EMCandPowerQuality>Approvals Harmonic filters FN 3416 / FN 3418 ECOsine™ Compact economy line of passive harmonic filters I Help to comply with IEEE-519, table I I I I 10-3 (TDD) Help to comply with EN61000-3-12, table 3 (THD) Support an efficient utilization of electrical system capacity Ideal for motor drives with 6-pulse rectifier front-end Same filter for both diode and thyristor (SCR) rectifiers Technical specifications Nominal operating voltage: Operating frequency: Nominal motor drive input power rating: Total harmonic current distortion THID*: Total demand distortion TDD: Efficiency: High potential test voltage: Protection category: Cooling: Overload capability: Ambient temperature range: Flammability corresponding to: Design corresponding to: MTBF @ 45°C/500V (Mil-HB-217F): SCCR***: Approvals (in preparation) Typical electrical schematic 3x 380 to 500 VAC ±10 % (FN 3416) 3x 380 to 480 VAC ±10 % (FN 3418) 50 Hz ± 1 Hz (FN3416) 60 Hz ± 1 Hz (FN3418) 4 to 200 kW (FN3416) 5 to 250 HP (FN3418) According to EN61000-3-12, table 3 <10 % @ rated power (with Ldc) <15 % @ rated power (without Ldc) According to IEEE-519, table 10–3 >98 % @ nominal line voltage and power P E 2500 VAC (2 sec) IP20 Internal fan cooling, unregulated 1.6x rated current for 1 minute, once per hour –25 °C to +45 °C fully operational +45 °C to +55 °C derated operation** –25 °C to +70 °C transport and storage UL 94 V-2 or better UL508, EN61558-2-20, CE (LVD2006 / 95 / EC) 200 000 hours 100 kA θ θ *System requirements: THVD <2 %, line voltage unbalance <1 % Note: performance specifications in this datasheet refer to six-pulse diode rectifiers. SCR rectifier front-end will produce different results, depending upon the firing angle of the thyristors. ** Iderated = Inominal * √(70 °C-Tamb) / 25 °C *** External UL-rated fuses required. Features and benefits Typical applications FN3416 (50Hz) and FN3418 (60Hz) models of Schaffner ECOsine™ filters help to unburden the I Three-phase power conversion equipment the ECOsine™ product family represent the very electrical infrastructure from excess loading and with front-end six-pulse rectifier (diode or compact “economy line” of load-applied passive heat caused by current harmonics, and therefore harmonic filters. support a better utilization of electric system They are ideal for non-linear three-phase equip- capacity. ment with B6 rectifier front-end that do not re- Lower harmonics also reduce the risk of system quire the industry leading performance provided resonances and potential downtime of sensitive by Schaffner ECOsine™ FN3410/12 filters. electronic equipment. The performance, however, is still sufficient to FN3416/18 filters upgrade standard motor drives comply with EN61000-3-12 (for THD) or with IEEE- to “low-harmonic drives” quickly and easily. 519, table 10-3 (for TDD). SCR) I Motor drives, like those used e.g. in pump and fan applications I Battery chargers, incl. DC fast chargers for e-cars 2 EMC components > FN 3416 / FN 3418 Filter application ECOsine™ filters are best installed directly at the input of 6-pulse rectifiers. It is possible to connect several non-linear loads (e.g. motor drives) in parallel. In this case the rating of the filter must match the sum of the power ratings of drives connected to it. The use of a (built-in) DC-link choke is recommended for best harmonics mitigation performance. If the expected input power exceeds the rating of the largest available filter, and a custom solution is not desired, then two or more filters can be wired in parallel. In this mode of operation, it is recommended to use filters with equal power ratings to ensure proper current sharing. Mains FN3416-210-40 (110 kW / 400 VAC) Non-linear load 1: 30 kW / 400 VAC Non-linear load 2: 75 kW / 400 VAC Typical filter performance Motor drive with Ldc, without harmonic filter Motor drive with Ldc, with ECOsine™ FN3416 3 EMC components > FN 3416 / FN 3418 Filter selection table FN3416 Filter* FN3416-10-44 FN3416-13-44 FN3416-16-44 FN3416-24-33 FN3416-32-33 FN3416-38-33 FN3416-45-33 FN3416-60-34 FN3416-75-34 FN3416-90-35 FN3416-110-35 FN3416-150-40 FN3416-180-40 FN3416-210-40 FN3416-260-99 FN3416-320-99 Rated load power @ 400 VAC / 50 Hz Rated load power @ 500 VAC / 50 Hz [kW] 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 [kW] 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 Power loss** @ 25 °C / 50 Hz Input /output connections Weight [W][kg] 63 -44 10 82 -44 10 105 -44 15 153 -33 20 294 -33 22 256 -33 25 306 -33 29 408 -34 37 410 -34 43 493 -35 47 546 -35 50 784 -40 86 817 -40 92 887 -40100 947 -99 125 988 -99 135 *Filter to be selected by system voltage and load (motor drive) power. Note: the harmonic filter will reduce RMS input current. Therefore, filter selection by current rating, as it is common for EMC/EMI filters, is not recommended. ** Calculated power loss at rated load power. Filter selection table FN3418 Filter* FN3418-8-44 FN3418-11-44 FN3418-15-44 FN3418-21-33 FN3418-28-33 FN3418-35-33 FN3418-41-33 FN3418-53-34 FN3418-65-34 FN3418-80-35 FN3418-105-35 FN3418-130-40 FN3418-160-40 FN3418-190-40 FN3418-240-99 FN3418-310-99 Rated load power @ 460 VAC / 60 Hz Power loss** @ 25 °C / 60 Hz [HP] 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 *Filter to be selected by system voltage and load (motor drive) power. Note: the harmonic filter will reduce RMS input current. Therefore, filter selection by current rating, as it is common for EMC/EMI filters, is not suitable. ** Calculated power loss at rated load power. Input /output connections Weight [W][kg] 41 -44 10 81 -44 10 72 -44 16 152 -33 20 214 -33 22 277 -33 25 289 -33 28 383 -34 38 393 -34 42 493 -35 45 514 -35 54 741 -40 78 832 -40 87 873 -40 100 876-99 126 984-99 135 4 EMC components > FN 3416 / FN 3418 Mechanical Data: FN3416-10 to -110 FN3418-8 to -105 FN3416-260 to -320 FN3418-240 to -310 FN3416-150 to -210 FN3418-130 to -190 5 EMC components > FN 3416 / FN 3418 Dimensions FN3416–… FN3418–… 10 8 13 11 16 15 24 21 32 28 38 35 45 41 60 53 75 65 90 80 110 105 150 130 180 160 210 190 260 240 320 310 A B C E F G J V W X Y Z 390 185 190 370 140 9 M6 390 185 190 370 140 9 M6 390 185 190 370 140 9 M6 455 250 230 435 200 11 M8 455 250 230 435 200 11 M8 455 250 230 435 200 11 M8 455 250 230 435 200 11 M8 520 280 248 500 225 11 M8 520 280 248 500 225 11 M8 580 280 248 555 225 11 M10 580 280 248 555 225 11 M10 700 450 385 665 350 13 M10 700 450 385 665 350 13 M10 700 450 385 665 350 13 M10 700 450 385 665 350 13 M10 25 6 12.5 47 11 700 450 385 665 350 13 M10 25 6 12.5 47 11 All dimensions in mm; 1 inch = 25.4 mm Tolerances according to: ISO 2768-m / EN 22768-m Filter connector cross sections –33 –34 –35 –40 –44 Solid wire Flex wire AWG type wire Recommended torque 16 mm2 10 mm2 AWG 6 1.5–1.8 Nm 35 mm2 25 mm2 AWG 2 4.0–4.5 Nm 50 mm2 50 mm2 AWG 1/0 7–8 Nm 95 mm2 95 mm2 AWG 4/0 17–20 Nm 10 mm2 6 mm2 AWG 8 1.0–1.2 Nm Please visit www.schaffner.com to find more details on filter connectors. Installation For more detailed information and step by step installation guidelines, please consult the user manual at www.schaffner.com or the installation instructions (delivered with each filter). Your local partner: To find your local partner within Schaffner’s global network, please go to www.schaffner.com July 2012 Headquarters, global innovation and development center Schaffner Group Nordstrasse 11 4542 Luterbach Schweiz T +41 32 681 66 26 F +41 32 681 66 30 [email protected] www.schaffner.com Sales and application centers China Schaffner EMC Ltd. 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