Vishay Beyschlag High Power Thin Film Chip Resistors FEATURES • Operating temperature up to 175 °C • Rated dissipation up to 0.4 W for size 0805 • AEC-Q200 qualified • Superior temperature cycling robustness • Advanced sulfur resistance according to ASTM B 809 Automotive grade high power MC HP thin film chip resistors are the perfect choice for most fields of modern electronics where high power dissipation, reliability and stability is of major concern. The permissible power rating is specified with up to 400 mW and allows replacement of larger case sizes with next smaller ones. Typical applications include power electronics in automotive and industrial appliances. verified • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS • Automotive • Industrial • High power and high temperature applications • Replacement for larger case sizes TECHNICAL SPECIFICATIONS DESCRIPTION MCS 0402 HP MCT 0603 HP MCU 0805 HP 0402 0603 0805 Metric size code RR1005M RR1608M RR2012M Resistance range 47 to 100 k 1 to 100 k 1 to 100 k Imperial size Resistance tolerance ± 1 %, ± 0.5 %, ± 0.1 % Temperature coefficient ± 50 ppm/K; ± 25 ppm/K Rated dissipation P85 (1) Operating voltage, Umax. ACRMS/DC Permissible film temperature, F max. (1) Operating temperature range 0.200 W 0.250 W 0.400 W 50 V 75 V 150 V 175 °C -55 °C to 175 °C Note (1) Please refer to APPLICATION INFORMATION below APPLICATION INFORMATION When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted film temperature is not exceeded. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. Revision: 13-Apr-17 Document Number: 28916 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 HP, MCT 0603 HP, MCU 0805 HP www.vishay.com Vishay Beyschlag MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION OPERATION MODE Rated dissipation POWER ADVANCED TEMPERATURE P70 P85 MCS 0402 HP 0.200 W 0.200 W MCT 0603 HP 0.250 W 0.250 W MCU 0805 HP 0.400 W 0.400 W -55 °C to 155 °C -55 °C to 175 °C 155 °C 175 °C MCS 0402 HP 47 to 100 k 47 to 100 k MCT 0603 HP 1 to 100 k 1 to 100 k MCU 0805 HP 1 to 100 k 1 to 100 k 0.2 % 0.3 % Operating temperature range Permissible film temperature, F max. Max. resistance change at rated dissipation for resistance range, |R/R| after: 1000 h TEMPERATURE COEFFICIENT AND RESISTANCE RANGE TYPE / SIZE TCR TOLERANCE RESISTANCE E-SERIES ± 50 ppm/K ±1% 47 to 100 k E24; E96 ± 0.5 % 47 to 100 k ± 0.1 % 47 to 100 k ±1% 1 to 100 k ± 0.5 % 10 to 100 k ± 0.1 % 47 to 100 k ±1% 1 to 100 k ± 0.5 % 10 to 100 k ± 0.1 % 47 to 100 k MCS 0402 HP ± 25 ppm/K ± 50 ppm/K MCT 0603 HP ± 25 ppm/K ± 50 ppm/K MCU 0805 HP ± 25 ppm/K Revision: 13-Apr-17 E24; E192 E24; E96 E24; E192 E24; E96 E24; E192 Document Number: 28916 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 HP, MCT 0603 HP, MCU 0805 HP www.vishay.com Vishay Beyschlag PACKAGING TYPE / SIZE CODE QUANTITY E1 1000 (1) E5 5000 E0 10 000 P1 1000 (1) P5 5000 PW 20 000 MCS 0402 HP MCT 0603 HP PACKAGING STYLE WIDTH PITCH PACKAGING DIMENSIONS 2 mm Ø 180 mm / 7" Ø 180 mm / 7" Paper tape acc. IEC 60286-3, Type 1a 8 mm Ø 330 mm / 13" 4 mm P1 1000 (1) P5 5000 PW 20 000 Ø 180 mm / 7" MCU 0805 HP Ø 330 mm / 13" Note • 1000 pieces packaging is available only for precision resistors with tolerance ± 0.1 % PART NUMBER AND PRODUCT DESCRIPTION Part Number: MCT0603PD4641DPW00 M C T 0 6 0 3 P D 4 6 4 1 D P W 0 TYPE / SIZE VERSION TCR RESISTANCE TOLERANCE PACKAGING MCS0402 MCT0603 MCU0805 P = HP (high power, automotive) D = ± 25 ppm/K C = ± 50 ppm/K 3 digit value 1 digit multiplier B = ± 0.1 % D = ± 0.5 % F=±1% E1 E5 E0 P1 P5 PW Multiplier 8 = *10-2 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 0 Product Description: MCT 0603-25 0.5 % HP PW 4K64 MCT 0603 -25 0.5 % HP PW 4K64 TYPE SIZE TCR TOLERANCE VERSION PACKAGING RESISTANCE MCS MCT MCU 0402 0603 0805 ± 25 ppm/K ± 50 ppm/K ± 0.1 % ± 0.5 % ±1% HP = high power automotive E1 E5 E0 P1 P5 PW 4K64 = 4.64 k Note • Products can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION Revision: 13-Apr-17 Document Number: 28916 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 HP, MCT 0603 HP, MCU 0805 HP www.vishay.com DESCRIPTION Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of special metal alloy is deposited on a high grade ceramic substrate (Al2O3) and conditioned to achieve the desired temperature coefficient. Specially designed inner contacts are deposited on both sides. A special laser is used to achieve the target value by smoothly cutting a meander groove in the resistive layer without damaging the ceramics. The resistor elements are covered by a unique protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure matte tin on nickel plating. The result of the determined production is verified by an extensive testing procedure and optical inspection performed on 100 % of the individual chip resistors. This includes full screening for the elimination of products with potential risk of early field failures (feasible for R 10 ). Only accepted products are laid directly into the paper tape in accordance with IEC 60286-3 Type 1a (1). ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapor phase as shown in IEC 61760-1 (1). The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, potting compounds and their processes, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. The resistors are RoHS-compliant; the pure matte tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. Solderability is specified for 2 years after production or requalification. The permitted storage time is 20 years. The immunity of the plating against tin whisker growth has been proven under extensive testing. MATERIALS Vishay acknowledges the following systems for the regulation of hazardous substances: • IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (2) Vishay Beyschlag • The Global Automotive Declarable Substance List (GADSL) (3) • The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (4) for its supply chain The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: • 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) • 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. APPROVALS Where applicable the resistors are tested within the IECQ-CECC Quality Assessment System for Electronic Components to the detail specification EN 140401-801 which refers to EN 60115-1, EN 60115-8 and the variety of environmental test procedures of the IEC 60068 (1) series. The resistors are qualified according to AEC-Q200. Vishay Beyschlag has achieved “Approval of Manufacturer” in accordance with IECQ 03-1. The release certificate for “Technology Approval Schedule” in accordance with CECC 240001 based on IECQ 03-3-1 is granted for the Vishay Beyschlag manufacturing process. RELATED PRODUCTS For high power and high temperature applications MCW AT wide terminal thin film chip resistors offer extremely high power ratings in compact 0406 and 0612 case size and extraordinary temperature cycling robustness. Please refer to the datasheets: MCW 0406 AT - Precision (www.vishay.com/doc?28847) and MCW 0406 AT, MCW 0612 AT - Professional (www.vishay.com/doc?28796). Notes (1) The quoted IEC standards are also released as EN standards with the same number and identical contents (2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474 (3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org (4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table Revision: 13-Apr-17 Document Number: 28916 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 HP, MCT 0603 HP, MCU 0805 HP www.vishay.com Vishay Beyschlag Power Dissipation P FUNCTIONAL PERFORMANCE 0.4 MCU 0805 HP MCT 0603 HP MCS 0402 HP W 0.3 0.2 0.1 0 0 -50 50 70 150 °C 175 100 Ambient Temperature ϑamb Power Dissipation P Derating - Power Operation 0.4 MCU 0805 HP MCT 0603 HP MCS 0402 HP W 0.3 0.2 0.1 0 0 -50 50 150 °C 175 85 100 Ambient Temperature ϑamb MCU 0805 HP MCT 0603 HP MCS 0402 HP ^ Pulse Load Pmax. Derating - Advanced Temperature Operation 100 W 10 1 0.1 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration t i Maximum pulse load, single pulse; applicable if P 0 and n 1000 and Û Ûmax.; for permissible resistance change ± (0.5 % R + 0.05 ) Single Pulse Revision: 13-Apr-17 Document Number: 28916 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 HP, MCT 0603 HP, MCU 0805 HP Vishay Beyschlag MCU 0805 HP MCT 0603 HP MCS 0402 HP ^ Continuous Pulse Load Pmax. www.vishay.com 100 W 10 1 0.1 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration t i Maximum pulse load, continuous pulses; applicable if P P (amb) and Û Ûmax.; for permissible resistance change ± (0.5 % R + 0.05 ) Pulse Voltage Ûmax. Continuous Pulse 1 kV 100 V MCU 0805 HP MCT 0603 HP MCS 0402 HP 10 V 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration t i ˆ Maximum pulse voltage, single and continuous pulses; applicable if P Pˆ max.; for permissible resistance change ± (0.5 % R + 0.05 ) Test Voltage Pulse Voltage 10 kV MCU 0805 HP MCT 0603 HP MCS 0402 HP 1 kV 100 V 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ Resistance Value R Pulse load rating in accordance with EN 60115-1 clause 4.27; 1.2 μs/50 μs; 5 pulses at 12 s interval; for permissible resistance change ± (0.5 % R + 0.05 ) 1.2/50 Pulse Revision: 13-Apr-17 Document Number: 28916 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 HP, MCT 0603 HP, MCU 0805 HP www.vishay.com Vishay Beyschlag Test Voltage FUNCTIONAL PERFORMANCE 10 kV MCU 0805 HP MCT 0603 HP MCS 0402 HP 1 kV 100 V 10 V 100 Ω 10 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ Resistance Value R Pulse load rating in accordance with EN 60115-1 clause 4.27; 10 μs/700 μs; 10 pulses at 1 min intervals; for permissible resistance change ± (0.5 % R + 0.05 ) 10/700 Pulse TESTS AND REQUIREMENTS All tests are carried out in accordance with the following specifications: EN 60115-1, generic specification EN 60115-8 (successor of EN 140400), sectional specification EN 140401-801, detail specification IEC 60068-2-xx, test methods The parameters stated in the Test Procedures and Requirements table are based on the required tests and permitted limits of EN 140401-801. The table presents only the most important tests, for the full test schedule refer to the documents listed above. However, some additional tests and a number of improvements against those minimum requirements have been included. The testing also covers most of the requirements specified by EIA/ECA-703 and JIS-C-5201-1. The tests are carried out under standard atmospheric conditions in accordance with IEC 60068-1, 4.3, whereupon the following values are applied: Temperature: 15 °C to 35 °C Relative humidity: 25 % to 75 % Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar) A climatic category LCT / UCT / 56 is applied, defined by the lower category temperature (LCT), the upper category temperature (UCT), and the duration of exposure in the damp heat, steady state test (56 days). The components are mounted for testing on printed circuit boards in accordance with EN 60115-8, 2.4.2, unless otherwise specified. TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 (1) TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) Stability for product types: MCS 0402 HP 47 to 100 k MCT 0603 HP 1 to 100 k MCU 0805 HP 1 to 100 k 4.5 - Resistance - ± 1 % R; ± 0.5 % R; ± 0.1 % R 4.8 - Temperature coefficient At (20/-55/20) °C and (20/155/20) °C ± 50 ppm/K; ± 25 ppm/K Endurance at 70 °C: power operation mode U = P 70 x R or U = Umax.; whichever is the less severe; 1.5 h on; 0.5 h off; 70 °C; 1000 h ± (0.2 % R + 0.05 ) Endurance at 85 °C: advanced temperature operation mode U = P 85 x R or U = Umax.; whichever is the less severe; 1.5 h on; 0.5 h off; 85 °C; 1000 h ± (0.3 % R + 0.05 ) 4.25.1 Revision: 13-Apr-17 - Document Number: 28916 7 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 HP, MCT 0603 HP, MCU 0805 HP www.vishay.com Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 (1) TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) Stability for product types: 4.25.3 - 4.24 78 (Cab) 4.37 67 (Cy) Endurance at upper category temperature Damp heat, steady state Damp heat, steady state, accelerated Power operation mode Rapid change of temperature 4.19 14 (Na) Extended rapid change of temperature 4.13 - Short time overload; power operation mode 4.38 - Electro static discharge (human body model) 4.22 6 (Fc) Vibration 4.17 58 (Td) Solderability 4.18 58 (Td) 4.29 45 (XA) 4.32 21 (Ue3) 4.33 21 (Ue1) Resistance to soldering heat Component solvent resistance Shear (adhesion) Substrate bending 4.7 - Voltage proof 4.35 - Flammability MCS 0402 HP 47 to 100 k MCT 0603 HP 1 to 100 k MCU 0805 HP 1 to 100 k 155 °C; 1000 h 175 °C; 1000 h ± (0.2 % R + 0.05 ) ± (0.3 % R + 0.05 ) (40 ± 2) °C; 56 days; (93 ± 3) % RH (85 ± 2) °C (85 ± 5) % RH U = 0.1 x P 70 x R ; U 0.3 x Umax.; 1000 h 30 min. at -55 °C and 30 min. at 155 °C; 1 000 cycles 30 min at -40 °C; 30 min at 125 °C (2); MCS 0402 HP: 3000 cycles MCT 0603 HP: 2000 cycles MCU 0805 HP: 1500 cycles U = 2.5 x P 70 x R or U = 2 × Umax.; whichever is the less severe; 5 s IEC 61340-3-1 (1); 3 pos. + 3 neg. (equivalent to MIL-STD-883, method 3015) MCS 0402 HP: 500 V MCT 0603 HP: 1000 V MCU 0805 HP: 1500 V Endurance by sweeping; 10 Hz to 2000 Hz; no resonance; amplitude 1.5 mm or 200 m/s2; 7.5 h Solder bath method; SnPb40; non-activated flux (215 ± 3) °C; (3 ± 0.3) s Solder bath method; SnAg3Cu0.5 or SnAg3.5; non-activated flux; (235 ± 3) °C; (2 ± 0.2) s Solder bath method; (260 ± 5) °C; (10 ± 1) s Isopropyl alcohol +50 °C; method 2 RR1005M and RR1608M; 9 N RR2012M; 45 N ± (0.1 % R + 0.05 ) Depth 2 mm, 3 times URMS; MCS 0402 HP: 75 V MCT 0603 HP: 100 V MCU 0805 HP: 200 V (60 ± 5) s IEC 60695-11-5 (1) needle flame test; 10 s ± (0.5 % R + 0.05 ) ± (0.25 % R + 0.05 ) ± (0.25 % R + 0.05 ); ( 50 % of initial shear force) ± (0.25 % R + 0.05 ) ± (0.5 % R + 0.05) ± (0.1 % R + 0.05) no visible damage Good tinning ( 95 % covered); no visible damage ± (0.1 % R + 0.05) no visible damage No visible damage No visible damage ± (0.1 % R + 0.05) no visible damage; no open circuit in bent position No flashover or breakdown No burning after 30 s Notes (1) The quoted IEC standards are also released as EN standards with the same number and identical contents (2) Tested on a 4-layer printed circuit board with SAC micro alloy Revision: 13-Apr-17 Document Number: 28916 8 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 HP, MCT 0603 HP, MCU 0805 HP www.vishay.com Vishay Beyschlag DIMENSIONS Tt W WT H Tb L DIMENSIONS AND MASS TYPE / SIZE H (mm) L (mm) W (mm) WT (mm) Tt (mm) Tb (mm) MASS (mg) MCS 0402 HP 0.32 ± 0.05 1.0 ± 0.05 0.5 ± 0.05 > 75 % of W 0.2 + 0.1/- 0.15 0.2 ± 0.1 0.6 1.55 ± 0.05 0.85 ± 0.1 > 75 % of W 0.3 + 0.15/- 0.2 0.3 + 0.15/- 0.2 1.9 2.0 ± 0.1 1.25 ± 0.15 > 75 % of W 0.4 + 0.1/- 0.2 0.4 + 0.1/- 0.2 4.6 MCT 0603 HP 0.45 + 0.1/- 0.05 MCU 0805 HP 0.52 ± 0.1 SOLDER PAD DIMENSIONS X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING TYPE / SIZE REFLOW SOLDERING G (mm) Y (mm) X (mm) Z (mm) G (mm) Y (mm) X (mm) Z (mm) MCS 0402 HP - - - - 0.35 0.55 0.55 1.45 MCT 0603 HP 0.55 1.10 1.10 2.75 0.65 0.70 0.95 2.05 MCU 0805 HP 0.80 1.25 1.50 3.30 0.90 0.90 1.40 2.70 Notes • The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x (1), or in publication IPC-7351 (1) The quoted IEC standards are also released as EN standards with the same number and identical contents Revision: 13-Apr-17 Document Number: 28916 9 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. 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No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners. © 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED Revision: 08-Feb-17 1 Document Number: 91000