SL Power MDU2-40-2AD Open-frame switching power supply Datasheet

40W
OPEN-FRAME SWITCHING POWER SUPPLIES
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Single, Dual and Triple Output Models
Universal AC-Input and DC-Input Models
CE Mark: UL/CSA/EN60950 Approvals
BABT Approvals
Austel CCL Certification
Models with UL544/CSA C22.2-601/EN60-601
Medical Safety Approvals
EN55022/FCC Class B Input Line Filter
0% Minimum Load Requirement
Over-Current/Short-Circuit Protection
2-Year Warranty
Minimum 200,000-Hour MTBF
CHARACTERISTICS
Input Voltage .............................FLU and MDU models, universal
input range 85-265 VAC single
phase or 100-370 VDC. DC-input
models, 36-75 VDC (48V, nominal).
Input Line Frequency ................47-440 Hz (ac input models).
Input Line Protection .................MOV transient protected (FLU and
MDU series). Input line fuse provided on-board. (See Note 1.)
EMI Filter...................................Standard. Performance surpasses
conducted EMI requirements of
EN55022/FCC Class B by 10 dB, typ.
DC Output .................................See table. (Note 2.)
Continuous Output Power.........40W, maximum.
Leakage Current .......................MDU Series, non-patient contact rating: 500 µA, maximum.
Output Voltage Adjust ...............Primary output adjustable ±5%.
Auxiliary outputs fixed.
Efficiency...................................62-75%, typical (nominal input line
voltage, nominal load conditions).
Hold-Up Time ............................FLU and MDU models: 16 ms (115
VAC input), 32 ms (230 VAC input),
minimum, at full load
Overload Protection ..................Power-limit circuit.
Short-Circuit Protection.............Continuous.
Over-Voltage Protection............Primary output only.
Soft Start ...................................Standard on all models.
Design Topology .......................Flyback converter with current-mode
control.
Frequency of Operation ............40 kHz (fixed).
Hi-Pot Isolation..........................FLU Series: 5300 VDC, input-to-output for one minute. (Note 3.)
MDU Series: 5700 VDC, input-to-output for one minute. (Note 3.)
Noise, Ripple and Spike ...........1% peak-to-peak, maximum. (See
Note 5.)
Temperature Range ..................-20°C to +70°C.
Output Power De-Rating...........De-rate output power and current
linearly 2%/°C from +50°C to +70°C.
Temperature Coefficient ............±0.05%/°C over the entire operating
temperature range.
Relative Humidity ......................0 to 95%, non-condensing.
Altitude ......................................0 to 10,000 feet.
Cooling ......................................Convection cooling is adequate.
Moving air is recommended for operation in a confined area.
Storage Temperature ................-40°C to +85°C.
Storage Humidity ......................0 to 95%, non-condensing.
Mean Time Between Failures ...>200,000 hours. (Note 6.)
08
Model
Output Current Output
Output Voltage Min. Nom. Max. Voltage Line Load CrossOutput (V)
(A)
(A)
(A)
Tol. Reg. Reg. Reg.
AC-DC Singles
85-265 VAC Input
FLU1-40-1AD
V1
5
0.0
8.00 8.00 1.0%
0.1% 0.2%
—
FLU1-40-2AD
V1
9
0.0
4.40 4.40 1.0%
0.1% 0.2%
—
FLU1-40-3AD
V1
12
0.0
3.30 3.30 1.0%
0.1% 0.2%
—
FLU1-40-4AD
V1
15
0.0
2.70 2.70 1.0%
0.1% 0.2%
—
FLU1-40-5AD
V1
24
0.0
1.70 1.70 1.0%
0.1% 0.2%
—
FLU1-40-6AD
V1
28
0.0
1.40 1.40 1.0%
0.1% 0.2%
—
AC-DC Singles
To UL544/EN60-601/CSA 22.2-601.1
MDU1-40-1AD
V1
5
0.0
8.00 8.00 1.0%
0.1% 0.2%
—
MDU1-40-2AD
V1
9
0.0
4.40 4.40 1.0%
0.1% 0.2%
—
MDU1-40-3AD
V1
12
0.0
3.30 3.30 1.0%
0.1% 0.2%
—
MDU1-40-4AD
V1
15
0.0
2.70 2.70 1.0%
0.1% 0.2%
—
MDU1-40-5AD
V1
24
0.0
1.70 1.70 1.0%
0.1% 0.2%
—
MDU1-40-6AD
V1
28
0.0
1.40 1.40 1.0%
0.1% 0.2%
—
AC-DC Duals
85-265 VAC Input
FLU2-40-1AD
V1
V2
+5
+12
0.0
0.0
3.00 5.00 1.0%
2.00 3.00 5.0%
0.2% 1.0% —
0.5% 3.0% 4.0%
FLU2-40-2AD
V1
V2
+5
+15
0.0
0.0
3.00 5.00 1.0%
1.70 2.00 5.0%
0.2% 1.0% —
0.5% 3.0% 4.0%
FLU2-40-3AD
V1
V2
+5
+24
0.0
0.0
3.00 5.00 1.0%
1.00 1.50 5.0%
0.2% 1.0% —
0.5% 3.0% 4.0%
FLU2-40-4AD
V1
V2
+5
+28
0.0
0.0
3.00 5.00 1.0%
1.00 1.00 5.0%
0.2% 1.0% —
0.5% 3.0% 4.0%
FLU2-40-5AD
V1
V2
5(ISO)
5(ISO)
0.0
0.0
6.00 6.00 1.0%
2.00 2.00 3.0%
0.2% 1.0% —
0.5% 1.0% 1.0%
FLU2-40-6AD
V1 12(ISO)
V2 12(ISO)
0.0
0.0
2.00 3.00 1.0%
1.00 2.00 3.0%
0.2% 1.0% —
0.5% 1.0% 1.0%
FLU2-40-7AD
V1 15(ISO)
V2 15(ISO)
0.0
0.0
1.50 2.50 1.0%
1.20 2.00 3.0%
0.2% 1.0% —
0.5% 1.0% 1.0%
AC-DC Duals
To UL544/EN60-601/CSA 22.2-601.1
MDU2-40-1AD
V1
V2
+5
+12
0.0
0.0
3.00 5.00 1.0%
2.00 3.00 5.0%
0.2% 1.0% —
0.5% 3.0% 4.0%
MDU2-40-2AD
V1
V2
+5
+15
0.0
0.0
3.00 5.00 1.0%
1.70 2.00 5.0%
0.2% 1.0% —
0.2% 3.0% 4.0%
MDU2-40-3AD
V1
V2
+5
+24
0.0
0.0
3.00 5.00 1.0%
1.00 1.50 5.0%
0.2% 1.0% —
0.2% 3.0% 4.0%
MDU2-40-4AD
V1
V2
+5
+28
0.0
0.0
3.00 5.00 1.0%
1.00 1.00 5.0%
0.2% 1.0%
0.5% 3.0%
—
4.0
POWER GENERAL 152 Will Drive · Canton, MA 02021 USA · Phone 781-828-6216 · Fax 781-830-1155 · Email [email protected]
40W
OPEN-FRAME SWITCHING POWER SUPPLIES
Model
Output Current Output
Output Voltage Min. Nom. Max. Voltage Line Load CrossOutput (V)
(A)
(A)
(A)
Tol. Reg. Reg. Reg.
DC-DC Duals
DC2-40-1AC
36-75 VDC Input
V1
V2
+5
+12
0.0
0.0
3.00 5.00 1.0%
2.00 3.00 5.0%
0.2% 1.0% —
0.5% 3.0% 4.0%
DC2-40-2AC
V1
V2
+5
+15
0.0
0.0
3.00 5.00 1.0%
1.70 2.00 5.0%
0.2% 1.0% —
0.2% 3.0% 4.0%
DC2-40-3AC
V1
V2
+5
+24
0.0
0.0
3.00 5.00 1.0%
1.00 1.50 5.0%
0.2% 1.0% —
0.2% 3.0% 4.0%
DC2-40-4AC
V1
V2
+5
+28
0.0
0.0
3.00 5.00 1.0%
1.00 1.00 5.0%
0.2% 1.0% —
0.5% 3.0% 4.0%
FLU3-40-1AD
V1
V2
V3
+5
+12
-12
0.0
0.0
0.0
3.00 5.00 1.0%
1.50 3.00* 5.0%
0.50 0.70 5.0%
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
FLU3-40-2AD
V1
V2
V3
+5
+12
-5
0.0
0.0
0.0
3.00 5.00 1.0%
1.50 3.00* 5.0%
1.00 1.00 3.0%
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
V1
V2
V3
+5
+15
-15
0.0
0.0
0.0
3.00 5.00 1.0%
1.20 2.00† 5.0%
0.50 0.60 5.0%
V1
V2
V3
+5
+24
-12
0.0
0.0
0.0
V1 5(ISO)
V2 12(ISO)
V3 12(ISO)
V1 5(ISO)
V2 15(ISO)
V3 15(ISO)
FLU3-40-4AD
FLU3-40-5AD
FLU3-40-6AD
Model
AC-DC Triples
To UL544/EN60-601/CSA 22.2-601.1
MDU3-40-1AD
V1
V2
V3
+5
+12
-12
0.0
0.0
0.0
3.00 5.00 1.0%
1.50 3.00* 5.0%
0.50 0.70 5.0%
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
MDU3-40-2AD
V1
V2
V3
+5
+12
-5
0.0
0.0
0.0
3.00 5.00 1.0%
1.50 3.00* 5.0%
1.00 1.00 3.0%
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
MDU3-40-3AD
V1
V2
V3
+5
+15
-15
0.0
0.0
0.0
3.00 5.00 1.0%
1.20 2.00† 5.0%
0.50 0.60 5.0%
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
MDU3-40-4AD
V1
V2
V3
+5
+24
-12
0.0
0.0
0.0
3.00 5.00 1.0%
0.75 1.50§ 5.0%
0.50 0.70 5.0%
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
DC3-40-1AC
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
V1
V2
V3
+5
+12
-12
0.0
0.0
0.0
3.00 5.00 1.0%
1.50 3.00* 5.0%
0.50 0.70 5.0%
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
DC3-40-2AC
3.00 5.00 1.0%
0.75 1.50§ 5.0%
0.50 0.70 5.0%
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
V1
V2
V3
+5
+12
-5
0.0
0.0
0.0
3.00 5.00 1.0%
1.50 3.00* 5.0%
1.00 1.00 3.0%
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
DC3-40-3AC
0.0
0.0
0.0
5.00 6.00 1.0%
0.30 0.50 4.0%
0.30 0.50 4.0%
0.2% 0.5% —
0.5% 1.0% 1.0%
0.5% 1.0% 1.0%
V1
V2
V3
+5
+15
-15
0.0
0.0
0.0
3.00 5.00 1.0%
1.20 2.00† 5.0%
0.50 0.60 5.0%
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
DC3-40-4AC
0.0
0.0
0.0
5.00 6.00 1.0%
0.30 0.50 4.0%
0.30 0.50 4.0%
0.2% 0.5% —
0.5% 1.0% 1.0%
0.5% 1.0% 1.0%
V1
V2
V3
+5
+24
-12
0.0
0.0
0.0
3.00 5.00 1.0%
0.75 1.50§ 5.0%
0.50 0.70 5.0%
0.2% 1.0% —
1.0% 3.0% 4.0%
0.2% 1.0% 1.0%
AC-DC Triples
FLU3-40-3AD
Output Current Output
Output Voltage Min. Nom. Max. Voltage Line Load CrossOutput (V)
(A)
(A)
(A)
Tol. Reg. Reg. Reg.
85-265 VAC Input
Notes
1. Replace the input line fuse with the same type and rating.
Recommended: 2A/250V slow-blow fuse.
2. The sum of primary and auxiliary output currents from triple
output models -1AD through -4AD must not exceed 5.0A.
3. Hi-pot isolation is 2200 VDC from the input of the supply to
ground for 60 seconds.
4. All measurements are made directly at the terminals of the
power supply.
5. Peak-to-peak and RMS metering equipment must have a 20
MHz frequency response with probes and cables that maintain a frequency response of 20 Hz to 20 MHz. Output ripple and spikes are measured directly at the output terminals
of the power supply with a 0.1 µF ceramic capacitor. The
probe ground band must make direct contact with the output
return or common terminal to prevent erroneous noise measurements.
6. MTBF is calculated using the parts stress method in MILHDBK 217F (ground benign, TA = +25°C).
7. Output voltage tolerance is measured under nominal load
current conditions.
8. Line regulation is measured under nominal load conditions
as the input voltage is varied from 85 to 265 VAC (ac-input
models) or from 36 to 75 VDC (dc-input models).
9. Load regulation is measured at 115 VAC or 230 VAC. For
single output models, load regulation is measured while output current is varied from 0% to 100% of full load. With multiple output models, the output under test is brought to 60%
DC-DC Triples
36-75 VDC Input
* Peak output current rating = 5.0A (<60 seconds, duty cycle <10%).
† Peak output current rating = 3.0A (<60 seconds, duty cycle <10%).
§ Peak output current rating = 2.0A (<60 seconds, duty cycle <10%).
Model Selection Guide
FLU 2 - 40 - 1 A D
Series
FLU = AC Input
MDU = AC Input
(UL544/IEC601 Safety)
DC = DC Input
Number of Outputs
Output Power (W)
Input Voltage
D = 85-265 VAC
C = 36 to 75 VDC
Construction
A = Open PCB
B = L-Bracket
C = Full Enclosure
Output Voltage (Model)
10.
11.
12.
13.
14.
of nominal load; load current is then varied +40%/-30% of nominal while other outputs
are held at nominal load conditions.
Cross-regulation is tested by changing the load on the primary output from 50% to
100% of nominal load while measuring the voltage change on the auxiliary output
under test.
The FLU1-40, FLU2-40 and FLU3-40 series are approved to UL1950 (File E140439),
CSA22.2 No. 234 (File LR52335), EN60950/IEC950/DIN VDE 0805 (TÜV Licenses
R679206, R0097621, R9071501), and Austel CCL (Certificate A92/PS/004).
The FLU3-40 series has BABT/EN41003 approval ((NS/4199/123/R/604674).
The MDU1-40, MDU2-40 and MDU3-40 series are approved to UL544 (File E151357),
CSA 22.2 No. 601.1 (File LR52335) and EN60-601/IEC601-1/DIN VDE 0750 (TÜV
Licenses R9271474, R9271475, R9271476).
The DC2-40 and DC3-40 series are approved to UL1950 (File E140439), CSA22.2 No.
234 (File LR52335), and EN60950/IEC950/DIN VDE 0805 (TÜV License R9071501).
POWER GENERAL 152 Will Drive · Canton, MA 02021 USA · Phone 781-828-6216 · Fax 781-830-1155 · Email [email protected]
9
40W
OPEN-FRAME SWITCHING POWER SUPPLIES
FLU/MDU/DC 40W SERIES
A. Dimensions shown are in inches.
B. Tolerances = 0.00 ±0.01 inch.
0.000 ±0.005 inch.
C. P1 input connectors are Molex 26-62-4030. The mating connector combines Molex housing 43061-0003 and crimp terminal 08-70-1030.
D. P2 output connectors for the 40W series, except for models
5 and 6 of the FLU3-40 series, are Molex 26-60-4060. The
mating connector combines Molex housing 43061-0006 and
crimp terminal 08-70-1030. Models 5 and 6 of the FLU3-40
series use Molex 26-60-4080 for the P2 connector. The mating connector uses Molex housing 43061-0008 and crimp
terminals 08-70-1030.
Pin-Out
Pin
1
2
3
4
5
6
7
8
10
FLU2-40
FLU2-40
FLU3-40
FLU1-40 MDU1-40 Models 1-4 Models 5-7 MDU2-40 DC2-40 Models 1-4
V1
V1
V1
Return
Return
Return
N/A
N/A
V1
V1
V1
Return
Return
Return
N/A
N/A
V2
V1
V1
Common
Common
N/C
N/A
N/A
+V1(ISO)
+V1(ISO)
- V1(ISO)
- V1(ISO)
- V2(ISO)
+V2(ISO)
N/A
N/A
V2
V2
V2
V1
V1
V1
V1
V1
V1
Common Common Common
Common Common Common
N/C
N/C
V3
N/A
N/A
N/A
N/A
N/A
N/A
FLU3-40
Models 5-6 MDU3-40
+V2(ISO)
- V2(ISO)
+V1(ISO)
+V1(ISO)
- V1(ISO)
- V1(ISO)
+V3(ISO)
- V3(ISO)
DC3-40
V2
V2
V1
V1
V1
V1
Common Common
Common Common
V3
V3
N/A
N/A
N/A
N/A
POWER GENERAL 152 Will Drive · Canton, MA 02021 USA · Phone 781-828-6216 · Fax 781-830-1155 · Email [email protected]
40W
POWER SUPPLY ENCLOSURES
L-Bracket
To order, change the part
number suffix from AD to BD
or from AC to BC.
1. Material is 0.036-inch cold-rolled
steel (20 AWG).
2. Finish is zinc and clear chromate
plating.
3. Dimensions are in inches.
4. Tolerances = 0.00 ±0.01
0.000 ±0.005
L-Bracket and Cover
To order full enclosure, change the part
number suffix from AD to CD or from AC
to CC.
1. Material is 0.036-inch cold-rolled steel (20 AWG).
2. Finish is zinc and clear chromate plating.
3. Dimensions are in inches.
4. Tolerances = 0.00 ±0.01
0.000 ±0.005
POWER GENERAL 152 Will Drive · Canton, MA 02021 USA · Phone 781-828-6216 · Fax 781-830-1155 · Email [email protected]
11
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