TE C-2266278 This drawing is a controlled document for tyco electronics corporation Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266278 -2
DESCRIPTION
C
2266278 -5
FINE CRIMP HEIGHT ADJUST
C
C
NON-CRIMP HEIGHT ADJUST
2266278 -7
C
FINE CRIMP HEIGHT ADJUST
C
CONVERT TO
4
-
-
-
-
-
5-18022-5
-
-
-
-
1338685-1
-
-
8- 2266278 -4
-
2119950-1
-
SERVO
LATCH PLATE 12
8- 2266278 -5
-
-
PNEUMATIC FEED
-
-
2161326-1
-
4
-
2119951-1
SMART APPLICATOR
NONE
CRIMP TOOLING KIT
-
SERVO LATCH PLATE
SERVO
LATCH PLATE
1901094-3
-
-
-
-
-
-
2119641-1
-
-
-
-
-
-
-
-
1-1752354-6
-
2168400-6
-
(QUANTITY 2)
-
6
-
2119799-1
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
6
-
-
8
WIRE
INSUL
SIZE
APPLICATOR INSTRUCTIONS
408-10389
-
-
TYPE
1.27 mm [.050]
-
F
O
1.07 mm [.042]
-
TE TERMINAL
TERMINAL DATA:
NANO TERMINAL
TERMINAL NAME:
WIRE STRIP LENGTH
3.50-3.80 mm [.138-.150 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-18858
-
TERMINALS APPLIED
TE TERMINAL
2-1703930-1
n
C1__DWG_PN_1_1
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
114-94191
-
TERMINALS APPLIED
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
2-1703930-3
C1__DWG_PN_3_0
n
3.50-3.80 mm [.138-.150 IN]
10
TE TERMINAL
2-1703930-2
C1__DWG_PN_1_0
WIRE STRIP LENGTH
0.95-1.30 mm [.037-.051 IN]
TE TERMINAL
TE TERMINAL
C1__DWG_PN_4_0
2177909-1
8-2177909-3
C1__DWG_PN_3_1
C2__DWG_PN_1_0
C2__DWG_PN_1_1
-
TE CRIMP SPECIFICATION
NANO TERMINAL
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
-
INSULATION DIAMETER RANGE
-
0.95-1.30 mm [.037-.051 IN]
-
-
-
-
-
-
-
10
TE TERMINAL
2177909-3
C2__DWG_PN_2_0
C2__DWG_PN_2_1
TE TERMINAL
1-2177909-1
6
TE TERMINAL
C2__DWG_PN_3_0
C2__DWG_PN_4_0
1-2177909-2
C2__DWG_PN_3_1
-
C2__DWG_PN_4_1
-
C2__DWG_PN_1_2
-
WIRE
SIZE
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
0.78+/-0.05 [.031+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
9
9.6
-
W1__FA_SETTING_1
-
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
-
7
-
7
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
8
9
10
11
A
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
2266278 -4
2266278 -5
2266278 -6
& 180.
-
& 252.
12
7
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
& 180.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
1
1
1
1
1
1
-77 -7
5.02 .
1
1
1
1
1
-6
1
1
1
1
1
1
-5
1
1
1
1
1
1
1
1
1
-2
1
18030-1
811242-5
2119957-2
8-21084-0
2119640-1
1803259-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-3
-1
PART NO
1
1
1
1
1
-
NUT, HEX, REG M3
BUMPER, HOLD DOWN
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
DESCRIPTION
1
18030-1
1
811242-5
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
1803259
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-3
280
279
260
252
250
249
248
247
246
245
244
ITEM
NO
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
REF
1
1
1
2
1
1
1
1
1
2
1
3
1
4
2
1
1
1
-
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
66
P
LTR
DESCRIPTION
DATE
ECR-16-012112
1
2
1
2
1
mm
MATERIAL
-
-1
PART NO
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
-
1
1
1
1
-
-
2079764-1
2119083-1
2168400-6
2063440-1
2119740-2
1901094-3
1-1752354-6
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
1-22281-8
2168083-6
2168083-1
1-690438-0
455888-5
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
2168083-8
1-5018030-0
4-1722335-3
690753-2
18023-9
2-2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2-18032-5
2119092-1
1752356-1
2079383-5
2161328-1
2-1722335-1
1320908-2
1901086-1
22283-1
356835-1
1803142-1
1320928-2
980371-4
3-22280-3
2-519000-1
2119805-1
1803095-7
6-1633620-7
240641-1
2119757-8
3-238011-8
1803143-6
2-1333281-7
1
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
-
1
-
1
-6
1
1
1
1
-
1
1
-
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
2
1
1
-
1
1
1
1
1
1
-
-
1
1
1
1
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
3
1
-
4
1
3
1
-
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
-
1
1
1
1
-
1
2
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
-
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
A
DWN
APVD
MR
29AUG2016
GB
-
-
CRIMP
REVISIONS
DIST
C
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
2266278 -6
7- 2266278 -7
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPRING, COMPRESSION
SCR, SKT HD CAP, RoHS, M5 X 65
SCR, SKT HD CAP, RoHS, M3 X 8.0
FRONT STRIP GUIDE
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3.5
STRIPPER, SIDE FEED
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
SCR, SET, FLT POINT M5 X 20.0
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
Thread bolt Gewindebolzen
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SPRING, COMPRESSION
SCR, SKT HD CAP M4 X 10.0
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
CRIMPER, WIRE PREMIUM
DWN
24APR2014
CHK
24APR2014
APVD
24APR2014
Y.YIN
G.BAILEY
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2063440-1
1
2119740-2
..
1
1901094-3
1
1-1752354-6
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
SIMP_1-22281-8
1
2168083-6
2
2168083-1
1
1-690438-0
1
455888-5
1
2119956-1
1
2119791-9
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
2
2168083-8
1
1-5018030-0
1
4-1722335-3
1
690753-2
1
18023-9
1
2-2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085
1
2-18032-5
1
2119092-1
1
1752356-1
2
2079383-5
1
2161328
1
2-1722335-1
1
1320908-2
1
1901086-1
2
SIMP_22283-1
1
356835-1
1
1803142-1
1
1320928-2
1
980371-4
1
SIMP_3-22280-3
1
2-519000-1_HDI_AIRFEED
1
2119805-1
1
1803095-7
1
6-1633620-7
1
240641-1
..
1
ITEM_6
1
2119757-8
1
3-238011-8
1
1803143-6
..
1
ITEM_2
1
2-1333281-7
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
2
2168400-6
243
242
240
238
213
198
180
177
176
175
174
172
166
164
163
137
136
135
133
119
117
98
97
96
95
82
71
70
67
66
63
62
60
59
56
54
53
52
51
50
49
46
44
41
40
39
38
37
36
35
34
33
32
31
30
29
27
26
25
24
23
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119083
DESCRIPTION
PRODUCT SPEC
-
1
2079764
Ocean Side Feed
Applicator
-
DRAWING NO
2266278
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
6
6
DATE
DWN
APVD
-
-
-
37
62
40
D
247
38
FEED TYPE
246
39
PNEUMATIC
250
44
7 252
245
35
244
2
7
249
63
53
A
260
166
50
238
8
242
82
136
280
137
2
2
6
2
2
135
C
3
TERMINAL SUPPORT LOCATION
1
4
41
174
44
175
REF
245 REF
51
A
6
15.8
66
180
11
164
33
24
0.5
67
2
213
180 REF
HOLDDOWN SET-UP
A
30
117 REF
5
52
198
SERVO FEEDER
NOT INCLUDED
0.5
34 REF
2 176
4
1
1
177
SERVO
LATCH PLATE
133
REF
70
56
B
1
279
172
240
2
8
59
C
2
243
7
163
D
2
B
10
96
95
29
9
25
1
ITEM 30 LOCATED AT
NOT ASSIGNED
12
27
30 REF
29 REF
CAM POSITION
11
30mm STROKE
36
31
26
23
98
97
32
46
34
54
8
1
60
54
10
119
1
248
FEED TRACK POSITION
GUIDE BY
GUIDE_BY_STR
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
24APR2014
CHK
24APR2014
APVD
24APR2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266278
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266278 -2
DESCRIPTION
C
2- 2266278 -5
7- 2266278 -7
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
C
CONVERT TO
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
C
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
2- 2266278 -7
D
6
CRIMP TOOLING KIT
-
-
-
-
SERVO LATCH PLATE
2119951-1
-
8- 2266278 -5
1901094-3
1-1752354-6
SMART APPLICATOR
2161326-1
-
8- 2266278 -4
-
-
2168400-6
-
-
-
-
-
-
PNEUMATIC FEED
2119950-1
1338685-1
5-18022-5
2119641-2
2119799-1
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
(QUANTITY 2)
-
6
-
-
-
8
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
-
-
TYPE
1.27 mm [.050]
APPLICATOR INSTRUCTIONS
408-10389
-
7
F
O
1.07 mm [.042]
-
7
TE TERMINAL
TERMINAL DATA:
NANO TERMINAL
TERMINAL NAME:
WIRE STRIP LENGTH
3.50-3.80 mm [.138-.150 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
2-1703930-1
114-18858
-
TERMINALS APPLIED
TE TERMINAL
n
2-1703930-2
C1__DWG_PN_1_1
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
114-94191
-
TERMINALS APPLIED
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
2-1703930-3
n
3.50-3.80 mm [.138-.150 IN]
10
TE TERMINAL
C1__DWG_PN_1_0
WIRE STRIP LENGTH
0.95-1.30 mm [.037-.051 IN]
TE TERMINAL
TE TERMINAL
2177909-1
C1__DWG_PN_4_0
C1__DWG_PN_3_1
8-2177909-3
C2__DWG_PN_1_0
C2__DWG_PN_1_1
-
TE CRIMP SPECIFICATION
NANO TERMINAL
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
-
INSULATION DIAMETER RANGE
-
0.95-1.30 mm [.037-.051 IN]
-
-
-
-
-
10
TE TERMINAL
2177909-3
C2__DWG_PN_2_0
C2__DWG_PN_2_1
TE TERMINAL
1-2177909-1
C2__DWG_PN_3_0
C2__DWG_PN_3_1
TE TERMINAL
1-2177909-2
-
C2__DWG_PN_4_0
-
C2__DWG_PN_4_1
-
C2__DWG_PN_1_2
-
WIRE
SIZE
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
0.78+/-0.05 [.031+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9.6
-
9
-
6
-
W1__FA_SETTING_1
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
1
2
-
RECOMMENDED SPARE PARTS
-
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266278 -4
2266278 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
-
& 180.
-
& 152.
-
-
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
6
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
18030-1
811242-5
2119782-1
2119640-1
1803259-1
1-22279-3
2119082-3
2079764-1
2119083-1
PART NO
NUT, HEX, REG M3
BUMPER, HOLD DOWN
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, FLANGED
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
1
18030-1
1
811242-5
1
2119782
1
2119640-1
1
1803259
1
1-22279-3_SIMP
1
2119082-3
1
2079764
1
2119083
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
280
279
251
250
249
246
244
243
242
-
1
1
1
-
P
1
1
1
1
-
2
-
-
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
-
1
1
1
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
2168400-6
2063440-1
2119740-2
1901094-3
1-1752354-6
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2-2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
1-22281-8
2168083-6
2168083-1
1-690438-0
455888-5
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
2168083-8
1-5018030-0
4-1722335-3
690753-2
18023-9
2079383-7
2119645-1
2119957-1
2119644-1
2-18032-5
1752356-1
2079383-5
2161328-1
2-1722335-1
1320908-2
1901086-1
22283-1
356835-1
1803142-1
1320928-2
980371-4
3-22280-3
2-519000-1
2119805-1
1803095-7
6-1633620-7
240641-1
2119757-8
3-238011-8
1803143-6
2-1333281-7
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
-
1
1
1
1
-
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
3
1
-
2
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
-
1
1
2
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
4
1
1
1
1
4
1
1
1
1
4
1
-
1
1
4
1
1
1
1
-
1
-
1
-
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPRING, COMPRESSION
SCR, SKT HD CAP, RoHS, M5 X 65
SCR, SKT HD CAP, RoHS, M3 X 8.0
FRONT STRIP GUIDE
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3.5
STRIPPER, SIDE FEED
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, SET, FLT POINT M5 X 20.0
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
Thread bolt Gewindebolzen
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SPRING, COMPRESSION
SCR, SKT HD CAP M4 X 10.0
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
AMP 4805 REV 31MAR2000
66
-
-
-
-
A
PART NUMBERS REQUIRED
-
NONE
REVISIONS
DIST
-
-
4
LOC
1
DWN
24APR2014
CHK
24APR2014
APVD
24APR2014
Y.YIN
G.BAILEY
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
..
1
1901094-3
1
1-1752354-6
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2-2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
SIMP_1-22281-8
1
2168083-6
2
2168083-1
1
1-690438-0
1
455888-5
1
2119956-1
1
2119791-9
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
2
2168083-8
1
1-5018030-0
1
4-1722335-3
1
690753-2
1
18023-9
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2-18032-5
1
1752356-1
2
2079383-5
1
2161328
1
2-1722335-1
1
1320908-2
1
1901086-1
2
SIMP_22283-1
1
356835-1
1
1803142-1
1
1320928-2
1
980371-4
1
SIMP_3-22280-3
1
2-519000-1_HDI_AIRFEED
1
2119805-1
1
1803095-7
1
6-1633620-7
1
240641-1
..
1
ITEM_6
1
2119757-8
1
3-238011-8
1
1803143-6
..
1
ITEM_2
1
2-1333281-7
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119740-2
240
238
213
198
180
177
176
175
174
172
166
164
163
152
151
145
144
143
141
140
139
137
136
135
133
119
117
98
97
96
95
82
71
70
67
66
63
62
59
56
53
52
51
50
49
41
40
39
38
36
34
33
32
31
30
29
27
26
25
24
23
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2063440-1
DESCRIPTION
PRODUCT SPEC
-
2
2168400-6
Ocean Side Feed
Applicator
-
DRAWING NO
2266278
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
251
62
6
40
145
38
D
246
39
7
FEED TYPE
140
152
D
2
2
244
7 139
243
PNEUMATIC
250
53
2
249
8
50
A
166
242
63
7
238
0.5
34
136
280
137
279
82
2
SERVO
LATCH PLATE
2
133
4
70
3
51
4
5
41
140
11
164
REF
15.8
66
6 180
0.5
67
2
213
A
24
1
175
198
33
C
174
52
REF
TERMINAL SUPPORT LOCATION
1
176
135
A
1
177
2
180
REF
HOLDDOWN SET-UP
10
30
117 REF
1
REF
59
56
SERVO FEEDER
NOT INCLUDED
6
8
172
240
2
163
C
B
2
B
96
95
9
1
12
ITEM 30 LOCATED AT
NOT ASSIGNED
29
CAM POSITION
25
30
27
151
REF
29
30mm STROKE
36
31
26
23
98
97
32
141
34
143
8
1
144
143
10
1
119
REF
11
FEED TRACK POSITION
GUIDE BY
GUIDE_BY_STR
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
24APR2014
CHK
24APR2014
APVD
24APR2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266278
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
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