iW1830 Off-Line Digital Green-Mode Quasi-Resonant PWM Controller Integrated with Power MOSFET 1 Description The iW1830 is a high performance AC/DC power supply control device that uses digital control technology to build peak current mode PWM flyback power supplies. The device includes an internal power MOSFET and operates in quasi-resonant mode and includes key built-in protection features. This combination of features and integration simplifies design, improves efficiency, reduces EMI and lowers the bill of material cost. The iW1830 removes the need for a secondary feedback circuit while achieving excellent line and load regulation. It also eliminates the need for loop compensation components while maintaining stability over all operating conditions. The pulse-by-pulse waveform analysis allows for a loop response that is much faster than traditional solutions, resulting in improved dynamic load response. The built-in power limit function enables optimized transformer design in universal off-line applications and allows for a wide input voltage range. Dialog’s innovative proprietary technology ensures that power supplies built with the iW1830 can achieve both the highest average efficiency and less than 50mW no-load power consumption in the 15W output power range, and have 2 Features ●● PrimAccurate™ primary-side feedback eliminates opto-isolators and simplifies design ●● Integrated 700V power MOSFET ●● Tight constant-voltage regulation across line and load range ●● Adaptively controlled soft-start enables fast and smooth start-up for a wide range of capacitive loads (from 330μF to 6,000μF) with output voltage of 12V and above ●● EZ-EMI® design enhances manufacturability ●● Adaptive multi-mode PWM/PFM control improves ●● Proprietary optimized 79kHz maximum PWM switching efficiency frequency with quasi-resonant operation achieves best size, efficiency and common mode noise ●● Built-in single-point fault protections against output short-circuit, output over-voltage and output over●● No-load power consumption < 50mW at 230VAC along current with fast dynamic load response and short turn-on delay in typical 15W adapter applications ●● Built-in over-temperature protection (OTP) 3 Applications ●● No audible noise over entire operating range ●● Home appliances ●● Power adapters for network devices and monitors ●● Universal input AC/DC adapters (up to 15W) Product Summary www.dialog-semiconductor.com Rev. 1.0 1 of 6 23-August-2016 © 2016 Dialog Semiconductor iW1830 Off-Line Digital Green-Mode Quasi-Resonant PWM Controller Integrated with Power MOSFET L VOUT + + GND N U1 iW1830 1 VCC D 8 2 VSENSE D 7 3 GND 4 ISENSE S 5 Figure 3.1 : iW1830 Typical Application Circuit WARNING: The iW1830 is intended for high voltage AC/DC offline applications. Contact with live high voltage offline circuits or improper use of components may cause lethal or life threatening injuries or property damage. Only qualified professionals with safety training and proper precaution should operate with high voltage offline circuits. iW1830 Output Power Table at Universal Input (85VAC–264VAC) Condition Open Frame1 Output Power (W)2 15.0 Notes: Note 1. Maximum practical continuous output power measured at open frame ambient temperture of 50°C and device package/ pin temperatures of ≤ 100°C while minimum bulk capacitor voltage is kept above 90V and no special heatsinking is used (test unit is placed in a non-ventilated environment). Note 1. The output power can vary depending on the power supply system designs and operating conditions. Product Summary www.dialog-semiconductor.com Rev. 1.0 2 of 6 23-August-2016 © 2016 Dialog Semiconductor iW1830 Off-Line Digital Green-Mode Quasi-Resonant PWM Controller Integrated with Power MOSFET 4 Pinout Description iW1830 VCC 1 8 D VSENSE 2 7 D GND 3 ISENSE 4 5 S Figure 4.1 : 7-Lead PDIP Package Pin Number Pin Name Type Pin Description 1 VCC Power Input IC power supply. 2 VSENSE Analog Input Auxiliary voltage sense. Used for primary side regulation. 3 GND Ground 4 ISENSE Analog Input 5 S MOSFET Source 7 D MOSFET Drain Drain of the internal power MOSFET. 8 D MOSFET Drain Drain of the internal power MOSFET. Product Summary www.dialog-semiconductor.com Ground. Primary current sense. Used for cycle-by-cycle peak current control and limit. Source of the internal power MOSFET (pin 4 and pin 5 must be shorted externally on the PCB). Rev. 1.0 3 of 6 23-August-2016 © 2016 Dialog Semiconductor iW1830 Off-Line Digital Green-Mode Quasi-Resonant PWM Controller Integrated with Power MOSFET 5 Absolute Maximum Ratings Absolute maximum ratings are the parameter values or ranges which can cause permanent damage if exceeded. Parameter Symbol Value Units DC supply voltage range (pin 1, ICC = 20mA max) VCC -0.3 to 25.0 V Continuous DC supply current at VCC pin (VCC = 15V) ICC 20 mA VSENSE input (pin 2, IVsense ≤ 10mA) -0.7 to 4.0 V ISENSE input (pin 4) -0.3 to 4.0 V 700 V Drain-source voltage VDSS Continuous drain current @ TC=25°C ID Continuous drain current @ TC=100°C 4 A 2.9 Pulsed drain current (Note 1) IDM 16 A Single Pulse Avalanche Energy (starting TJ = 25°C) EAS 150 mJ Maximum junction temperature TJMAX 150 °C Operating junction temperature TJOPT -40 to 150 °C Storage temperature TSTG –55 to 150 °C Electrostatic Discharge Capability (Human Body Model), JEDEC JS-0012012 ESD(HBM) ±4.5 kV Electrostatic Discharge Capability (Charge Device Model), JEDEC JESD22-C101 ESD(CDM) ±1.0 kV ±100 mA Symbol Value Units Thermal Resistance Junction-to-Ambient1 θJA 80 °C/W Thermal Resistance Junction-to-GND pin (pin 3) 2 ψJB 25 °C/W ψJ-MOSFET 35 °C/W Thermal Shutdown Threshold3 TSD 150 °C Thermal Shutdown Recovery 3 TSD-R 120 °C Latch-up test per JESD78A Notes: Note 1. Repetitive rating; pulse width limited by maximum junction temperature. 6 Thermal Characteristics Parameter Thermal Resistance Junction-to-Drain pin (pin 7 and pin 8) 2 Notes: Note 1. Device is mounted on a JEDEC single-sided board with 100mm2 of 35μm thick copper, in a one-cubic-foot natural convection chamber with 1W dissipated power. Note 2. ψJB [Psi Junction to Board] provides an estimation of the die junction temperature relative to the PCB [Board] surface temperature. ψJ-MOSFET [Psi Junction to Drain pin] provides an estimation of the die junction temperature relative to the Drain pin [internal MOSFET Drain] surface temperature. ψJB is measured at the ground pin (pin 3) without using any thermal adhesives. See Section 10.14 for more information. Note 3. These parameters are typical and they are guaranteed by design. Product Summary www.dialog-semiconductor.com Rev. 1.0 4 of 6 23-August-2016 © 2016 Dialog Semiconductor iW1830 Off-Line Digital Green-Mode Quasi-Resonant PWM Controller Integrated with Power MOSFET 7 Physical Dimensions 7-Lead Plastic Dual In-Line (PDIP) Package 5 1 4 E1 e E D A L C MIN MAX MIN MAX A 0.135 0.145 3.429 3.683 B 0.015 0.021 0.381 0.533 B1 0.050 0.065 1.270 1.650 C 0.007 0.014 0.200 0.356 D 0.367 0.387 9.322 9.830 E 0.300 0.325 7.620 8.255 E1 0.240 0.260 6.096 6.604 e B1 B eA Inches Symbol 8 Millimeters 0.1 BSC 2.54 BSC eA 0.332 0.392 8.433 9.957 L 0.120 0.140 3.048 3.556 Compliant to JEDEC Standard MS12F Controlling dimensions are in inches; millimeter dimensions are for reference only This product is RoHS compliant and Halide free. Soldering Temperature Resistance: [a] Package is IPC/JEDEC Std 020D Moisture Sensitivity Level 1 [b] Package exceeds JEDEC Std No. 22-A111 for Solder Immersion Resistance; package can withstand 10 s immersion < 260˚C Dimension D does not include mold flash, protrusions or gate burrs. Mold flash, protrusions or gate burrs shall not exceed 0.15 mm per end. Dimension E1 does not include interlead flash or protrusion. Interlead flash or protrusion shall not exceed 0.25 mm per side. The package top may be smaller than the package bottom. Dimensions D and E1 are determined at the outermost extremes of the plastic bocy exclusive of mold flash, tie bar burrs, gate burrs and interlead flash, but including any mismatch between the top and bottom of the plastic body. 8 Ordering Information Part no. Options Package Description iW1830-00 No CC operation, no latch PDIP-7 Tube1 iW1830-01 OVP/OTP latch, no CC operation with latch PDIP-7 Tube1 Note 1: Packing quantity is 50 units/tube, 1,000 units (20 tubes)/box. Minimum ordering quantity is 1,000 units. Product Summary www.dialog-semiconductor.com Rev. 1.0 5 of 6 23-August-2016 © 2016 Dialog Semiconductor iW1830 Off-Line Digital Green-Mode Quasi-Resonant PWM Controller Integrated with Power MOSFET Disclaimer Information in this document is believed to be accurate and reliable. However, Dialog Semiconductor does not give any representations or warranties, expressed or implied, as to the accuracy or completeness of such information. Dialog Semiconductor furthermore takes no responsibility whatsoever for the content in this document if provided by any information source outside of Dialog Semiconductor. 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All use of Dialog Semiconductor products, software and applications referred to in this document are subject to Dialog Semiconductor’s Standard Terms and Conditions of Sale, unless otherwise stated. © Dialog Semiconductor. All rights reserved. RoHS Compliance Dialog Semiconductor complies to European Directive 2001/95/EC and from 2 January 2013 onwards to European Directive 2011/65/EU concerning Restriction of Hazardous Substances (RoHS/RoHS2). Dialog Semiconductor’s statement on RoHS can be found on the customer portal https://support.diasemi.com/. RoHS certificates from our suppliers are available on request. Contacting Dialog Semiconductor United Kingdom Dialog Semiconductor (UK) Ltd Phone: +44 1793 757700 North America Dialog Semiconductor Inc. Phone: +1 408 845 8500 Singapore Dialog Semiconductor Singapore Phone: +65 648 499 29 Germany Dialog Semiconductor GmbH Phone: +49 7021 805-0 Japan Dialog Semiconductor K. K. Phone: +81 3 5425 4567 Hong Kong Dialog Semiconductor Hong Kong Phone: +852 2607 4271 The Netherlands Dialog Semiconductor B.V. Phone: +31 73 640 88 22 Taiwan Dialog Semiconductor Taiwan Phone: +886 281 786 222 Korea Dialog Semiconductor Korea Phone: +82 2 3469 8200 Email [email protected] Web site: www.dialog-semiconductor.com Product Summary www.dialog-semiconductor.com Rev. 1.0 6 of 6 China Dialog Semiconductor (Shenzhen) Phone: +86 755 2981 3669 Dialog Semiconductor (Shanghai) Phone: +86 21 5424 9058 23-August-2016 © 2016 Dialog Semiconductor