Wall DCRED110S5UW20 Single and dual output Datasheet

DATASHEET
Rev. A
DCREDUW20 SERIES
4:1 Ultra Wide Input Voltage Range
Single and Dual Outputs
Standard 2.0” x 1.0” x 0.4” Package
20 Watt DC/DC Power Converters
FEATURES
• Railway Applications
• Single and Dual Outputs
• Industry Standard 2.00” x 1.00” x 0.40” Package
• 20 Watts Maximum Output Power
• 4:1 Ultra Wide Input Voltage Range
• High Efficiency up to 89%
• 1600VDC I/O Isolation
APPLICATIONS
• Output Current up to 4.5A
• Railway Systems
• Positive Logic Remote On/Off
• Wireless Networks
• Fixed Switching Frequency
• Telecom / Datacom
• Measurement Equipment
• Industry Control Systems
• Semiconductor Equipment
OPTIONS
• Over Voltage, Over Current, and Short Circuit Protection
• Ultra Low Quiescent Current
• Six-Sided Continuous Shield
• CE Mark Meets 2006/95/EC, 93/68/EEC, and 2004/108/EC
• Without Trim Pin
• Compliant to RoHS EU Directive 2002/95/EC
• Without OnOff Pin
• UL60950-1, EN60950-1, IEC60950-1, and EN50155 Safety Approvals
(Pending)
• Negative Logic Remote On/Off
DESCRIPTION
The DCREDUW20 series of DC/DC power converters provides up to 20 Watts of output power in an industry standard 2.00” x 1.00” x
0.40” package and footprint. This series has single and dual output models with 4:1 ultra wide input voltage ranges of 9-36VDC, 1875VDC, and 43-160VDC. Some features include high efficiency, 1600VDC I/O isolation, six-sided shielding, and positive logic
remote ON/OFF. These converters are also protected against over voltage, over current, and short circuit conditions. All models are
RoHS compliant and have UL60950-1, EN60950-1, and IEC60950-1, and EN50155 safety approvals (pending). This series is best
suited for use in wireless networks, telecom/datacom, measurement equipment, industry control systems, semiconductor equipment,
and railway systems.
02/26/2013
Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 1 of 5
DCREDUW20 Series
Single & Dual Outputs
4:1 Input Voltage Range
20 Watt DC/DC Power Converters
Rev. A
SPECIFICATIONS: DCREDUW20 Series
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Nom
Max
9
18
43
24
48
110
36
75
160
50
100
170
9
18
43
Unit
INPUT SPECIFICATIONS
24VDC nominal input models
48VDC nominal input models
110VDC nominal input models
24VDC nominal input models
48VDC nominal input models
110VDC nominal input models
24VDC nominal input models
48VDC nominal input models
110VDC nominal input models
24VDC nominal input models
48VDC nominal input models
110VDC nominal input models
24VDC & 48VDC nominal input models
110VDC nominal input models
Nominal Vin and full load
Input Voltage Range
Input Surge Voltage (1 sec max)
Start-Up Voltage
Shutdown Voltage
Input Filter
Input Reflected Ripple Current
OUTPUT SPECIFICATIONS
Output Voltage
Low line to high line at full load
No load to full load
Load Regulation
10% Load to 90% Load
Cross Regulation (Dual Outputs)
Voltage Accuracy
Voltage Adjustability (See Note 5)
Output Power
Output Current
Ripple & Noise (20MHz)
Transient Response Recovery Time
Measured with a 1µF/50V MLCC
25% load step change
Nominal Vin and constant resistive
load
Minimum Load
Temperature Coefficient
PROTECTION
Over Load Protection
Short Circuit Protection
Over Voltage Protection
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Common choke
Pi filter
30
Single Output
Dual Output
Single Output
Dual Output
Single Output
Dual Output
-0.2
-0.5
-0.2
-1.0
-0.1
-0.8
-5
-1.0
-10
+0.2
+0.5
+0.2
+1.0
+0.1
+0.8
+5
+1.0
+10
20
%
%
%
%
%
%
W
250
µs
Power Up
Remote On/Off
30
30
% of full load at nominal input
ms
%
%/°C
+0.02
150
Hiccup, automatic recovery
See Table
Nominal Vin and full load
%
See Table
330
Input to Output
Input to Case
Output to Case
KHz
1600
1000
1000
10
DC/DC ON
DC/DC OFF
DC/DC ON
DC/DC OFF
Input Current of Remote Control Pin
Remote Off State Input Current
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature (See Note 7)
Maximum Case Temperature
Storage Temperature
Relative Humidity
Thermal Shock
Vibration
Nominal Vin
Nominal Vin
-0.5
With derating
-40
-55
5
Natural Convection
Natural Convection with Heatsink
BELLCORE TR-NWT-000332
MIL-HDBK-217F
PHYSICAL SPECIFICATIONS
Weight
Case Material
Base Material
Potting Material
Dimensions (L x W x H)
Shielding
SAFETY & EMC CHARACTERISTICS
Safety Approvals (pending)
VDC
3000
GΩ
pF
Open or 3V < Vr < 15V
Short or 0V < Vr < 1.2V
Short or 0V < Vr < 1.2V
Open or 3V < Vr < 15V
+1.0
2.5
mA
mA
+101
+105
+125
95
EN61373, MIL-STD-810F
EN61373, MIL-STD-810F
12
10
1,630,000 hours
295,000 hours
°C
°C
°C
% RH
°C/Watt
1.06oz (30g)
Nickel-coated copper
FR4 PCB
Silicon (UL94-V0)
2.00 x 1.00 x 0.40 inches (50.8 x 25.4 x 10.2 mm)
Six-sided
EMI (See Note 9)
EN55022, EN55011
ESD
EN61000-4-2
Radiated Immunity
Fast Transient (See Note 10)
Surge (See Note 10)
Conducted Immunity
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
02/26/2013
mAp-p
See Table
See Table
Isolation Resistance
Isolation Capacitance
REMOTE ON/OFF (See Note 6)
MTBF (See Note 1)
VDC
0
-0.02
Isolation Voltage
Thermal Impedance (See Note 8)
VDC
8
16
40
Asymmetrical load 25%/100% full load
Full load an nominal Vin
Start-Up Time
Negative Logic (optional)
VDC
See Table
Line Regulation
Positive Logic (standard)
VDC
24VDC & 48VDC nominal input models
110VDC nominal input models
Air
±8KV
Contact
±6KV
20 V/m
±2KV
±2KV
10 Vrms
Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
UL60950-1, EN60950-1, IEC60950-1, EN50155
Class B
Class A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Page 2 of 5
DCREDUW20 Series
Single & Dual Outputs
4:1 Input Voltage Range
20 Watt DC/DC Power Converters
Rev. A
MODEL SELECTION TABLES
SINGLE OUTPUT MODELS
Model Number
Input Voltage
Range
DCRED24S33UW20
Output Current
Output
Voltage
Min. Load Full Load
3.3 VDC
0mA
4500mA
Input (2)
Current
Over Voltage
Protection
Ripple &
Noise (3)
Output
Power
Efficiency (3)
Maximum (4)
Capacitive Load
6mA
3.7 - 5.4 VDC
75mVp-p
14.8W
85%
7000µF
5.6 - 7.0 VDC
DCRED24S5UW20
24 VDC
5 VDC
0mA
4000mA
6mA
75mVp-p
20W
88%
5000µF
DCRED24S12UW20
(9 – 36 VDC)
12 VDC
0mA
1670mA
6mA
13.5 - 19.6 VDC 100mVp-p
20W
89%
850µF
DCRED24S15UW20
15 VDC
0mA
1330mA
6mA
16.8 - 20.5 VDC 100mVp-p
20W
88%
700µF
DCRED48S33UW20
3.3 VDC
0mA
4500mA
4mA
3.7 - 5.4 VDC
75mVp-p
14.8W
85%
7000µF
5.6 - 7.0 VDC
75mVp-p
20W
88%
5000µF
DCRED48S5UW20
48 VDC
5 VDC
0mA
4000mA
4mA
DCRED48S12UW20
(18 – 75 VDC)
12 VDC
0mA
1670mA
4mA
13.5 - 19.6 VDC 100mVp-p
20W
89%
850µF
15 VDC
0mA
1330mA
4mA
16.8 - 20.5 VDC 100mVp-p
20W
89%
700µF
DCRED48S15UW20
DCRED110S33UW20
3.3 VDC
0mA
4500mA
3mA
3.7 - 5.4 VDC
75mVp-p
14.8W
85%
7000µF
DCRED110S5UW20
110 VDC
5 VDC
0mA
4000mA
3mA
5.6 - 7.0 VDC
75mVp-p
20W
87%
5000µF
DCRED110S12UW20
(43 – 160 VDC)
12 VDC
0mA
1670mA
3mA
13.5 - 19.6 VDC 100mVp-p
20W
88%
850µF
15 VDC
0mA
1330mA
3mA
16.8 - 20.5 VDC 100mVp-p
20W
89%
700µF
DCRED110S15UW20
DUAL OUTPUT MODELS
Output Current
No load (2)
Maximum (4)
Ripple & Noise (3) Output Power Efficiency (3)
Input
Current
Capacitive
Load
Min. Load Full Load
Input Voltage
Range
Output
Voltage
DCRED24D12UW20
24 VDC
±12 VDC
DCRED24D15UW20
(9 – 36 VDC)
DCRED48D12UW20
48 VDC
DCRED48D15UW20
Model Number
0mA
±833mA
6mA
100mVp-p
±15 VDC
0mA
±667mA
6mA
100mVp-p
±12 VDC
0mA
±833mA
4mA
100mVp-p
(18 – 75 VDC)
±15 VDC
0mA
±667mA
4mA
100mVp-p
DCRED110D12UW20
110 VDC
±12 VDC
0mA
±833mA
3mA
DCRED110D15UW20
(43 – 160 VDC)
±15 VDC
0mA
±667mA
3mA
20W
88%
±500µF
20W
89%
±350µF
20W
88%
±500µF
20W
89%
±350µF
100mVp-p
20W
88%
±500µF
100mVp-p
20W
89%
±350µF
NOTES
1.
BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40°C.
MIL-HDBK-217F Notice2 @Ta=25°C, Full load (Ground, Benign, controlled environment).
2.
Typical value at nominal input voltage and no load.
3.
Typical value at nominal input voltage and full load.
4.
Test by minimum Vin and constant resistive load.
5.
Trimming allows the user to increase or decrease the output voltage set point of the module. This is accomplished by connecting an external resistor between the TRIM
pin and either the +Vout pin or the –Vout pin.
6.
The ON/OFF control pin voltage is reference to –Vin. Positive Logic comes standard and to order negative logic remote on/off add the suffix “R” to the model number.
7.
Operating Temperature:
These converters can meet the railway T2 and TX temperature requirements.
T2: -40°C to +70°C for all models, TX: -40°C to +85 with power derating to 55% output power. (With heatsink the power derates to 70% output power).
Test conditions with vertical direction by natural convection (20LFM).
8.
Heatsink is optional and P/N: 7G-0020C-F. See “Product Standard Table” on page 5 for ordering information.
9.
EN55022 and EN55011
1) 24Vin and 48Vin Models: To meet Class B the modules do not need an external filter.
2) 110Vin Models: To meet Class A the modules do not need an external filter.
10. An external input filter capacitor is required if the module has to meet EN61000-4-4 and EN61000-4-5.
The filter capacitor suggested for 24Vin and 48Vin models is Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ.
The filter capacitor suggested for 110Vin models is Rubycon BXF series, 100μF /250V.
11. There are several different options available for this series. Please see the “Product Standard Table” on page 4 for all options and ordering information.
CAUTION: This power converter is not internally fused. An input line fuse must always be used.
Due to advances in technology, specifications subject to change without notice.
02/26/2013
Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 3 of 5
DCREDUW20 Series
Single & Dual Outputs
4:1 Input Voltage Range
20 Watt DC/DC Power Converters
Rev. A
DERATING CURVES
DCRED48S5UW20 Derating Curve
DCRED48S5UW20 Derating Curve with Heatsink (Note 8)
CHARACTERISTICS
DCRED48S5UW20 Efficiency vs Input Voltage
DCRED48S5UW20 Efficiency vs Output Load
MECHANICAL DRAWING
Unit: inches (mm)
PIN CONNECTIONS
EXTERNAL OUTPUT TRIMMING
PIN
SINGLE
DUAL
1
+INPUT
+INPUT
2
-INPUT
-INPUT
3
+OUTPUT
+OUTPUT
4
TRIM
COMMON
5
-OUTPUT
-OUTPUT
6
CTRL
CTRL
Output can be externally trimmed
by using the method shown below.
TRIM UP
TRIM DOWN
5
4
RU
4
RD
3
PRODUCT STANDARD TABLE
1. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
2. Pin Pitch Tolerance: ±0.01 (0.25)
Suffix
No Suffix
Negative Remote ON/OFF
R
Without ON/OFF Pin
D
Without ON/OFF & Trim Pin
G
Positive Remote ON/OFF without Trim Pin
F
Negative Remote ON/OFF without Trim Pin
RF
Heatsink
HS
3. Pin Dimension Tolerance: ±0.01 (0.25)
02/26/2013
Option
Positive Remote ON/OFF (standard)
Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 4 of 5
Rev. A
DCREDUW20 Series
Single & Dual Outputs
4:1 Input Voltage Range
20 Watt DC/DC Power Converters
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working
closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to
provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss
your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
02/26/2013
(603)778-2300
(888)587-9255
(603)778-9797
[email protected]
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 5 of 5
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