NEW Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply DF58 Series Small-sized, low profile connector 5.8mm （ 3 pos.） mm 7 4.9 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 1mm Fig.1 ■Features Description of the ViSe Lock Design 1. Small-sized, low profile connector Insertion operation appears to be vertical mating. However, it is actually inserted at an angle which ensures high retention force in upper direction. Low profile design of 1.0mm stacking height, the connector is suitable for small-sized devices. 2. Leveling of the vertical mating cable Before mating Ver tical inser tion of the connector for mating enhances the assembly operation within device. 3. Proprietary ViSe Lock design The cable side lock has been strengthened with our proprietary ViSe Lock mechanism*, preventing the cables from being easily disconnected due to tough routing or an excessive load. (*ViSe Lock: Verticalinsertion Swing-extraction)(Fig.2)*Patent pending After mating 4. High current capability up the maximum of 3.0A (2pos. : When 28AWG is used) By adopting high conductivity material and lowering contact resistance through optimized contact force, high-current capability is achieved in spite of its small size. 5. Highly reliable contact design Effective mating length of 0.29mm is achieved in spite of low profile 1.0mm stacking height. The 2-point clipping contact stabilizes contact resistance. Fig.2 Contact design Effective mating length of 0.29mm 2-points of contact 6. Halogen-free* *As defined by IEC 61249-2-21 Br-900ppm max, Cl-900ppm max, Br+Cl-1,500ppm max Cross sectional view of contact face Fig.3 2016.11 1 DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply ■Product Specifications Current rating Rating 28AWG 30AWG 2pos. 3pos. 3.0A 2.5A 2.5A 2.0A Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 4.Vibration 5.Shock 6.Humidity 7.Temperature cycle 8.Durability 9.Resistance to soldering heat 6pos. 2.0A 1.5A Operating temperature range -55ç to 85ç (Note 1) Operating humidity range 20% to 80% (Note 2) Storage temperature range -10ç to 60ç (Note 3) Storage humidity range 40% to 70% (Note 3) 100V AC／DC Voltage rating Item 1.Insulation resistance 2.Withstanding voltage 3.Contact resistance 4pos. Specification Conditions 100Mø min. 100V DC No flashover or insulation breakdown 500V AC / 1 minute 10mø max. 20mV max. at 1mA. No electrical discontinuity of 1µs or longer No damage, cracks or parts dislocation. No electrical discontinuity of 1µs or longer No damage, cracks or parts dislocation. Contact resistance : 20mø max., Insulation resistance : 100Mø min. No damage, cracks or parts dislocation. Contact resistance : 20mø max., Insulation resistance : 100Mø min. No damage, cracks or parts dislocation. Contact resistance : 20mø max., No damage, cracks or parts dislocation. Frequency : 10 to 55Hz, single amplitude of 0.75mm, 10 cycles, 3 direction Acceleration of 490m/s2, 11ms duration, sine halfwave, 3 cycles in each of the 3 axis No deformation of components affecting performance 96 hours at 40 ±2ç, and humidity of 90 to 95% -55°C → 5 to 35°C → 85°C → 5 to 35°C Times : 30 min. → 2 min. to 3 min. → 30 min. → 2 min. to 3 min. 5 cycles 10 cycles Reflow : See recommended temperature profile (Page 6) Manual soldering : 350°C for 3 seconds Note 1 : Includes temperature rise caused by operating current. Note 2 : Use in environments without condensation. Note 3 : The term "storage" refers to products stored for a long period prior to soldering or usage. The operating temperature and humidity range covers the non-conducting condition of installed connectors in storage, shipment or during transportation. Materials / Finish Product Part Insulator Contacts Insulator Contacts Header Crimp socket Crimp contacts Material Finish LCP Copper Alloy LCP Copper Alloy Black Tin Plated Natural Tin Plated Remarks UL94V-0 --------------UL94V-0 --------------- ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ●Header DF 58 − * P 1.2 V ❹ ❺ ●Crimp contact DF 58 − 2830 SCF 2 Series No.：58 Termination section V：Straight SMT Connector type P：Header DF 58 − * S − 1.2 C ❺ Contact pitch：1.2mm Number of contacts：2, 3, 4, 6 ❻ ●Crimp socket ❹ Series name：DF ❻ Series name：DF Contact pitch：1.2mm Series No.：58 Termination section C：Crimp socket Number of contacts：2, 3, 4, 6 Connector type S：Socket Applicable wire size 2830 : 28 to 30AWG Packaging SCF：Female crimp contact / reel DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply ■Header (SMT) A B C P=1.2 0.95 1.55 4.72 CAV No. Vacuum area Recommended PCB layout D HRS mark 0.65±0.05 C±0.05 0.6 ＋0.05 0 1.5min 2 (0.15) P=1.2±0.05 1.34±0.05 4.7±0.05 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 4.77 1.49 Contact No.1 Dmin 0.85 ＋0.05 0 1±0.05 [Specification number] (21) : Tin plated, Embossed tape packaging (6,000pcs/reel) Unit：mm Part No. HRS No. No. of contacts A B C D DF58-2P-1.2V(21) 666-1001-0 21 2 4.5 3.6 1.2 2.5 DF58-3P-1.2V(21) 666-1002-0 21 3 5.7 4.8 2.4 3.7 DF58-4P-1.2V(21) 666-1003-0 21 4 6.9 6.0 3.6 4.9 DF58-6P-1.2V(21) 666-1005-0 21 6 9.3 8.4 6.0 7.3 Note 1 : Embossed tape reel packaging (6,000pcs/reel). Note 2 : The crossed-hatched area is a no conductive trace area. 3 DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply ●Packaging Specification 1.75±0.1 DMAX Ø１． ５ sprocket hole far side 0.5 2± Ø1 8 0. 1± Ø2 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. F E ＋0.2 0 3± R1 B Product label Ø80±1 Ø380±2 G-G ＋0.3 G A −0.1 ＋ 0 0 .1 C±0.1 .5 8±0.1 ＋0.2 0 Ø1 4±0.1 2±0.1 ●Reel Shape 0.2 G F F-F Extraction Direction Unit：mm Part No. DF58-2P-1.2V(21) DF58-3P-1.2V(21) DF58-4P-1.2V(21) DF58-6P-1.2V(21) A B C D E 16 14.25 7.5 22.4 16.4 24 22.25 11.5 30.4 24.4 Crimp socket A Contact No.1 mark 0.975 HRS mark 4.47 CAV No. B C D P=1.2 Unit：mm Part No. HRS No. No. of contacts A B C D DF58-2S-1.2C 666-1006-0 00 2 4.6 2.6 3.21 1.2 DF58-3S-1.2C 666-1007-0 00 3 5.8 3.8 4.41 2.4 DF58-4S-1.2C 666-1008-0 00 4 7.0 5.0 5.61 3.6 DF58-6S-1.2C 666-1010-0 00 6 9.4 7.4 8.01 6.0 Note 1 : Please order by number of packing (1,000pcs/packing). 4 DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply ■Crimp contact 3.95 1.4 3 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 0.45 1.6 0.7 3.5 0.965 t=0.12 1.4 P=4 Unit：mm Part No. HRS No. Packaging Quantity Finish DF58-2830SCF 666-1011-0 00 Reel 40,000 Tin plated Note : This product is delivered in 40,000 pieces per reels. Please place orders in multiples of 40,000 pieces. ●Applicable wire (Tin plated annealed copper wire) Wire size (Stranded wire conductor) 28AWG （7／Ø0.127mm） （7／Ø0.102mm） 30AWG Unit：mm Jacket outer diameter Recommended cable Strip length Ø0.5 to 0.6mm UL1571 （Thin wire） 1.0 to 1.4mm Note 1 : When using other than the recommended wire, contact your nearest Hirose sales representative. Note 2 : The strip length is a reference value. Please make adjustments so finished crimps will meet the specified values. Refer to the crimping quality standards (ATAD-H0848-00) for details. BTools Unit：mm Type Part No. HRS No. Applicator AP105-DF58-2830S 901-4649-0 00 Press CM-105C 901-0001-0 00 Hand crimping tool HT307/DF58-2830HC Under development Contact extraction tool DF-C-PO （B） 550-0179-2 00 Applicable contact DF58-2830SCF Note : If any trouble has occurred due to tools other than the designated tool, Hirose bears no respoisibility for any trouble. 5 DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply BOperating Precautions 1. Recommended Temperature Profile (Lead-free soldering possible) 10sec MAX MAX 250 250 220ç Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. TEMPERATURE （ç） 200 180ç 150 100 50 0 TIME （sec） 90‒120sec 60sec PRE-HEATING TIME SOLDERING TIME [Applicable Conditions] 1. Peak Temperature : MAX 250℃ 2. Heated Area : 220℃ or above, within 60 sec. 3. Pre-heating Area : 150-180℃, 90-120 sec. 4. Number of Operation : Twice or less * The contact lead area was measured. The conditions may change depending on the types and manufacturers of cream solder, PCB size, and conditions of other materials used for soldering. Please fully check the soldering condition before use. [Remarks 1] This temperature profile is our recommended value. 2. Recommended Hand Solder Conditions 3. Recommended Screen Thickness, Aperture Opening Rate (Pattern Area Ratio) 4. PCB Warpage Soldering iron temperature : 350 ± 10℃, soldering time : within 3 seconds Thickness 0.1mm, aperture opening rate : 100% Max 0.02mm at the center of connector with the both edges of the connector as the baseline. 5. Cleaning Condition Cleaning with IPA is possible. (Cleaning is not recommended as it may change the feel of insertion/extraction, etc. Please consult with us when using other types of cleaning agents.) 6. Precautions ■ Insertion/extraction of the connector while not mounted to the PCB may cause breakage or deformation to the contact. ■ Do not apply flux at the time of hand soldering, as it may result in flux rise. ■ This product may have slightly different hue on molded items, however, they do not affect the product performance. ■ See the separate “DF58 Insertion/Extraction Procedure Manual” for handling precautions at the time of insertion and extraction. 6 DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply BUsage Recommendation 7. Insertion and removal operation method Mating (1) Placing the crimp socket Insert the crimp socket by aligning to the housing outline. Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. If crimp socket is correctly aligned, the top face of the crimp socket becomes parallel to the PCB. (2) Insertion Press down in the center of the crimp socket, and mating is complete. Press down in the center. Mating is finished. (3) Checking the mated state Check if the crimp socket is securely mated. If one end floats or is mated at an angle, unmate, and mate it again. If the connector is inserted when the crimp socket isn't placed correctly, only the friction lock on the non-cable side may be inserted as shown in the Figure below. In this case, unmate, and mate it again. Forced mating will lower the retention force. Insert it over again. 7 DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply BRecommended Usage Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 7. Insertion and removal operation method Powered by TCPDF (www.tcpdf.org) Pull-out operation Pull-out operation starts by hooking on either side of the protrusion to release the crimp socket and pull up to release the friction lock. Raise the entire crimp socket and complete the operation. Raise the entire crimp socket Protrusion for release Raise either side of the and complete the pull-out protrusion operation Use the protrusion for release at the time of pull-out operation. If you forcibly remove it by pulling the cable, cable disconnection and connector breakage will occur. ® 8 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 11/2016. Contents are subject to change without notice for the purpose of improvements.