XP Power HCP650PS05 650 3000 watt Datasheet

ACDC
6503000 Watts
HCP Series
xppower.com
•
High Efficiency up to 91%
•
High Power Density
•
Programmable Output Voltage (30%105%)
•
Programmable Output Current (40%105%)
•
Parallel Operation
•
Fully Featured Signals & Controls
•
3 Year Warranty
Specification
Input
General
• 90-264 VAC (127-370 VDC),
see derating curves
Input Frequency
• 47-63 Hz
Input Current
• 650 W: 7.5 A/3.5 A typical,
1000 W: 12 A/5 A typical,
1500 W: 18 A/9 A typical,
3000 W: 36 A/18 A typical at 115/230 VAC
Inrush Current
• 650/1000 W: 27 A/54 A typical
1500 W: 30 A/45 A typical
3000 W: 60 A/90 A typical at 115/230 VAC
Power Factor
• 0.99/0.98, typical at 115/230 VAC full load
Earth Leakage Current • <1.0 mA (3 kW: <2.5 mA) at 240VAC/60 Hz
Input Voltage
Output
Output Voltage
•
Output Trim
•
Output Voltage Program•
Output Current Program •
Initial Set Accuracy
•
Minimum Load
•
Start Up Delay
•
Start Up Rise Time
•
Hold Up Time
•
Line Regulation
Load Regulation
Transient Response
Ripple & Noise
Overvoltage Protection
•
•
•
•
•
Overtemperature
Protection
Overload Protection
•
See model table
±5.0% by potentiometer
30-105% of rated output (see app. notes)
40-105% of rated output (see app. notes)
±1%
No minimum load required
650 W/1000 W: 800 ms max.
1500 W/3000 W: 1 s max.
650 W: 90 ms max. at full load
1000 W: 100 ms max. at full load
1500 W/3000 W: 350 ms max. at full load
16 ms (3000 W: 20 ms) typ. at 230 VAC
and full load
±0.5%
V1: ±0.5%, 5 V standby output: ±3%
<1% for a 25% step load change
150 mV pk-pk all voltages (see note 1)
Tracks output voltage. 115-135% of set
voltage. Recycle AC to reset
Auto recovery
• 105-125% of output power. Constant
power to 75% of set output voltage then
output shuts down, recycle AC to reset
Short Circuit Protection • Output latches off, recycle AC to reset
Temp. Coefficient
• ±0.02%/˚C (0-50 ˚C)
Remote Sense
• Compensates for 0.5 V max voltage drop.
(see app. notes)
Enable
• Output must be enabled (see app. notes)
Current Share
• 5 supplies can share within 5%
Standby Output
• See model table
Efficiency
Isolation
Isolation Resistance
Switching Frequency
Power Density
Signals & Controls
MTBF
• See model table
• 3000 VAC Input to Output,
1500 VAC Input to Ground,
500 VDC Output to Ground
• 100 M /500 VDC
• PFC 100 kHz typical, PWM 65 kHz typical
• 650 W: 8.2 W/in3
1000 W: 11.1 W/in3
1500 W/3000 W: 10.8 W/in3
• See app. notes
• 650 W: 160 kHrs, 1000 W: 140 kHrs,
1500 W/3000 W: 100 kHrs
to MIL-HDBK-217F at 25 ˚C, GB
Environmental
Operating Temperature • -25 ˚C to 60 ˚C, see derating curves
Cooling
• Internal fan fitted. Speed increases with
load and internal temperature
Operating Humidity
• 20-90% R.H. non-condensing
Storage Temperature • -40 ˚C to +85 ˚C
Storage Humidity
• 10-95% R.H.
Vibration
• 10-500 Hz, 5 g 10 min/cycle, 60 min
period for each axis. Compliant to
IEC68-2-16, IEC 68-2-64
EMC & Safety
Emissions
Harmonic Currents
Voltage Flicker
ESD Immunity
Radiated Immunity
EFT/Burst
Surge
Conducted Immunity
Magnetic Field
Dips & Interruptions
Safety Approvals
• EN55022 class B conducted & radiated
• EN61000-3-2 class A,
650 & 1000 W: EN61000-3-2 class C for
loads ≥10%,
1500 W: EN61000-3-2 class C for loads ≥40%,
3000 W: EN61000-3-2 class C for loads ≥30%
• EN61000-3-3
• EN61000-4-2, ±4 kV contact,
±8 kV air discharge, Perf Criteria A
• EN61000-4-3, 3 V/m, Perf Criteria A
• EN61000-4-4, level 2, Perf Criteria A
• EN61000-4-5, installation class 3,
Perf Criteria A
• EN61000-4-6, Perf Criteria A
• EN61000-4-8, Perf Criteria A
• EN61000-4-11, 30% 10 ms, 60% 100 ms,
>95% 5000 ms, Perf Criteria A, B, B
• UL60950-1, EN60950-1 (all models)
CSA C22.2 No. 60950-1 (650 W/1000 W only)
Output Power
500
600
600
650
650
650
Output Current
Min
Max
0.0 A
100.0 A
0.0 A
50.0 A
0.0 A
40.0 A
0.0 A
27.0 A
0.0 A
24.0 A
0.0 A
13.6 A
Output Voltage V1
W
W
W
W
W
W
5.0
12.0
15.0
24.0
27.0
48.0
ACDC
HCP650
Models and Ratings
VDC
VDC
VDC
VDC
VDC
VDC
Standby Output(3)
5
5
5
5
5
5
V/0.5
V/0.5
V/0.5
V/0.5
V/0.5
V/0.5
A
A
A
A
A
A
Efficiency(2)
Model Number
83%
88%
88%
90%
90%
91%
HCP650PS05
HCP650PS12
HCP650PS15
HCP650PS24
HCP650PS27
HCP650PS48
Notes
1. Ripple & noise is measured with 20 MHz bandwidth and using 12” twisted pair-wire terminated with 0.1 µF & 47 µF capacitors in parallel.
2. Measured with 230 VAC input and full load.
3. Present whenever AC is applied.
Mechanical Details
1.61 (40.9)
9.80 (249.0)
+V
M6
3-M4
Max Length = 4 mm
2
1
-V
Airflow
16
15
5.00
(127.0)
Voltage Adj.
LED
CN9
2.91
(74.0)
E
2.52
(64.0)
N
L
7.80 (198.0)
0.55 (14.0)
1.46 (37.0)
0.81 (20.5)
3-M4 (Both sides)
Max Length = 6 mm
0.45 (11.5)
Notes
1. All dimensions are in inches (mm).
2. Weight 4.0 lb (1.8 kg)
3. Signals mating connector: PHDR-16VS housing,
SPHD-002T-P05 contacts
1.06 (26.9)
0.98 (25.0)
8.70 (221.0)
Pin
1
2
3
4
5
6
7
8
Function
VS+
VO+
VSVO5 V SB (Aux)
5 V SB (Aux)
EN+
GND
0.32 (8.0)
Control Pin Connections
Description
Pin
Function
Remote Sense (+)
9
ENLocal Sense (+)
10
GND
Remote Sense (-)
11 PWM (P-OK)
Local Sense (-)
12
GND
5 V Standby Output (+)
13
VCI
5 V Standby Output (+)
14
GND
Enable ON/OFF (+)
15
CS
Signal Ground
16
ACI
Description
Enable ON/OFF (-)
Signal Ground
PWM is Switching
Signal Ground
V Program
Signal Ground
Current Share
I Program
Derating Curve
Input Derating Curve
100
100
80
90
Load (%)
Load (%)
Thermal Derating Curve
60
40
70
60
20
0
-25
80
0
10
20
40
30
Ambient Temperature (°C)
50
60
70
80
90
100
110
120
Input Voltage (VAC)
264
Output Power
Output Voltage V1
750 W
Output Current
Standby Output(3)
Efficiency(2)
Model Number
62.0 A
5 V/0.5 A
87%
HCP1000PS12
0.0 A
50.0 A
5 V/0.5 A
88%
HCP1000PS15
0.0 A
40.0 A
5 V/0.5 A
89%
HCP1000PS24
27.0 VDC
0.0 A
37.0 A
5 V/0.5 A
89%
HCP1000PS27
48.0 VDC
0.0 A
21.0 A
5 V/0.5 A
90%
HCP1000PS48
Min
Max
12.0 VDC
0.0 A
750 W
15.0 VDC
960 W
24.0 VDC
1000 W
1000 W
Notes
1. Ripple & noise are measured with 20 MHz bandwidth and using 12” twisted pair-wire terminated with 0.1 µF & 47 µF capacitors in parallel.
2. Measured with 230 VAC input and full load.
3. Present whenever AC is applied.
Mechanical Details
1.61 (40.9)
11.14 (283.0)
+V
M6
3-M4
Max Length = 4 mm
2
1
-V
Voltage Adj.
LED
CN9
2.91
(74.0)
16
15
5.00
(127.0)
Airflow
2.51
(63.7)
E
N
L
0.55 (14.0)
0.81 (20.5)
8.82 (224.0)
1.77 (45.0)
1.05 (26.7)
3-M4 (Both sides)
Max Length = 6 mm
0.98 (25.0)
0.45 (11.5)
0.32 (8.0)
10.04 (255.0)
Pin
1
2
3
4
5
6
7
8
Notes
1. All dimensions are in inches (mm).
2. Weight 4.6 lb (2.1 kg)
3. Signals mating connector: PHDR-16VS housing,
SPHD-002T-P05 contacts
Function
VS+
VO+
VSVO5 V SB (Aux)
5 V SB (Aux)
EN+
GND
Control Pin Connections
Description
Pin
Function
Remote Sense (+)
9
ENLocal Sense (+)
10
GND
Remote Sense (-)
11 PWM (P-OK)
Local Sense (-)
12
GND
5 V Standby Output (+)
13
VCI
5 V Standby Output (+)
14
GND
Enable ON/OFF (+)
15
CS
Signal Ground
16
ACI
Description
Enable ON/OFF (-)
Signal Ground
PWM is Switching
Signal Ground
V Program
Signal Ground
Current Share
I Program
Derating Curve
Thermal Derating Curve
Input Derating Curve
100
100
80
90
Load (%)
Load (%)
ACDC
HCP1000
Models and Ratings
60
40
70
60
20
0
-25
80
0
10
20
40
30
Ambient Temperature (°C)
50
60
70
80
90
100
110
120
Input Voltage (VAC)
264
ACDC
HCP1500
Models and Ratings
Output Current
Output Power
Output Voltage V1
Standby Output(3)
Efficiency(2)
Model Number
1500 W
12.0 VDC
0.0 A
125.0 A
5 V/0.5 A
87%
HCP1500PS12
1500 W
15.0 VDC
1500 W
24.0 VDC
0.0 A
100.0 A
5 V/0.5 A
88%
HCP1500PS15
0.0 A
62.5 A
5 V/0.5 A
89%
1500 W
HCP1500PS24
27.0 VDC
0.0 A
55.5 A
5 V/0.5 A
89%
1500 W
HCP1500PS27
48.0 VDC
0.0 A
31.3 A
5 V/0.5 A
90%
HCP1500PS48
Min
Max
Notes
1. Ripple & noise are measured with 20 MHz bandwidth and using 12” twisted pair-wire terminated with 0.1 µF & 47 µF capacitors in parallel.
2. Measured with 230 VAC input and full load.
3. Present whenever AC is applied.
Mechanical Details
0.59
(15.0)
0.57
(14.5)
9.84 (250.0)
2.5 (63.5)
12.31 (312.7)
+V
4-M4, Max Length = 4 mm
-V
10 9 8 7 6 5 4 3 2 1
3.86
(98.0)
Voltage
Adj.
Airflow
5.0
(127.0)
L
N
E
1
2
3
0.22 (5.6)
1.38
(35.0)
1.34
(34.0)
9.33 (237.0)
Ø 0.31 (Ø 8.0)
4-M4, Max Length = 4 mm
0.57
(14.5)
Notes
1. All dimensions are in inches (mm).
2. Weight 7.1 lb (3.2 kg)
3. Signals mating connector is Dinkle EC350V-10P or equivalent.
Wire gauge 28-14 AWG.
Pin
1
2
3
4
5
Control Pin Connections
Description
Pin
Function
Remote Sense (+)
6
GND
Remote Sense (-)
7
PWM (P-OK)
5 V Standby Output (+)
8
VCI
Enable (+)
9
ACI
Enable (-)
10
CS
Function
VS+
VS5 V SB (Aux)
EN+
EN-
Description
Signal Ground
PWM is Switching
V Program
I Program
Current Share
Thermal Derating Curve
For HCP1500PS12/15
For HCP1500PS24/27/48
100
100
5
5
60
40
20
0
-25
80
4
3
3
1
90 VAC
2
100 VAC
3
110 VAC
4
120 VAC
5
>140 VAC
0
Load (%)
Load (%)
80
2
1
60
40
20
10
20
40
30
Ambient Temperature (°C)
50
4
60
70
80
0
-25
1
90 VAC
2
100 VAC
3
110 VAC
4
120 VAC
5
>135 VAC
0
10
2
1
20
40
30
Ambient Temperature (°C)
50
60
60
80
Output Current
Output Power
Output Voltage V1
Standby Output(3)
Efficiency(2)
Model Number
3000 W
12.0 VDC
0.0 A
3000 W
15.0 VDC
0.0 A
250.0 A
5 V/0.5 A
87%
HCP3000PS12
200.0 A
5 V/0.5 A
88%
3000 W
24.0 VDC
HCP3000PS15
0.0 A
125.0 A
5 V/0.5 A
89%
3000 W
HCP3000PS24
27.0 VDC
0.0 A
111.1 A
5 V/0.5 A
89%
3000 W
HCP3000PS27
48.0 VDC
0.0 A
62.5 A
5 V/0.5 A
90%
HCP3000PS48
Min
Max
Notes
1. Ripple & noise are measured with 20 MHz bandwidth and using 12” twisted pair-wire terminated with 0.1 µF & 47 µF capacitors in parallel.
2. Measured with 230 VAC input and full load.
3. Present whenever AC is applied.
Mechanical Details
0.54 (13.8)
0.56
(14.1)
9.84 (250.0)
5.0 (127.0)
+V
4-M4, Max Length = 4 mm
-V
12 11 10 9 8 7 6 5 4 3 2 1
3.86
(98.0)
Airflow
Voltage
Adj.
5.0
(127.0)
3
2
1
E N L
0.22 (5.7)
0.54 (13.8)
1.43 (36.2)
10.04 (255.0)
1.06
(27.0)
4-M4, Max Length = 4 mm
Ø0.31
(Ø8.0)
3.62
(92.0)
12.01 (305.0)
13.39 (340.0)
Notes
1. All dimensions are in inches (mm).
2. Weight 14.6 lb (6.6 kg)
3. Signals connector is Dinkle EC350V-12P or
equivalent. Wire gauge 28-14 AWG.
Pin
1
2
3
4
5
6
Function
VO+
VS+
VSVO5 V SB (AUX)
EN+
Control Pin Connections
Description
Pin
Function
Local Sense (+)
7
ENRemote Sense (+)
8
GND
Remote Sense (-)
9
PWM (P-OK)
Local Sense (-)
10
VCI
5 V Standby Output(+)
11
ACI
Enable (+)
12
CS
Description
Enable (-)
Signal Ground
PWM is Switching
V Program
I Program
Current Share
Derating Curve
For HCP3000PS12/15
For HCP3000PS24/27/48
100
100
5
5
80
80
4
60
40
20
3
1
90 VAC
2
100 VAC
3
110 VAC
4
120 VAC
5
>150 VAC
Load (%)
Load (%)
ACDC
HCP3000
Models and Ratings
2
1
60
40
20
1
90 VAC
2
100 VAC
3
110 VAC
4
120 VAC
5
>145 VAC
4
3
2
1
0
0
-25
0
10
20
30
Ambient Temperature (°C)
40
50
60
70
-25
0
10
20
30
Ambient Temperature (°C)
40
50
60
70
Remote Enable (unit supplied enabled)
5 V SB
5 V SB
2KΩ
SW
EN+
2KΩ
EN+
5V
5V
EN-
EN-
GND
GND
Low/H
Low Power OFF
OFF Power OFF
ON
High Power ON
Power ON
(B) Using external by transistor
(A) Using internal 5 V standby
PWM Signal
POWER SUPPLY
GND
Remote Sense
Local Sense
5 V Standby
330R
PWM
EN-
VO+
EN-
GND
VS+
GND
VS-
VO-
AUX
-
CS
AUX
-
EN+
+
PWM SWITCHING (LOW)
VS+
VS-
VOPWM NOT SWITCHING (HIGH)
VO+
EN+
+
Load
Load
GND
Must be used if remote sense is not required.
Signal Connector
LED Status
LED Status
Output Status
Solid (Green)
DC Output OK
Slow Blink (Green)
Output Not Enabled
Fast Blink (Red)
Over Voltage
Over Loaded
Solid (Red)
Short Circuited
Under Voltage (<70% of output voltage)
Slow Blink (Red)
Over Temperature
Intermittent Blink (Red)
Fan Fail
Short & Long Blink (Red)
5 V Standby Failure
ACDC
HCP Series
Application Notes
Output Voltage Program
100
90
90
Output Voltage (%)
O u tp u t V o l ta g e ( % )
105
100
80
70
60
50
40
85
75
30
30
1.2
1.5
2.0
2.5
3.0
3.5
4.0
5.6
4.5 4.8
External Voltage (VDC) - All models
GND Pin
VCI Pin
50
100
156 Open
External Resistor (kΩ) - HCP650/1000
GND Pin
VCI Pin
5.6 kΩ - 156 kΩ
1.2-4.8 V
100
100
90
Output Voltage (%)
Output Voltage ( %)
90
70
50
85
70
50
30
30
6.6
39.8
16.9
137 640
2400
14.3
Open
External Resistor (kΩ) - HCP1500
GND Pin
38.6
92
327
2000 2400 Open
External Resistor (kΩ) - HCP3000
VCI Pin
GND Pin
6.6 kΩ - 640 kΩ
VCI Pin
14.3 kΩ - 2400 kΩ
Output Current Program
100
105
100
90
90
Output Current (%)
Output Current ( %)
ACDC
HCP Series
Application Notes
80
70
60
50
85
75
30
40
1.6
2.0
2.5
3.0
3.5
4.0 4.2 4.5
5.0
5.6
External Voltage (VDC) - All models
GND Pin
ACI Pin
1.6-4.2 V
50
100
External Resistor (kΩ) - HCP650/1000
GND Pin
156 Open
ACI Pin
11.5 kΩ - 200 kΩ
Output Current Program
100
Output Current (%)
Output Current ( %)
100
80
60
80
60
40
40
1.7
3.3
9.22
56
Open
0.91
External Resistor (kΩ) - HCP1500
GND Pin
2.0
5.1
25
Open
External Resistor (kΩ) - HCP3000
ACI Pin
GND Pin
1.7 kΩ - 56 kΩ
ACI Pin
0.91 kΩ - 25 kΩ
Current Sharing with Remote Sensing
+
+
+
Load
EN-
VO+
EN-
VO+
EN-
GND
VS+
GND
VS+
GND
VS-
CS
VS-
VO+
VS+
VS-
VO-
VO-
VO-
AUX
AUX
AUX
EN+
CS
EN+
CS
EN+
Current Sharing with Local Sensing
EN-
VO+
EN-
VO+
EN-
GND
VS+
GND
VS+
GND
VS-
CS
VS-
VO+
VS+
VS-
VO-
VO-
VO-
AUX
AUX
AUX
EN+
CS
EN+
CS
EN+
Notes
In parallel operation, it is possible that only one unit will operate if the load is less than 5% of the combined rated output load.
It is possible to have more than five units in parallel, contact sales for details.
10-Feb-14
ACDC
HCP Series
Application Notes
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