Total Power MKW10-24D15M Insulation rated for 300vac working voltage Datasheet

FEATURES
►4200VAC reinforced Insulation
►Insulation rated for 300VAC Working Voltage
►Medical Safety to UL/CSA/EN/IEC 60601-1 3rd Edition
►2 MOOP rated
►Wide 2:1 Input Voltage Range
►Fully regulated Output Voltage
►Low Leakage Current
►Operating Temp. Range –40°C to +75 °C
►Input Filter meets EN 55022,class A and FCC, level A
►Overload Protection
►2”x 1” Plastic Package
►3 Years Product Warranty
PRODUCT OVERVIEW
The MKW10M series is a new range of high performance DC/DC converter modules with a reinforced insulation system .The I/O- isolation voltage is
specified for 4200VACrms.The product comes in a compact 2”x1” industry standard package. All 15 models features wide 2:1 input voltage range and fully
regulated output voltage.The MKW10M DC/DC converters offer an economical solution for demanding applications in industrial and medical instrumentation
requesting a certified supplementary or reinforced insulation system to comply with industrial or latest medical safety standards.
Model Selection Guide
Model
Number
Input
Voltage
(Range)
MKW10-12S05M
MKW10-12S051M
MKW10-12S12M
MKW10-12D12M
MKW10-12D15M
MKW10-24S05M
MKW10-24S051M
MKW10-24S12M
MKW10-24D12M
MKW10-24D15M
MKW10-48S05M
MKW10-48S051M
MKW10-48S12M
MKW10-48D12M
MKW10-48D15M
VDC
12
(9 ~ 18)
24
(18 ~ 36)
48
(36 ~ 75)
Input Specifications
Parameter
Input Surge Voltage (1 sec. max.)
Start-Up Threshold Voltage
Under Voltage Shutdown
Short Circuit Input Power
Internal Power Dissipation
Conducted EMI
In
Total Power International,
Inc
Output
Voltage
Output Current
VDC
5
5.1
12
±12
±15
5
5.1
12
±12
±15
5
5.1
12
±12
±15
mA
1600
1600
835
±417
±333
2000
2000
835
±417
±333
2000
2000
835
±417
±333
Max.
Model
12V Input Models
24V Input Models
48V Input Models
12V Input Models
24V Input Models
48V Input Models
12V Input Models
24V Input Models
48V Input Models
All Models
Input Current
@Max. Load
mA(typ.)
877
907
1044
1042
1028
541
559
516
516
508
271
280
258
258
254
@No Load
mA (typ.)
Reflected
Ripple
Current
mA(typ.)
Max. capacitive
Load
µF
1000
30
100
470
220#
1000
20
50
470
220#
1000
10
25
470
220#
# For each output
Efficiency
(typ.)
@Max. Load
%
76
75
80
80
81
77
76
81
81
82
77
76
81
81
82
Min.
Typ.
Max.
Unit
-0.7
25
---0.7
50
---0.7
100
--7
8
9
VDC
13
15
18
30
33
36
----8.5
----16
----34
----3000
mW
----4000
mW
Compliance to EN 55022,class A and FCC part 15,class A
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SERIES
Total Power International, Inc.DC/DC CONVERTER 10W, ReinforcedMKW10M
Tota
Insulation, Medical Safety
Output Specifications
Parameter
Output Voltage Setting Accuracy
Output Voltage Balance
Line Regulation
Conditions
Min.
At 50% Load and Nominal Vin
---
Dual Output, Balanced Loads
---
Io=5% to 100%
---
±0.6
±1.2
%
---
100
150
---
---
75
Conditions
---
±0.02
±0.05
%/℃
Min.
Typ.
±3
6000
I/O Isolation Resistance
500 VDC
10
---
Min.
Typ.
100KHz, 1V
Safety Standards
Approvals(Pending)
General Specifications
Parameter
MIL-HDBK-217F@25℃, Ground Benign
12V Input Models
Parameter
Operating Ambient Temperature Range (See Power Derating Curve)
Case Temperature
120
1,000,000
Conditions
Natural Convection
Storage Temperature Range
Humidity (non condensing)
---
10
Cooling
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80
180
---
%
Unit
VACrms
VPK
µA
GΩ
pF
Unit
KHz
Hours
48V Input Models
750mA Slow-Blow Type
Min.
Max.
Unit
---
+95
℃
-40
+75
-50
+125
℃
℃
---
95
4000
% rel. H
---
260
℃
Free-Air convection
Lead Temperature (1.5mm from case for 10Sec.)
---
Max.
150
---
---
Altitude
In
Total Power International,
Inc
---
---
1500mA Slow-Blow Type
Environmental Specifications
Max.
---
24V Input Models
3000mA Slow-Blow Type
Continuous
--60
cUL/UL60950-1, CSA C22.2 No. 60950-1-03
UL60601-1,CSA C22.2 No.601-1,
IEC/EN 60950-1, IEC/EN 60601-1 3rd Edition, 2 MOOP
IEC60950-1 CB report, cUL/UL 60950-1 certificate
UL60601-1 UL certificate
Conditions
Switching Frequency
MTBF(calculated)
Input Fuse
---
±5
---
Flash tested for 1 Second
I/O Isolation Capacitance
%
µsec
4200
240VAC, 60Hz
---
mV P-P
mV P-P
600
---
60 Seconds
150
I/O Isolation Test Voltage
Leakage Current
100
%
300
Short Circuit Protection
Parameter
±1.0
---
Temperature Coefficient
I/O Isolation Voltage (reinforced)
±0.5
No minimum Load Requirement
25% Load Step Change
Isolation, Safety Standards
%
%
120
Transient Response Deviation
±2.0
±0.5
Over Load Protection
Transient Recovery Time
%Vnom.
±0.3
Other Output Models
Min.Load
±0.5
Unit
±1.0
---
5V & 5.1V Output Models
Ripple & Noise (20MHz)
Max.
---
Vin=Min. to Max.
Io=15% to 100%
Load Regulation
Typ.
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m
SERIES
Total Power International, Inc.DC/DC CONVERTER 10W, ReinforcedMKW10M
Tota
Insulation, Medical Safety
Output Power (%)
Power Derating Curve
Notes
1
2
3
4
5
6
7
Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted.
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%.
Ripple & Noise measurement bandwidth is 0-20MHz.
All DC/DC converters should be externally fused at the front end for protection.
Other input and output voltage may be available, please contact factory.
That “natural convection” is about 20LFM but is not equal to still air (0 LFM).
Specifications are subject to change without notice.
Package Specifications
Mechanical Dimensions
Pin Connections
5.08
[0.20]
5.08
[0.20]
Bottom View
5
4
10.16
[0.40]
Single Output
2
-Vin
1
3
4
5
+Vin
+Vout
No Pin
-Vout
:
50.8x25.4x12.0mm (2.0x1.0x0.47 inches)
Pin Material
:
Copper Alloy with Gold Plate Over Nickel Subplate
:
Common
-Vout
►Pin diameter — 1.0 ±0.05 (0.04±0.002)
Case Size
Weight
-Vin
+Vout
X.XX±0.13 ( X.XXX±0.005)
2.54
[0.10]
Physical Characteristics
:
+Vin
►Tolerance: X.X±0.25 (X.XX±0.01)
25.4 [1.00]
Case Material
Dual Output
►All dimensions in mm (inches)
3
10.16
[0.40]
Pin
50.8 [2.00]
1.00 [ 0.04]
1
45.72 [1.80]
2
12.0
[0.47]
Non-Conductive Black Plastic (flammability to UL 94V-0 rated)
24.5g
In
Total Power International,
Inc
Toll Free: 877-646-0900
www.total-power.com
MKW10M SERIES
Tota
Total Power International, Inc.DC/DC CONVERTER 10W, Reinforced Insulation, Medical Safety
Test Setup
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7µH) and Cin (220µF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets
possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
DC / DC
Converter
Current
Probe
Cin
+Out
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load
between 50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Scope
Resistive
Load
Copper Strip
+Vin
+Out
Copper Strip
Dual Output
DC / DC
Converter
Com.
Copper Strip
-Vin
-Out
Scope
Cout
Cout
Resistive
Load
Scope
Copper Strip
Technical Notes
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In
applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor on the input to insure startup. By using a
good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 kHz) capacitor of a 10µF for the 12V input devices and a 4.7µF for the 24V input devices and a
2.2µF for the 48V devices, capacitor mounted close to the power module helps ensure stability of the unit.
+
DC Power
Source
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 3.3µF capacitors at the output.
+
+Vin
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
-Vin
+
Cout
+Vin
DC Power
Source
Load
-Out
-
+Out
Dual Output
DC / DC
Com.
Converter
-Vin
-Out
Cout
Load
Load
Cout
Maximum Capacitive Load
The MKW10M series has limitation of maximum connected capacitance on the output. The power module may operate in current limiting mode during start-up,
affecting the ramp-up and the startup time. Connect capacitors at the point of load for best performance. The maximum capacitance can be found in the data
sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 95℃. The derating curves are determined
from measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
50mm / 2in
15mm / 0.6in
In
Total Power International,
Inc
Air Flow
DUT
Toll Free: 877-646-0900
www.total-power.com
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