Willow DG85A-1011-96-1012-S2R Automotive / industrial relay Datasheet

DG85 series
automotive / industrial relays
• General purpose automotive or industrial relays
• High inrush capabilities
• PCB Mounting option
• Ideal for DC Motor Control
• High continuous DC current capacity- 100A
• Industry standard size and footprint
• DG85F optimised for 24VDC switching
• RoHS Compliant
Contacts
Contact number & arrangement
SPST-NO (1 Form A); SPDT (1 Form C)
Contact material
AgNi0.15; AgNi90/10; AgSnOInO; AgCdO
Max. switching voltage
DC
30VDC (current dependent - see Figs 5 & 6 ); DG85F 24VDC
DG85A
Max. continuous current
SPST-NO
SPDT (NO/NC)
Max. switching current - make3 (AgSnOInO)
SPST-NO
SPDT (NO/NC)
Max. switching current - break
Min. switching current (DG85A = AgNi, others AgSnOInO)
Contact gap
Initial contact resistance
DG85C
DG85D
DG85F
40A
60A
80A
100A
60A
40A/30A
60A/40A
80A/60A
-
60A/40A
120A
120A
240A
240A
120A
120A/45A
120A/45A
240/180A
-
120A/45A
SPST-NO
SPDT (NO/NC)
DG85B
40A
60A
80A
100A
60A
40A/30A
60A/40A
80A/60A
-
60A/40A
0.1A 12VDC
0.5A 12VDC
0.5A 12VDC
0.5A 12VDC
0.5A 12VDC
>0.5mm
>0.5mm
>0.5mm
≤1.0mm
>1.0mm
<100mΩ, max. at 0.1A/6VDC
Coil
Rated voltage
DC
6...24V
Must release voltage
≥0.1Un
Operating range of supply voltage
See coil table 1
Rated power consumption
DC
1.6W; 1.81W with resistor; DG85F, 2.3W
Insulation
Insulation resistance
100MΩ at 500VDC, 50%RH
Dielectric strength
coil to contact
500Vrms, 1min
contact to contact
500Vrms, 1min
General Data
Operating time (typical)
ms
7ms
Release time (typical)
ms
2 ms
Electrical Life2
ops
1 x 105; DG85F only: 5 x 104, 60A/40A, 1 x 105, 40A/20A (NO/NC Contacts )
Mechanical life
ops
1 x 107; DG85F only: 5 x 105
Dimensions
LxWxH
Weight
various - see dimensional drawings
40g approx. depending on style and mounting
Ambient temperature
storage
operating
-40 to 155°C
-40 to 125°C (derate above 85°C - consult factory)
Shock resistance
Functional: 20g 11mS; Destructive: 100g
Vibration resistance
DA 1.27mm 10-40Hz / 40-70Hz:5g / DA 0.5mm 100-500Hz: 10g
Page 1 of 4
Ref: DG85 021916JHM
www.aecsensors.com
Sales Department Tel: (888) 847-6552
Specifications are liable to change without notice. E&OE.
DG85 series
automotive / industrial relays
Coil Data
Table 1
Model
Coil voltage code
Nominal voltage
(VDC)
Coil resistance
(Ω) ±10%
Must operate
voltage Max.
(VDC)
Maximum
Allowable voltage
(VDC)*
Must release
voltage min.
(VDC)
DG85A
DG85B
DG85C
DG85D
1006
6
22
3.6
10.1
0.6
1012
12
90
7.2
20.5
1.2
1024
24
330
14.4
39.1
2.4
1006
6
15.6
3.6
6.4
0.6
1012
12
62.5
7.2
14.8
1.2
1024
24
250
14.4
28.8
2.4
DG85F
* At ambient temperature of 85’C and above, up to maximum ambient temperature of 125’C, maximum allowable voltage should be reduced by 28%
Ordering codes
Contact
material
Type
D
G
8
5
Contact
arrangement
-
Cover protection and
mounting
-
Coil code
-
Options
-
Series
A
-
40/30A
B
-
60/40A
C
-
80/60A
D
-
100A
F
-
60/40A
see Table 1
Options 1 Metal Brackets*
Nil
-
No options
Contact material
M1
-
Metal bracket
10
-
AgCdO
M2
-
Bent metal bracket
20
-
AgNi
70
-
AgSnOInO
80
-
AgNi0.15 (consult factory)
S1
-
Skirted cover & metal
bracket
S2
-
Skirted cover & bent
metal bracket
Contact arrangement
Options 2 Parallel Components
11
-
SPDT (1 C/O, 1 Form C)
Nil
-
No options
21
-
SPST-NO (1N/O, 1 Form A)
R
-
Integral resistor
Cover protection category
D
-
Integral diode +85, -86
3
-
in cover, sealed - IP67 (not available for DG85C
& DG85D, nor for any metal mounting bracket)
DR
-
Integral diode reversed -85,
+86 (standard)
7
-
in cover, dust cover - IP54
BD
-
Bi-directional diode
9
-
Cover with mounting bracket (plastic, unless optional
metal bracket specified)
Connection mode
* Metal brackets factory fitted to cover as standard
5
-
for PCB
Consult factory for brackets supplied loose
6
-
Flat Blades
D
-
Double 87 flat blades (DG85A, DG85B & SPST-NO only)
Page 2 of 4
Ref: DG85 021916JHM
www.aecsensors.com
Sales Department Tel: (888) 847-6552
Specifications are liable to change without notice. E&OE.
DG85 series
automotive /industrial relays
Fig. 1
Overall Dimensions - Plug-in Types
DG85A, DG85B, DG85F
SPST-NO (1 Form A)
SPDT (1 Form C)
SPST-NO (Double 87)
DG85C, DG85D
SPST-NO (1 Form A)
SPDT (1 Form C)
All dimensions in mm
Overall Dimensions and PCB Mounting Hole Dimensions - PCB Types
DG85A, DG85B, DG85F
SPST-NO
Fig. 2
DG85C, DG85D
SPDT (1C/O)
SPST-NO
SPDT (1C/O)
Suggested PCB Mounting Hole Dimensions - Bottom View
DG85C, DG85D
1.4
2.6
1.4
2.6
DG85A, DG85B, DG85F
Dimensions in mm
Page 3 of 4
Ref: DG85 021916JHM
American Electronic Components Inc., 1101 Lafayette St. Elkhart, IN46516
www.aecsensors.com
Sales Department Tel: (888) 847-6552
Specifications are liable to change without notice. E&OE.
DG85 series
automotive / industrial relays
Overall Dimensions - Plug-in types with optional brackets & skirts
Fig. 3
Ø5.5
Ø6.5
All dimensions in mm
Wiring Diagrams
Fig. 4
SPST-NO
SPST-NO with double
87 terminals
SPDT
(D)
(DR)
Max. DC resistive load breaking capacity
Fig. 5
Max. DC resistive load breaking capacity
DG85A, DG85B
Fig. 6
DG85C, DG85D
100A
80A
Notes:
1: All parameters, unless otherwise specified, are measured at ambient temperature of 23ºC.
2: Electrical life obtained at resistive or inductive load at 40A, 15VDC with suitable arc suppression circuit attached and with operating
frequency of 1 op/sec.
3: Maximum make current refers to lamp load inrush current.
Page 4 of 4
Ref: DG85 102315JHM
www.aecsensors.com
Sales Department Tel: (888) 847-6552
Specifications are liable to change without notice. E&OE.
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