NEW 4.5 mm pitch, Horizontal Mating 2-Piece System Connectors DF64 Series (UL pending) ◆The floating structure of the BTB connection provides increased flexibility by absorbing the movement of the PCB’s. Y In two axes of directions Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. X Mating Optimal mating X axis direction ■Features 1. Versatile Board-to-Board and Board-toWire System The DF64 Series connector system is a Board-toBoard connector and Board-to-Wire that utilizes a unique floating structure and a Board-to-Wire connector that features an excellent locking system Y axis direction ±0.5mm 2. Floating structure The Board-to-Board floating structure delivers an increased connection range together with a wide effective mating length and width. The unique stress-free contact structure was designed to absorb movement and misalignment between serial PCBs and ensure a continuous connection. (Please refer to Figure 1) Movement tolerance range for the X axis: ±0.5 mm Movement tolerance range for the Y axis: MAX 2 mm MAX 2mm Figure 1 ◆Two-point contact structure 3. Reliable contact design (B-to-B connection) Our two-point contact structure provides a highly reliable contact system. (Please refer to Figure 2) A A First contact point Second contact point ［A-A］ 4. Stress free side-locking system for Board-to-Wire connections The BTW side-locking structure provides a clear tactile click to confirm completion of the mating process and also allows for a visual check on the side locks. The structure endures wiring stress and prevents the wires from being pulled out of alignment. (Please refer to Figure 3) 5. 350V voltage capacity Figure 2 ◆BTW side-lock structure Clear tactile click and visual check possible. Its unique mating structure secures a creepage distance of no less than 3.2 mm between the contacts and produces a 350 V voltage capacity. 6. PCB layout simplification The DF64 connector system shares one common receptacle. This helps to simplify the PCB layout by accepting the BTB header and the BTW cable plug. 7. Resistant to high heat Figure 3 These connectors can operate in temperatures of up to 105ç 2013.11 1 DF64 Series●4.5 mm pitch, Horizontal Mating 2-Piece System Connectors ■Product Specifications Current Rating (Note 1) Voltage Rating Ratings Item 5A AWG#18 5A BtoW AWG#20 4A AC/DC 350V Operating Temperature Range: -55 〜 to 105℃ (Note 2) AWG#22 Operating Humidity Range : 20 to 80% (Note 3) 3A Storage Temperature Range: -10 to 60℃ (Note 4) Storage Humidity Range : 40 - 70％ (Note 4) Specifications Conditions 1. Insulation resistance No less than 1,000 Mø Measured at DC 500 V 2. Withstand voltage No flashover or breakdown AC 1, 500 V is applied for one minute. 30 Mø max Measured at no more than DC 6 V, 100 mA (DC or 1,000 Hz) No electrical discontinuity of 1µs or greater No electrical discontinuity outage of 1µs or greater ■ Contact resistance 30 Mø max ■ Insulation resistance 1,000 Mø minimum Frequency 10-55 Hz, half amplitude 0.75 mm, 10 cycles in each of three directions(axes) Accelerated velocity: 490 m/s2, for 11 ms, half-sine in 3 directions, 3 times for each of the three directions (axes) ■Contact resistance 30 Mø max ■Insulation resistance 1,000 Mø minimum -55ç for 30 minutes → 5 to 35ç for 2 to 3 minutes → 105ç for 30 minutes → 5 to 35ç for 2 to 3 minutes) in 5 cycles ■Number of matings/unmatings 10 mating cycles Reflow: according to the Recommended Temperature Profile Hand soldering: temperature of soldering iron at 350ç±10ç for 3 seconds 3. Contact resistance 4. Vibration Resistance Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. BtoB 5. Shock Resistance 6. Moistureresistance 7. Temperature cycles 8. Durability ■Contact resistance 30 Mø max 9. Resistance to solder heat The resin components will not become deformed or loose performance due to deformities Temperature: 40 ±2ç; humidity: 90 to 95%, left as it is for 96 hours (Note 1) This is the maximum current rating while all pins are powered or used as all power lines. (Note 2) Includes the temperature rise of power lines. (Note 3) Use without condensation on parts. (Note 4) The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. ■Materials Product Part Insulator Contact Reinforcing metal fittings Insulator Contact Reinforcing metal fittings Insulator Contact Receptacle Header Crimp case Crimp contact Materials LCP Copper alloy Brass LCP Copper alloy Brass LCP Phosphorous Bronze Finish Beige Tin-plating Tin-plating Beige Tin-plating Tin-plating Beige Tin-plating UL spec. UL94V-0 − − UL94V-0 − − UL94V-0 − ■Product Number Structure Refer to the charts below for determining specific part number characteristics. Please select connectors listed in this catalog when placing orders and be sure to check the latest delivery specifications at the time of ordering the product. ●Connector DF 64 - * S - 4.5 H ❶ ❷ ❸ ❹ ❺ ❻ DF 64 - * P - 4.5 H ❶ ❷ ❸ ❹ ❺ ❻ DF 64 - * P - 4.5 C ❶ ❷ ❸ ❹ ❺ ❻ ❶ Series Name: DF ❺ Pitch : 4.5 mm ❷ Series No.: 64 ❻ Wiring type H: SMT Right Angle Type C: crimp housing ❸ Number of contacts: 2, 3 ❹ Connector type S: receptacle P: plug ●Contact DF 64 - 1822 PCF ❶ 2 ❷ ❶ Applicable wire size 1822 : 18 – 22 AWG ❷ Packaging style PCF: In-line plug plug contact, on reel PC: In-line plug contact, loose piece DF64 Series●4.5 mm pitch, Horizontal Mating 2-Piece System Connectors ■Right angle receptacle 10.2 1.5 10.2 2±0.05 1 B±0.05 2±0.05 P= 4.5 4.7 10.15±0.05 6.15±0.05 2±0.05 1.1±0.05 Recommended PCB layout (t=1.6 mm) 1.5±0.05 P=4.5±0.05 Part Number. DF64-2S-4.5H DF64-3S-4.5H HRS No. No. of Contacts 667-1002-9-00 2 Under development 3 A 14.4 18.9 B 11.8 16.3 (Note) This product is sold 500 connectors per reel. Please order by full reel quantities. Unreeling direction P=24±0.1 P=4±0.1 2±0.15 E-E ＋00 .5 1.75±0.1 ●Tape and Reel dimensions φ1 E C±0.3 D±0.1 .1 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 17 2.5 A F E F F-F Part Number DF64-2S-4.5H DF64-3S-4.5H HRS No. No. of Contacts 667-1002-9-00 2 Under development 3 C 32 44 D 28.4 40.4 3 DF64 Series●4.5 mm pitch, Horizontal Mating 2-Piece System Connectors ■Right angle pin header (SMT) 2.5 1.5 10.2 10.2 1 2±0.05 B±0.05 P=4.5 4.62 A 2±0.05 10.15±0.05 6.15±0.05 2±0.05 1.1±0.05 Recommended PCB layout (t=1.6 mm) 1.5±0.05 Product No. DF64-2P-4.5H DF64-3P-4.5H HRS No. 667-1001-6-00 Under development No. of Contacts 2 3 A 14.4 18.9 B 11.8 16.3 (Note) This product is sold 500 connectors per reel. Please order by full reel quantities. Unreeling direction P=24±0.1 P=4±0.1 2±0.15 E-E ＋00 .5 E C±0.3 D±0.1 .1 1.75±0.1 ● Tape and Reel dimensions φ1 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 17 A F E F F-F Product No. DF64-2P-4.5H DF64-3P-4.5H HRS No. 667-1001-6-00 Under development No. of Contacts 2 3 C 32 44 D 28.4 40.4 4 DF64 Series●4.5 mm pitch, Horizontal Mating 2-Piece System Connectors ■Crimp socket 4.55 20 A A P=4.5 Part Number DF64-2P-4.5C DF64-3P-4.5C HRS No. 667-1003-1-00 Under development No. of Contacts 2 3 A 18.4 22.9 B 19.0 23.5 (Note) Each package contains 100 pieces. Please order in full package quantities. [Specification Number] None: 1 package contains 100 pieces ■Crimp contact 2.1 (18.4) 13.6 2.1 4 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. B t=0.2 Product No. DF64-1822PCF DF64-1822PC HRS No. 667-1004-4-00 Under development Type Reel contact (Note 1) Loose piece contact (Note 2) Quantity Finish 1 reel = 5,000 pieces Tin-plating 1 package = 100 pieces (Note 1) This product is sold 5,000 pieces per reel. Please order by full reel quantities. (Note 2) Each package contains 100 pieces. Please order in full package quantities. ●Applicable wire (Tinned, annealed copper wire) ●Recommended wire Conductor size (Core structure) Jacket Diameter AWG (34 pieces/Ø 0.18 mm) UL1015（Ø2.9mm） AWG (21 pieces/Ø 0.18 mm) AWG (17 pieces/Ø 0.16 mm) UL1015（Ø2.6mm） ●Strip length UL1015（Ø2.4mm） 3.0〜4.0mm UL1015 (Note 1) Applicable wires will have conductors that are comprised of annealed, tin-plated material. (Note 2) Please contact your local Hirose sales rep if you plan on using wires other than those listed above. Applicable crimping tool Item Applicator Press body Hand tool Part Number AP105-DF64-1822 CM-105 HT801/DF64-1822 HRS No. CL901-4633-9-00 CL901-0005-4-00 Under development Extraction tool DF62/RE-MD CL902-4645-4-00 Applicable contact DF64-1822PCF − DF64-1822PC DF64-1822PCF DF64-1822PC (Note 1) Please conduct crimping work according to the "Crimping work standards" and "Crimping condition table". (Note 2) Hirose does not cover damage created by the use of unapproved Hirose Tools. Please contact your local Hirose Sales for clarification. (Note 3) Hand tools do not have replaceable dies. (Note 4) Approved wire is limited to UL1015; 18, 20, 22 AWG. 5 DF64 Series●4.5 mm pitch, Horizontal Mating 2-Piece System Connectors Precautionary notes Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 1.Recommended Temperature Profile (Compatible with lead-free soldering) Powered by TCPDF (www.tcpdf.org) [Applicable Conditions] 1. Peak temperature 2. Heating unit: no less than 220℃ for no more than 60 seconds 3. Preheating unit: 150 to 180℃ for 90 to 120 seconds 4. Number of times: 2 times max. ＊ Measurement is conducted at the contact lead part Please check the mounting conditions before use. Conditions such as solder paste types, manufacturer, PCB size and any other soldering materials may alter the performance of such materials. (Note 1) This temperature profile is a recommended value only; please contact your Hirose Sales Rep for more information 2.Recommended hand soldering conditions Temperature of soldering iron: 350±10ç, soldering time: no more than 3 seconds 3. Recommended screen thickness, aperture ratio (pattern surface ratio) Thickness: 0.1 mm, aperture ratio: 100% 4. Warping of the Board A maximum of 0.02 mm at the center of connector, as measured from either end of the connector 5. Cleaning Conditions IPA cleaning is allowed. (Cleaning is not recommended because cleaning may change the push/pull feeling etc. Please contact your local Hirose representative prior to the use of any cleaning agents. ) ■ When inserting the crimp contact into the crimp socket, do not insert it at a slanted angle to maintain the reliability of its performance. ■ Please use caution when mating/unmating this connector if it has not been mounted onto the PCB, doing so could deform or damage the contacts. ■ Do not pull on the wires of this connector as this may cause damage to the connector. ■ During the hand soldering process, make sure to not apply too much flux. Doing so may cause a solder wicking problem. 6. Important Notes ■ This product may experience some differences in color from one production lot to another. This color difference does not influence the performance of the connector. ® 6 6-3,Nakagawa Chuoh-2-Chome,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 11/2013. Contents are subject to change without notice for the purpose of improvements.