TE C-2150261 This drawing is a controlled document for tyco electronics corporation Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
C
C
FINE CRIMP HEIGHT ADJUST
SET UP GAUGE
2119599-2
CRIMP TOOLING KIT
-
SMART APPLICATOR
2161326-1
-
SMART APPLICATOR
4
MECHANICAL FEED
PNEUMATIC FEED
-
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
1901697-1
2063961-1
1901697-1
-
2063961-1
2119792-2
-
-
2119641-1
-
2.54 mm [.100]
8- 2150261 -4
-
-
8- 2150261 -5
5-18022-5
8- 2150261 -5
8- 2150261 -4
5-18022-5
-
-
-
-
-
2119653-1
-
-
2119653-1
2119641-1
-
-
-
-
2168400-7
2168400-7
-
-
-
-
(QUANTITY 2)
-
2063440-1
-
-
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
3.70-4.30 mm [.146-.167 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-20021
-
INSULATION DIAMETER RANGE
1.40-2.30 mm [.055-.091 IN]
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
160864-1
160864-5
WIRE
SIZE
1.00mm2
0.85mm2
0.75mm2
0.70mm2
0.50mm2
B
6
.110 SERIES FASTIN-ON RECEPTACLE
TERMINAL NAME:
6
TE TERMINAL
C1__DWG_PN_1_0
160864-2
160864-6
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
160864-3
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
1.19+/-0.05 [.047+/-.002]
1.17+/-0.05 [.046+/-.002]
1.14+/-0.05 [.045+/-.002]
1.04+/-0.05 [.041+/-.002]
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
C1__DWG_PN_4_0
160864-4
C1__DWG_PN_4_1
C1__DWG_PN_2_2
1.27+/-0.05 [.050+/-.002]
1
TE TERMINAL
C1__DWG_PN_3_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
9
5.9
W1__DWG_CRIMP_HT_1
W1__FA_SETTING_1
6.8
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
7.0
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
7.5
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_4
8.7
W1__DWG_CRIMP_HT_5
W1__FA_SETTING_5
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150261
2150261
2150261
2150261
-4
-4
-5
-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
A
10
11
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
1
& 242.
& 242.
1
1
& 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
A
- - 1 - - - 1 - 1 1 1
- - - - 1 - - - - 1 - - - - 1 - 1 - 1 1 1
- 1 - 1 1 1
- - 1 - - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - 2 2 - - - - - - 1
- - - - 1 - - 1 1 - - - REF REF - - - - - 2 - 1 1 1 1 1
- REF REF REF REF REF
- - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 - - 1 1
- 2 2 2 2 2
- 1 - 1 1 1
- 3 - 3 3 3
- 1 1 1 1 1
- - - - - 1
- - - - - 1
- 4 4 4 4 4
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- - - - 1 - - - - 1 2
- - - - - 1
- - - - - 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 8 8 8 8 8
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 4 4 4 4 4
- 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
-77 -7 -6 -5 -2 -1
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THE
ITEM
ITEM
FEED
REVISIONS
DIST
66
P
LTR
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
DESCRIPTION
DATE
DWN
APVD
A
RELEASE
14NOV2012
L.Z
S.X
B
ECR-13-003028
18FEB2013
L.Z
S.X
C
ECR-13-016883
30OCT2013
X.Z
T.E
(QUANTITY 2)
TYPE
TE TERMINAL
LOC
1
2063440-1
F
OV
APPLICATOR INSTRUCTIONS
408-10390
C
NONE
2119792-2
SERVO LATCH PLATE
SERVO
LATCH PLATE 12
2150261 -7
A
PNEUMATIC
4
2119950-1
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
1.78 mm [.070]
TERMINAL DATA:
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO LATCH PLATE
SERVO
LATCH PLATE
C
7- 2150261 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2150261 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
2150261 -5
WIRE
INSUL
DESCRIPTION
C
2150261 -2
CRIMP
4
20
REVISION
2150261 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
2
1
3
1
1
1
4
2
2
2
2
1
3
1
1
1
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
2
4
1
1
2
1
1
1
1
1
1
1
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
2119082-9
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
1901697-1
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-5
2119956-2
2-18032-2
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
2063961-1
2168400-4
1-2168083-0
5018030-2
5018030-1
986965-8
2119792-2
18023-9
2119652-1
2119653-1
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-9
2-22281-3
1752373-4
1901259-4
1-2079383-1
5-240641-8
240833-4
1-240645-0
240642-5
1-1333215-0
1-240651-6
240641-1
238009-4
2119785-7
455888-3
1-456404-8
PART NO
DWN
08JUN2012
CHK
08JUN2012
APVD
08JUN2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
260
252
250
249
248
247
246
245
244
243
242
240
239
238
213
183
172
166
164
163
137
135
133
82
71
70
69
67
66
63
62
60
59
58
57
56
55
54
53
51
49
48
47
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
18
17
16
11
10
9
8
7
5
4
3
2
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
SPACER
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150261
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
6
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
37
40
FEED TYPE
62
6
MECHANICAL
38
D
39
247
260
246
252
7
245
35
7
44
243
6
2
244
2
2
1
2
56
A
7
2
166
239
59
16
5
242
D
58
8
63
82
1
1
PNEUMATIC
69
C
2
3
C
238
1
250
249
70
4
41
2
A
54
137
55
163
172
10
2
A
164
20
51
57
33
18
67
SERVO
LATCH PLATE
213
B
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
A
248
48
33
27
8
1
46
60
31
9
1
10
11
1
17
53
33
25
22
24
4
133
135
183
240
REF
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
SERVO FEEDER
NOT INCLUDED
A
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
11
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
08JUN2012
CHK
08JUN2012
APVD
08JUN2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150261
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
C
FINE CRIMP HEIGHT ADJUST
2- 2150261 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
A
CRIMP TOOLING KIT
2
SET UP GAUGE
2119599-2
-
2119792-2
-
2119641-2
-
8- 2150261 -4
-
-
1901697-1
8- 2150261 -5
MECHANICAL FEED
2119949-1
2063961-1
5-18022-5
SMART APPLICATOR
MECHANICAL FEED
4
2119950-1
2119951-1
SERVO LATCH PLATE
PNEUMATIC FEED
-
-
2.54 mm [.100]
2161326-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
1901697-1
-
2063961-1
2119792-2
-
-
8- 2150261 -5
8- 2150261 -4
5-18022-5
-
-
-
2119653-2
-
2119653-2
2119641-2
-
-
-
2168400-7
n
3.70-4.30 mm [.146-.167 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-20021
2168400-7
-
-
(QUANTITY 2)
-
-
2063440-1
-
-
6
-
1.40-2.30 mm [.055-.091 IN]
-
-
-
TERMINALS APPLIED
TE TERMINAL
160864-1
160864-5
WIRE
SIZE
1.00mm2
0.85mm2
0.75mm2
0.70mm2
0.50mm2
B
TE TERMINAL
C1__DWG_PN_1_0
160864-2
160864-6
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
160864-3
C1__DWG_PN_3_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
TE TERMINAL
C1__DWG_PN_4_0
160864-4
C1__DWG_PN_4_1
C1__DWG_PN_2_2
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
1.27+/-0.05 [.050+/-.002]
1.19+/-0.05 [.047+/-.002]
1.17+/-0.05 [.046+/-.002]
1.14+/-0.05 [.045+/-.002]
1.04+/-0.05 [.041+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
5.9
6.8
7.0
7.5
8.7
6
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
W1__FA_SETTING_5
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2150261 -4
2150261 -4
2150261 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
A
& 242.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
1
& 153.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
1
- 1 1 1 1
- - - 1 - - - 1 - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 - - - - - 1
- - - 1 - - 1 - - 4 4 4 4
- - REF - - - - 2 - 1 1 1 1
- REF REF REF REF
- - - 1 - 1 1 1 1
- - - 1 - 1 1 1 1
- 1 1 1 1
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 1 - - REF - - - 1 - - 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 - 1 1
- 2 2 2 2
- 1 1 1 1
- 3 3 3 3
- - - - 1
- - - - 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- - - 1 - - - 1 2
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
2079383-9
1901697-1
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119653-2
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
455888-5
2119956-2
2-18032-2
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
2063961-1
2168400-4
1-2168083-0
5018030-2
5018030-1
986965-8
2119792-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-9
2-22281-3
1752373-4
1901259-4
5-240641-8
240833-4
1-240645-0
240642-5
1-1333215-0
1-240651-6
240641-1
238009-4
2119785-7
455888-3
1-456404-8
1
1
1
1
1
1
1
2
1
1
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
3
1
1
4
2
2
2
2
1
3
1
1
1
1
1
8
2
2
1
2
1
2
1
2
1
1
2
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
INSULATION DIAMETER RANGE
-
LTR
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
P
(QUANTITY 2)
.110 SERIES FASTIN-ON RECEPTACLE
TERMINAL NAME:
66
2063440-1
TYPE
TE TERMINAL
A
REVISIONS
DIST
PART NUMBERS REQUIRED
SERVO LATCH PLATE
SMART APPLICATOR
LOC
1
-
F
OV
1.78 mm [.070]
TERMINAL DATA:
PNEUMATIC FEED
PNEUMATIC
2- 2150261 -5
APPLICATOR INSTRUCTIONS
408-10390
C
FINE CRIMP HEIGHT ADJUST
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
7- 2150261 -7
WIRE
INSUL
DESCRIPTION
C
2- 2150261 -2
CRIMP
4
20
REVISION
2- 2150261 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
08JUN2012
CHK
08JUN2012
APVD
08JUN2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
251
250
249
246
244
243
242
240
239
238
213
186
183
172
166
164
163
153
152
145
144
142
141
140
139
137
135
133
82
71
70
69
67
66
63
62
59
58
57
56
55
54
53
51
49
48
41
40
39
38
33
31
29
27
25
24
22
20
18
16
11
10
9
8
7
5
4
3
2
1
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SPACER
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150261
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
251
40
6
62
FEED TYPE
38
MECHANICAL
39
D
7
7
145
153
2
246
139
140
244
2
1
2
56
7
2
243
6
D
A
59
239
16
242
58
5
166
63
8
82
1
PNEUMATIC
1
69
C
2
3
C
238
1
250
249
2
70
4
41
A
54
137
55
163
172
20
10
A
2
51
57
33
164
SERVO
LATCH PLATE
18
67
213
B
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
152
SERVO FEEDER
NOT INCLUDED
A
29
33
27
8
1
141
144
31
9
1
10
11
1
186
53
33
25
22
24
4
133
135
183
240
REF
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
11
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
08JUN2012
CHK
08JUN2012
APVD
08JUN2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150261
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
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