7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266555 -1 DESCRIPTION A 2266555 -2 FINE CRIMP HEIGHT ADJUST A 2266555 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2266555 -7 A FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT - 8- 2266555 -5 8- 2266555 -4 1338685-1 5-18022-5 1338685-1 - 5-18022-5 - 2119641-1 2119799-1 - - 1901094-3 - - - 2119653-1 - - - - - - - - 2168400-6 2119799-1 - - - 2168400-6 - (QUANTITY 2) - - - (QUANTITY 2) - - - - 2063440-1 - - - - - - - - 6 - - - CRIMP WIRE INSUL APPLICATOR DATA SIZE - - TYPE - F O 2.29 mm [.090] 4.19 mm [.165] APPLICATOR INSTRUCTIONS 408-10389 - YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION WIRE STRIP LENGTH n 5.85-6.61 mm [.230-.260 IN] C TERMINAL APPLICATION SPECIFICATION (A)YPES 72-WT08-846-1 Revision 14/12/26 13 TERMINAL APPLICATION SPECIFICATION - YAZAKI TERMINAL (A) 7114-4151-02 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 1949064-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - 1.88-2.10 mm [.074-.083 IN] - (B)YPES 72 WT10-1782-1 Revision 12/11/23 - - - - - 6 TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL (A) 1572003-1 - INSULATION DIAMETER RANGE n 5.85-6.61 mm [.230-.260 IN] - - YAZAKI CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE - AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: YAZAKI TERMINAL TERMINAL DATA: YAZAKI SEAL 7158-3112-70 C1__DWG_PN_4_0 CABLE DIAMETER C1__DWG_PN_4_1 13 TE TERMINAL (B) 1949535-1 YAZAKI TERMINAL C2__DWG_PN_1_0 (B) 7116-4151-02 C2__DWG_PN_1_1 TE SEAL C2__DWG_PN_2_0 1949064-2 C2__DWG_PN_2_1 YAZAKI SEAL C2__DWG_PN_3_0 C2__DWG_PN_4_0 7158-3112-70 C2__DWG_PN_3_1 CABLE DIAMETER - - 13 14 C2__DWG_PN_4_1 - WIRE SIZE 1.00mm2 0.85mm2 0.75mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.30+/-0.05 [.051+/-.002] 1.20+/-0.05 [.047+/-.002] 1.20+/-0.05 [.047+/-.002] CRIMP HEIGHT REFERENCE SETTING 9 8.1 W1__DWG_CRIMP_HT_1 8.7 W1__DWG_CRIMP_HT_2 8.7 W1__DWG_CRIMP_HT_3 WIRE SIZE W1__FA_SETTING_1 1.25mm2 1.00mm2 W1__FA_SETTING_2 0.85mm2 W1__FA_SETTING_3 0.75mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 CRIMP HEIGHT REFERENCE SETTING 1.40+/-0.05 [.055+/-.002] 7.8 W2__DWG_CRIMP_HT_1 1.30+/-0.05 [.051+/-.002] 1.20+/-0.05 [.047+/-.002] 1.20+/-0.05 [.047+/-.002] - - - W2__FA_SETTING_3 8.7 W2__DWG_CRIMP_HT_4 - W2__FA_SETTING_2 8.7 W2__DWG_CRIMP_HT_3 9 W2__FA_SETTING_1 8.1 W2__DWG_CRIMP_HT_2 - W2__FA_SETTING_4 - 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. B 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266555 2266555 2266555 2266555 -4 -4 -5 -6 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 7 8 9 10 11 A 12 - 13 14 15 1 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. WHEN SWITHCING TERMINALS, FEED ADJUSTMENT IS REQUIRED. AMP 4805 REV 31MAR2000 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 4.50 . REVISIONS DIST A 66 P LTR 2 1 1 - -77 -7 2 1 1 - -6 2 1 1 - -5 2 1 1 1 1 -2 - 1-2079383-0 1633782-4 2119957-2 8-21084-0 2119640-1 2079988-1 -1 PART NO 2 1 1 - DESCRIPTION DATE DWN APVD 1 DEVELOPMENT 28OCT2014 YY UG A RELEASED 02APR2015 YY UG 2063440-1 - 2119641-1 - - - 1901094-3 - - 2119653-1 - - 5-18022-5 - 2119950-1 - 8- 2266555 -4 - 2119949-1 PNEUMATIC FEED 8- 2266555 -5 1338685-1 2161326-1 MECHANICAL FEED NONE 2161326-1 5-18022-5 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST A A SERVO LATCH PLATE PNEUMATIC 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2266555 -6 7- 2266555 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 SCR, BHSC, RoHS (M3 X 6) FENCE APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 2 1-2079383-0 1 1633782-4 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 269 267 260 252 250 249 ITEM NO 1 - 1 1 1 1 - 1 1 1 1 1 1 REF 1 2 1 1 1 2 1 3 1 1 4 2 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 1 - 1 1 1 1 mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2079383-4 1803096-1 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 1752356-3 2079383-5 2161328-1 1320908-8 2119959-2 455888-3 1320928-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 6-1333205-1 2-2119781-4 4-238011-5 8-1633965-1 1-455888-5 8-458141-7 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 2 1 1 2 1 2 1 - - 1 2 1 - - 1 1 - - REF REF 2 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 27OCT2014 CHK 27OCT2014 APVD 27OCT2014 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119758 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 2 2079383-4 1 1803096-1 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 2119085 1 2119092-1 1 1752356-3 2 2079383-5 1 2161328 1 1320908-8 1 2119959-2 1 455888-3 1 1320928-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 6-1333205-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 4-238011-5 1 8-1633965-1 1 1-455888-5 1 8-458141-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-22279-3_SIMP 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 117 82 79 78 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119798-1 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2266555 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - FEED TYPE MECHANICAL 6 6 A D 250 2 53 A 238 63 247 246 44 7 252 245 35 2 166 8 242 2 57 REF 2 SHEAR DEPRESSOR DETAIL 2 6 8 82 136 1 34 REF 2 51 C 3 TERMINAL SUPPORT LOCATION 1 4 SERVO LATCH PLATE 28 5 41 135 198 66 A 33 24 SERVO FEEDER NOT INCLUDED B 30 117 REF 2 164 67 11 213 A 57 CAM POSITIONS 79 20 78 21 B 267 9 29 12 13 269 1 ITEM 30 LOCATED AT FRONT HOLES 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 47 14 19 10 241 30mm STROKE REF 1 56 4 3.8 0.5 [ 0.15 0.01 ] 52 172 133 D 2.4 [ 0.09 ] 244 59 240 REF 243 50 137 - 2 163 C - - 5 260 7 249 APVD 62 39 56 DWN 37 38 59 DATE SEE SHEET 1 40 239 PNEUMATIC DESCRIPTION 20 46 32 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 27OCT2014 CHK 27OCT2014 APVD 27OCT2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266555 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266555 -1 DESCRIPTION A 2- 2266555 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A CONVERT TO FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266555 -5 A FINE CRIMP HEIGHT ADJUST MECHANICAL FEED 2- 2266555 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT 2161326-1 - - MECHANICAL FEED PNEUMATIC FEED - - - 1901094-3 - - 2119653-2 2119641-2 - - - 2119653-2 5-18022-5 - - - 5-18022-5 1338685-1 - - 8- 2266555 -4 1338685-1 2119950-1 8- 2266555 -4 1901094-3 8- 2266555 -5 - 2119949-1 2119799-1 5-18022-5 - 2161326-1 2119641-2 CRIMP WIRE INSUL SIZE 2.29 mm [.090] 4.19 mm [.165] APPLICATOR INSTRUCTIONS 408-10389 - - - 2168400-6 2119799-1 - - - - - 2168400-6 - - (QUANTITY 2) - (QUANTITY 2) - - - 6 - - 2063440-1 - - - - - - - TYPE - F O - YAZAKI TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n 5.85-6.61 mm [.230-.260 IN] TERMINAL APPLICATION SPECIFICATION (A)YPES 72-WT08-846-1 Revision 14/12/26 WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED TE TERMINAL (A) 1572003-1 YAZAKI TERMINAL C1__DWG_PN_1_0 (A) 7114-4151-02 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 1949064-2 C1__DWG_PN_3_1 n 5.85-6.61 mm [.230-.260 IN] - YAZAKI SEAL CABLE DIAMETER C1__DWG_PN_4_0 7158-3112-70 n 1.8-2.3 C1__DWG_PN_4_1 12 - YAZAKI CRIMP SPECIFICATION - AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE 12 YAZAKI TERMINAL TERMINAL DATA: AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: C - YAZAKI CRIMP SPECIFICATION - INSULATION DIAMETER RANGE - 1.88-2.10 mm [.074-.083 IN] - (B)YPES 72 WT10-1782-1 Revision 12/11/23 - - - - - - TERMINALS APPLIED TE TERMINAL (B) 1949535-1 YAZAKI TERMINAL C2__DWG_PN_1_0 (B) 7116-4151-02 C2__DWG_PN_1_1 TE SEAL C2__DWG_PN_2_0 1949064-2 C2__DWG_PN_2_1 YAZAKI SEAL C2__DWG_PN_3_0 C2__DWG_PN_4_0 7158-3112-70 C2__DWG_PN_3_1 C2__DWG_PN_4_1 CABLE DIAMETER n 1.8-2.3 - 12 - WIRE SIZE 1.00mm2 0.85mm2 0.75mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.30+/-0.05 [.051+/-.002] 1.20+/-0.05 [.047+/-.002] 1.20+/-0.05 [.047+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 8.1 8.7 8.7 9 WIRE SIZE W1__FA_SETTING_1 1.25mm2 1.00mm2 W1__FA_SETTING_2 0.85mm2 W1__FA_SETTING_3 0.75mm2 1 B 2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 CRIMP HEIGHT REFERENCE SETTING 1.40+/-0.05 [.055+/-.002] 7.8 W2__DWG_CRIMP_HT_1 1.30+/-0.05 [.051+/-.002] 8.1 W2__DWG_CRIMP_HT_2 1.20+/-0.05 [.047+/-.002] 8.7 W2__DWG_CRIMP_HT_3 1.20+/-0.05 [.047+/-.002] 8.7 W2__DWG_CRIMP_HT_4 9 6 - 13 - - W2__FA_SETTING_1 - W2__FA_SETTING_2 - W2__FA_SETTING_3 - W2__FA_SETTING_4 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - - 2266555 -4 2266555 -4 2266555 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. WHEN SWITHCING TERMINALS, FEED ADJUSTMENT IS REQUIRED. AMP 4805 REV 31MAR2000 - 1 - 1 1 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - & 152. 11 13 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - APPLICATOR DATA A - 5-18022-5 8- 2266555 -5 1338685-1 2119951-1 SMART APPLICATOR - 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR PNEUMATIC REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED MECHANICAL SERVO LATCH PLATE 7- 2266555 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 - - - - 2 1 1 - 2 1 1 - 2 1 1 1 2 1 1 - -77 -27 -25 -22 -21 1-2079383-0 1633782-4 2119782-1 2119640-1 PART NO SCR, BHSC, RoHS (M3 X 6) FENCE FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED DESCRIPTION 2 1-2079383-0 1 1633782-4 1 2119782 1 2119640-1 - 269 267 251 250 1 1 1 - 1 1 1 1 1 1 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 2079988-1 1-22279-3 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2079383-4 1803096-1 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-2 1752356-3 2079383-5 2161328-1 1320908-8 2119959-2 455888-3 1320928-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 6-1333205-1 2-2119781-4 4-238011-5 8-1633965-1 1-455888-5 8-458141-7 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 2 1 1 1 1 2 1 1 - 1 2 1 - - 1 2 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 - DWN 27OCT2014 CHK 27OCT2014 APVD 27OCT2014 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 2 2079383-4 1 1803096-1 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 1752356-3 2 2079383-5 1 2161328 1 1320908-8 1 2119959-2 1 455888-3 1 1320928-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 6-1333205-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 4-238011-5 1 8-1633965-1 1 1-455888-5 1 8-458141-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-4 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 82 79 78 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC - 1 2079988_GATD Ocean Side Feed Applicator - DRAWING NO 2266555 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE - - - 40 145 38 239 246 39 59 7 56 140 152 REF 5 2 2 D 2.4 [ 0.09 ] 2 57 244 7 139 REF SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 53 2 238 A 8 63 249 166 242 2 6 50 8 3.8 0.5 [ 0.15 0.01 ] REF 163 34 59 82 136 137 C 1 52 172 1 REF TERMINAL SUPPORT LOCATION 2 51 56 C 3 1 4 SERVO LATCH PLATE 28 5 41 240 133 4 135 198 164 66 24 213 57 19 20 10 79 117 REF 67 A 30 SERVO FEEDER NOT INCLUDED 2 11 33 A 21 78 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 269 30 REF 29 REF 30mm STROKE 30mm STROKE 142 1 12 29 CAM POSITIONS B 9 267 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE 141 151 32 34 143 8 1 144 143 10 1 20 11 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 27OCT2014 CHK 27OCT2014 APVD 27OCT2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266555 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A