7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151246 -1 DESCRIPTION B 2151246 -2 FINE CRIMP HEIGHT ADJUST B 2151246 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 B NON-CRIMP HEIGHT ADJUST 2151246 -7 B FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2151246 -6 7- 2151246 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 - 2119949-1 1338685-1 2119950-1 - - 8- 2151246 -5 8- 2151246 -4 5-18022-5 8- 2151246 -5 8- 2151246 -4 5-18022-5 1338685-1 - - 5-18022-5 5-18022-5 - - - - - - - - 2119641-1 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 2119799-1 CRIMP WIRE INSUL SIZE 1-1752354-2 - - 1-1752354-2 - 2168400-6 2168400-6 - (QUANTITY 2) - - - - - 2063440-1 - - (QUANTITY 2) - 2119799-1 - - 6 - - - - - - - - - TYPE - F F 1.22 mm [.048] 1.57 mm [.062] APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 2.80-3.20 mm [.110-.126 IN] C - LOW PROFILE MINI AMP IN TERMINAL TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n 114-5062-1 - - INSULATION DIAMETER RANGE - 1.40-1.50 mm [.055-.059 IN] - - - - 6 C1__DWG_PN_1_1 - TE TERMINAL 172782-7 C1__DWG_PN_1_0 - TERMINALS APPLIED TE TERMINAL 172782-5 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 172782-9 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - TE TERMINAL 1-172782-2 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE 22 AWG OR 0.30mm2 24 AWG OR 0.20mm2 26 AWG OR 0.13mm2 B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.85+/-0.05 [.033+/-.002] 0.77+/-0.05 [.030+/-.002] 0.72+/-0.05 [.028+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 7.9 8.9 9.3 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 11 A 12 - 2151246 2151246 2151246 2151246 - -4 -4 -5 -6 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 180. - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 6 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - 1 1 1 1 1 1 1 -77 -7 4.95 . 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 -5 1 1 1 1 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-8 2079764-1 2119083-1 7-18023-7 -1 PART NO 1 1 1 1 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 260 252 250 249 248 247 246 245 244 243 242 241 ITEM NO 1 1 1 1 1 - 1 1 1 1 - A 1 1 1 1 1 1 REF 1 1 2 1 1 1 2 1 3 2 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 - - 66 P LTR - - - - 1 1 1 2 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 - 1 - 1 -6 1 1 1 1 - 1 1 - - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 4 1 1 - 1 4 1 - 1 1 4 1 1 1 - 1 2 1 - 4 3 2 1 - 1 3 2 - 2 1 3 1 1 2 1 2 1 1 2 - 1 1 - - 2 1 1 2 1 2 1 - - 1 2 1 1 - 1 1 - 1 REF REF 2 - - 1 1 - - 1 1 - 1 REF REF 1 - - 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - XZ XZ A RELEASED 30SEP2013 BH TE B ECR-16-008583 14JUN2016 YY TE SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE DWN 06SEP2013 CHK 06SEP2013 APVD 06SEP2013 X.ZHAO T.ELBIN L.ZHANG NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 1-1752354-2 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-690438-0 2 2168083-1 1 455888-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1-1901681-8 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1-1752356-9 2 2079383-5 1 2161328 1 1320908-6 1 2119959-3 1 1-455888-0 2 22283-1 1 356835-1 1 240792-5 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-3 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 4-1333225-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-5 1 1-238011-3 1 4-1633961-0 .. 1 ITEM_2 1 568176-5 240 239 238 213 198 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 96 95 82 71 67 66 63 62 61 60 59 56 54 52 51 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119580-1 TE Connectivity APPLICATION SPEC - 2 2168400-6 DESCRIPTION PRODUCT SPEC - APVD 06SEP2013 PART NO - DWN DEVELOPMENT -1 1 DATE 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 DESCRIPTION 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-2 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-690438-0 2168083-1 455888-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-5018030-0 1-1901681-8 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-9 2079383-5 2161328-1 1320908-6 2119959-3 1-455888-0 22283-1 356835-1 240792-5 1320928-2 980371-4 2168083-2 1-18028-2 2119533-3 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 4-1333225-3 2119757-5 1-238011-3 4-1633961-0 568176-5 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 REVISIONS DIST 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 Ocean Side Feed Applicator - DRAWING NO 2151246 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL D 247 38 59 246 39 56 2 260 44 7 252 245 35 244 7 249 - D 2 2 2 2 243 63 A - - 40 239 250 APVD 62 6 PNEUMATIC DWN 37 6 A DATE 166 8 238 242 2 6 163 8 59 82 1 136 REF 0.7 0.5 34 REF 1 137 C C 3 172 177 56 SERVO LATCH PLATE 240 4 2 176 2 133 4 TERMINAL SUPPORT LOCATION 28 5 41 174 44 52 135 2 198 6 164 175 16.5 24 SERVO FEEDER NOT INCLUDED 117 REF 10 0.5 66 180 2 67 11 213 33 REF 245 REF 51 A B 1 A 180 REF HOLDDOWN SET-UP 19 30 20 95 21 B 9 96 29 47 13 61 30mm STROKE 30mm STROKE 30mm STROKE 241 27 CAM POSITIONS ITEM 30 LOCATED AT FRONT HOLES 12 30 REF 29 REF 1 11 11 119 25 26 23 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 06SEP2013 CHK 06SEP2013 APVD 06SEP2013 X.ZHAO T.ELBIN L.ZHANG TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151246 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151246 -1 DESCRIPTION B 2- 2151246 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST 2- 2151246 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151246 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151246 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151246 -5 8- 2151246 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151246 -5 - 2119949-1 8- 2151246 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - - 2119799-1 1-1752354-2 - 1-1752354-2 - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - 6 (QUANTITY 2) - - - - - 2063440-1 - - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 2.80-3.20 mm [.110-.126 IN] C - LOW PROFILE MINI AMP IN TERMINAL TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n 114-5062-1 - - INSULATION DIAMETER RANGE - 1.40-1.50 mm [.055-.059 IN] - - - - - TERMINALS APPLIED TE TERMINAL 172782-5 TE TERMINAL C1__DWG_PN_1_0 172782-7 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 172782-9 C1__DWG_PN_3_1 TE TERMINAL - C1__DWG_PN_4_0 1-172782-2 - C1__DWG_PN_4_1 - 6 - WIRE SIZE 22 AWG OR 0.30mm2 24 AWG OR 0.20mm2 26 AWG OR 0.13mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.85+/-0.05 [.033+/-.002] 0.77+/-0.05 [.030+/-.002] 0.72+/-0.05 [.028+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 7.9 8.9 9.3 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151246 -4 2151246 -4 2151246 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 6 - 1 1 1 1 1 1 - 1 1 1 1 1 1 2 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 251 250 249 246 244 243 242 241 240 239 238 - 1 - 1 1 1 - 1 1 1 1 - 1 - - P LTR DESCRIPTION DATE SEE SHEET 1 1 1 - 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 2119740-2 1901094-3 1-1752354-2 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-690438-0 2168083-1 455888-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338685-1 1-5018030-0 1-1901681-8 18023-9 2119652-1 2119656-9 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-9 2079383-5 2161328-1 1320908-6 2119959-3 1-455888-0 22283-1 356835-1 240792-5 1320928-2 980371-4 2168083-2 1-18028-2 2119533-3 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 4-1333225-3 2119757-5 1-238011-3 4-1633961-0 568176-5 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 2 1 - 1 3 2 - - 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 2 1 1 1 1 2 1 1 - 1 2 1 1 - 1 2 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 - 1 - 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED APPLICATOR BASIC ASSEMBLY, SF SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION AMP 4805 REV 31MAR2000 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 66 - 2063440-1 - 1.57 mm [.062] A PART NUMBERS REQUIRED F F 1.22 mm [.048] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 06SEP2013 CHK 06SEP2013 APVD 06SEP2013 X.ZHAO T.ELBIN L.ZHANG NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-690438-0 2 2168083-1 1 455888-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338685-1 1 1-5018030-0 1 1-1901681-8 3 18023-9 1 2119652 1 2119656-9 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-9 2 2079383-5 1 2161328 1 1320908-6 1 2119959-3 1 1-455888-0 2 22283-1 1 356835-1 1 240792-5 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-3 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 4-1333225-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-5 1 1-238011-3 1 4-1633961-0 .. 1 ITEM_2 1 568176-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-1752354-2 213 198 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 96 95 82 71 67 66 63 62 61 59 56 52 51 49 48 46 41 40 39 38 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - .. 1 1901094-3 DESCRIPTION PRODUCT SPEC - 1 2119740-2 Ocean Side Feed Applicator - DRAWING NO 2151246 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE - - - 40 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 63 238 8 0.7 0.5 34 REF REF 163 59 82 136 1 137 C 172 177 56 176 2 SERVO LATCH PLATE 2 1 TERMINAL SUPPORT LOCATION 3 C 1 4 28 174 5 41 52 240 133 4 135 2 140 175 164 67 33 SERVO FEEDER NOT INCLUDED 180 19 10 30 117 REF 213 A 24 REF HOLDDOWN SET-UP 20 9 21 95 B 12 96 241 29 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 27 CAM POSITIONS 0.5 2 11 A 16.5 66 6 180 30 61 REF REF 29 30mm STROKE 30mm STROKE 142 REF 51 198 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE 25 151 26 23 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 06SEP2013 CHK 06SEP2013 APVD 06SEP2013 X.ZHAO T.ELBIN L.ZHANG TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151246 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B