XP Power HDL3000 Ac-dc power supply Datasheet

HDL3000 Series
AC-DC Power Supplies
3000 Watts
xxx Series
• High Efficiency up to 93%
• High Power Density
• Programmable Output Voltage (0-105%)
• Programmable Output Current (0-105%)
• Parallel Operation
• Fully Featured Signals & Controls
• 3 Year Warranty
The HDL3000 series offers users both output voltage and output current programming
(0 – 105%) via resistance, voltage or I2C bus in a very high efficiency, high power density
3 kW chassis mount package. Measuring just 5” x 2.5” x 12.48”, the HDL3000 also
features active current sharing, remote on/off, remote sense and a power OK signal. The
standby output is available whenever the mains supply is present and can be user
selected as either 5 V at 0.5 A or 9V at 0.3 A.
Dimensions:
HDL3000:
12.48 x 6.69 x 2.50”(319.0 x 170.0 x 63.5 mm)
including connectors
Models & Ratings
Output Power
Output Voltage V1
Output Current
Ripple & Noise
Efficiency(1)
Model Number
166.6 A
150 mV
88%
HDL3000PS12
133.3 A
150 mV
89%
HDL3000PS15
125 A
83.3 A
150 mV
91%
HDL3000PS24
30.0 VDC
100 A
66.6 A
150 mV
91%
HDL3000PS30
36.0 VDC
83.5 A
55.5 A
150 mV
92%
HDL3000PS36
2000 W
48.0 VDC
62.5 A
41.6 A
150 mV
92%
HDL3000PS48
2000 W
60.0 VDC
50 A
33.3 A
150 mV
93%
HDL3000PS60
High Line
Low Line
High Line
2400 W
2000 W
12.0 VDC
200 A
2400 W
2000 W
15.0 VDC
160 A
3000 W
2000 W
24.0 VDC
3000 W
2000 W
3000 W
2000 W
3000 W
3000 W
Low Line
Notes
1. Measured with 230 VAC input and full load.
Input
Characteristic
Maximum
Units
Notes & Conditions
264
VAC
See derating curve
63
Hz
Input Current
19.7/14.5
A
Inrush Current
45/110
A
1
mA
90
Input Frequency
47
Power Factor
Earth Leakage Current
1
Minimum
Input Voltage
Typical
0.98/0.95
115/230 VAC full load
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115 VAC at 2000 W/230 VAC at 3000 W
115/230 VAC
264 VAC/60 Hz
HDL3000 Series
AC-DC Power Supplies
Output
Characteristic
Minimum
Output Voltage
12
Typical
Output Trim
Maximum
Units
Notes & Conditions
60
VDC
See Models and Ratings table
±5.0
%
By potentionmeter
Output Voltage Program
0
105
%
Of rated output
Output Current Program
0
105
%
Of rated output
±1
%
At 50% Load
Initial Set Accuracy
Minimum Load
0
A
Start Up Delay
Start Up Rise Time
Hold Up Time
1
s
120
ms
At full load
ms
At 230 VAC and full load
11
Line Regulation
±1.0
%
Load Regulation
±1 (V1) /±3
%
Transient Response
<1
V1 / 5 V Standby. 0-100% load
%
Ripple & Noise
150
For a 25% step load change
See models and ratings table.
Measured with 20 MHz bandwidth and using 12” twisted
pair wire terminated with 0.1 µF ceramic capacitor and
47 µF electrolytic.
mV pk-pk
Overvoltage Protection
Tracks output voltage, see application notes
Recycle AC to reset
Overtemperature Protection
Primary and secondary heatsinks, monitored
Output shuts down, auto recovers
Overload Protection
105
%
Rated power, constant current
Short Circuit Protection
Auto recovery
Temperature Coefficient
±0.02
%/˚C
0-50 °C
Remote Sense
Compensates for 0.5 V max voltage drop, if remote sense is not required, local sense must be used
Enable
Output must be enabled, see application notes, power supply is shipped with enable links fitted
Current Share
5 supplies can share within 5%
Standby Output
5 V at 0.5 A, present whenever AC is applied (9 V at 0.3 A, user selectable, by connecting ‘VSET’, Pin 18 of CN2 to GND)
Output Voltage Programming
Via External Voltage
120
100
100
Output Voltage (%)
Output Voltage (%)
Via External Resistor
120
80
60
40
20
80
60
40
20
0
0
0
1
2
3
4
4.5 4.8 5
0
1
Programming Voltage (VDC)
2
3
Resistor Value (k Ω )
4
4.5 4.8 5
4
4.5 4.8 5
Output Current Programming
Via External Voltage
120
100
100
Output Current (%)
Output Current (%)
Via External Resistor
120
80
60
40
20
80
60
40
20
0
0
0
1
2
3
4
4.5 4.8 5
0
Programming Voltage (VDC)
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1
2
3
Resistor Value (k Ω )
2
HDL3000 Series
AC-DC Power Supplies
General
Characteristic
Minimum
Typical
88
Efficiency
Isolation: Input to Output
Input to Ground
Output to Ground
Maximum
Units
93
%
See Models and Ratings table
3000
VAC
1500
VAC
VAC
500
65
Switching Frequency
Notes & Conditions
40
Power Density
kHz
PFC
200
kHz
PWM, variable
14.4
W/in3
Enable, Current Share, V Program, I Program, 5 V
Standby, Power OK
Signals and Controls
Mean Time Between Failure
Weight
90
kHrs
7.94 (3.6)
lb (kg)
MIL-HDBK-217F, 25 °C GB
Environmental
Characteristic
Minimum
Typical
Maximum
Units
Operating Temperature
-20
60
°C
Storage Temperature
-40
+85
°C
Notes & Conditions
Derate linearly from 100% load at 50 °C to 60%
load at 60 °C
Internal fan fitted, speed increases with load and
internal temperature
Cooling
Humidity
20
Operating Altitude
Vibration
90
%RH
3100
m
2
g
10-500 Hz, 10 min/cycle, 60 min period for each
axis, compliant to IEC68-2-16, IEC 68-2-64
Derating Curve
Thermal Derating Curve
Input Derating Curve
100
100
3000W
90
Load (%)
Load (%)
80
60
40
80
2400W
(12V,15V O
70
2000W
60
50
20
40
-20
-10
0
10
20
30
40
50
60
70
90
Ambient Temperature (˚C)
3
115
140
180
Input Voltage (Vac)
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264
HDL3000 Series
AC-DC Power Supplies
Signals & Controls
LED Status
Output Status
Solid (Green)
DC Output OK
Solid (Orange)
DC Output OK in remote control mode
Slow Blink (Green)
Output Not Enabled
Fast Blink (Red)
Over Voltage
Solid (Red)
Over Loaded
Slow Blink (Red)
Over Temperature
Intermittent Blink (Red)
Fan Fail
Short & Long Blink (Red)
AUX Standby Failure
Remote Enable
2KΩ
SW
EN+
OFF Power OFF
ON Power ON
5V
AUX
AUX
AUX
2KΩ
2KΩ
EN+
L
H
5V
EN-
EN-
GND
GND
OFF Power OFF
ON Power ON
EN+
SW
Power OFF
Power ON
5V
5V
ENL/H
(A) Using internal 5 V standby
GND
GND
(B) Using external transistor
(C) Using external voltage source
EMC: Emissions
Phenomenon
Standard
Test Level
Conducted
EN55022
Class A
Radiated
EN55022
Class A
Harmonic Currents
EN61000-3-2
Class A
Voltage Flicker
EN61000-3-3
Notes & Conditions
EMC: Immunity
Phenomenon
Standard
Test Level
Criteria
ESD Immunity
EN61000-4-2
2/3
A
Radiated Immunity
EN61000-4-3
3
A
EFT/Burst
EN61000-4-4
3
A
Surge
EN61000-4-5
Installation class 3
A
Notes & Conditions
±4 kV contact / ±8 kV air discharge
10 V/m
Conducted
EN61000-4-6
3
A
10 V
Magnetic Field
EN61000-4-8
3
A
30 A/m
DIP: 30% 500 ms
Dips and Interruptions
EN55024
A
INT: >95% 10 ms
A
INT: >95% 5000 ms
B
Safety Approvals
Safety Agency
Safety Standard
UL
UL60950-1
CSA
C22.2 No.60950-1
TUV
EN60950-1
Notes & Conditions
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4
HDL3000 Series
AC-DC Power Supplies
Application Notes
Power OK Signal
OVP Setting
OVP Trip Point
POWER SUPPLY
5 V Auxiliary
Pin 12
200%
3300R
196%
Pin 5
Power not OK
120%
Power OK
GND Pin 6,
10, 14, 16,
18, 22
114%
CN2 Connector
100% 105%
7%
% of Nominal Output Voltage
Open drain signal, low when PSU turns on. Maximum sink current: 20 mA
Maximum drain voltage: 40 V
NC
CN2
-
+
E
VS+
VO-
VS-
GND
VO-
POK
VSET
PAR
GND
EN-
AUX
EN+
GND
ACI
GND
VCI
GND
AUX
SDA
SCL
GND
AUX
NC
NC
L oad
24
23
CN2
1
VO+
CN2
CN2
2
CN2
Current Sharing with Remote Sense
A
CN2
Remote Sense
VO+
VS+
VO+
VS+
VO+
VS+
VO+
VO-
VS-
VO-
VS-
VO-
VS-
VO-
VS+
VS-
GND
P OK
GND
POK
GND
POK
GND
P OK
VSET
PAR
VSET
PAR
VSET
PAR
VSET
PAR
GND
EN-
GND
EN-
GND
EN-
GND
EN-
AUX
EN+
AUX
EN+
AUX
EN+
AUX
E N+
ACI
GND
ACI
GND
ACI
GND
GND
VCI
GND
VCI
GND
VCI
GND
VCI
GND
AUX
GND
AUX
GND
AUX
GND
AUX
GND
ACI
SDA
SCL
SDA
SCL
SDA
SCL
SDA
SCL
GND
AUX
GND
AUX
GND
AUX
GND
AUX
NC
NC
NC
NC
NC
NC
NC
NC
24
23
24
23
24
23
24
23
Current Sharing with Local Sense
Local Sense
CN2
-
+
Load
VO-
VS-
GND
POK
PAR
GND
EN-
AUX
EN+
VCI
GND
AUX
SDA
SCL
GND
AUX
NC
NC
VO+
23
In parallel operation, it is possible that only one unit will
operate if the load is less than 5% of the combined rated
output load. It is possible to have more than five units in
parallel, contact sales for details.
VS+
VO+
VS+
VO+
VS+
V O+
VS+
VO-
VS-
VO-
VS-
VO-
VS-
VO-
VS-
GND
P OK
GND
POK
GND
POK
GND
POK
VSET
PAR
VSET
PAR
VSET
PAR
VSET
PAR
GND
EN-
GND
EN-
GND
EN-
GND
EN-
AUX
EN+
AUX
EN+
AUX
EN+
AUX
EN+
GND
Notes
5
CN2
ACI
GND
24
CN2
VS+
VSET
GND
CN2
1
VO+
CN2
CN2
2
ACI
GND
ACI
GND
ACI
GND
ACI
GND
VCI
GND
VCI
GND
VCI
GND
VCI
GND
AUX
GND
AUX
GND
AUX
GND
AUX
SDA
SCL
SDA
SCL
SDA
SCL
SDA
SCL
GND
AUX
GND
AUX
GND
AUX
GND
AUX
NC
NC
NC
NC
NC
NC
NC
NC
24
23
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24
23
24
23
24
23
HDL3000 Series
AC-DC Power Supplies
Mechanical Details
11.02 (280.0)
1.87 (47.5)
2.5 (63.50)
8.18 (208.0)
1.81
(46.0)
4-M4 Nut
6.69
(170.0)
3.07
(78.0)
CN2
1.22
(31.0)
1.33 (34.0)
1.37
(35.0)
T4-M4 Nut both sides
CN2 Control Pin Connections
Function
Description
Pin
Function
Description
Pin
1
VS+
Remote sense (+)
9
EN-
2
VO+
Positive Output Voltage
10
3
VS-
Remote Sense (-)
4
VO-
5
POK
6
CN2
3
5
7
9
11
13
15
17
19
21
9.33 (237.0)
2
4
6
8
10
12
14
16
18
20
22
24
0.57
(14.50)
Pin
Pin
Function
Description
+5V/0.5 A or +9V/0.3 A
Standby power
Inhibit On/Off(-)
17
AUX
GND
Ground
18
GND
Ground
11
EN+
Inhibit On/Off (+)
19
SCL
I2C Serial Clock
Negative Output Voltage
12
AUX
+5V/0.5 A or +9V/0.3 A
Standby power
20
SDA
I2C Serial Data
Power OK
13
ACI
I Program
21
AUX
+5V/0.5 A or
+9V/0.3 A power
GND
Ground
14
GND
Ground
22
GND
Standby Ground
7
PAR
Parallel Operation
Current Share
15
VCI
V Program
23
N.C.
RS232 Receive
8
VSET
Aux Output Setting
16
GND
Ground
24
N.C.
RS232 Transmit
Function
1
2
3
ACL
ACN
Notes
1. Dimensions shown in inches (mm).
2. Weight: 7.94 lb (3.6 kg)
3. Mating Connector: CN2 JST PHDR-24VS Housing,
SPHD-002T-P0.5 Contact
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04 Feb 16
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