MPV1060RI4 Ultra Wide Input, Compact Industrial Grade, PV Power DC/DC Converters Electrical Specifications Key Features: • 5W & 10W Output Power • 10:1 Input Range Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice. Input Parameter Input Voltage Range Conditions 200 VDC Input 600 VDC Input 1,000 VDC Input 200 VDC Input 10W Models 600 VDC Input 1,000 VDC Input 200 VDC Input 600 VDC Input 1,000 VDC Input VIN = 200 - 1,000 VDC • 4,000 VAC Isolation • Wide -40°C to +70°C Oper. • Reverse Input Volt Prot. Inrush Current • Compact Case • >300 kHours MTBF • Chassis/DIN Rail Options Typ. 600 5W Model • Meets EN 62109 • Output Over Volt Protection Min. 100 Start-Up Time Max. 1,000 38.0 15.0 10.0 75.0 25.0 16.0 7.0 20.0 30.0 Units VDC mA A 1.0 S Max. ±2.0 ±1.0 ±1.0 200 Units % % % mV P - P %/°C % IOUT Max. Units VAC kHz Output Parameter Output Voltage Accuracy Line Regulation Load Regulation Ripple & Noise (20 MHz) Temperature Coefficient Over Current Protection Output Short Circuit Conditions Min. VIN = MIN to MAX IOUT = 0% to 100% See Note 1 Typ. ±1.0 ±0.5 ±0.5 100 ±0.02 Hiccup Circuit, Autorecovery 110 Continuous (Autorecovery) General Parameter Isolation Voltage Switching Frequency EMI Characteristics Parameter Radiated Emissions, See Note 2 Conducted Emissions, See Note 2 Conditions 60 Seconds Min. 4,000 Typ. 75 Standard Criteria Level Class A Class A ±6 kV Contact ±8 kV Air 10V/m ±4 kV ±2 kV L-L 10 Vrms EN 55022 EN 55022 ESD EN 61000-4-2 B RS EFT, See Note 3 Surge, See Note 4 CS EN 61000-4-3 EN 61000-4-4 EN 61000-4-5 EN 61000-4-6 A B B A Environmental MicroPower Direct 292 Page Street Suite D Stoughton, MA 02072 USA T: (781) 344-8226 F: (781) 344-8481 E: [email protected] W: www.micropowerdirect.com Parameter Operating Temperature Range Storage Temperature Range Cooling Humidity Physical Case Size, Module, Chassis /DIN Rail Mount Case Material Weight, Module, Chassis /DIN Rail Mount Conditions Min. Typ. -40 +25 -40 Free Air Convection RH, Non-condensing Ambient Max. +70 +105 Units °C °C 95 % See Mechanical Drawings (Starting Page 4) Black, Flame Retardant, Non-Conductive Plastic (UL94-V0) See Mechanical Drawings (Starting Page 4) Reliability Specifications Parameter MTBF Conditions MIL HDBK 217F, 25°C, Gnd Benign Min. 300 Typ. Max. Units kHours Conditions Wave Soldering Manual Soldering Min. 255 350 Typ. 260 360 Max. 265 370 Units Absolute Maximum Ratings Parameter Lead Temperature, See Note 5 Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings. www.micropowerdirect.com °C www.micropowerdirect.com Model Selection Guide Input Model Number Output Efficiency Voltage (VDC) Voltage Current Current (VDC) (mA, Max) (mA, Min) (%, Typ) Over Fuse Capacitive Voltage Rating Load Protection (µF, Max) Slow-Blow (VDC Typ) (A) Nominal Range MPV0560S-05RI4 600 100 - 1,000 5.0 1,000 0.0 72 7.5 6,000 1.0 MPV1060S-05RI4 600 100 - 1,000 5.0 2,000 0.0 72 7.5 6,000 1.0 MPV1060S-09RI4 600 100 - 1,000 9.0 1,110 0.0 76 12.0 4,000 1.0 MPV1060S-24RI4 600 100 - 1,000 24.0 420 0.0 80 28.0 470 1.0 Notes: 1. To meet the specified ripple and noise levels, external capacitors are required. See the “Simple Connection” diagram below. Recommended values for all external components are given in the table at the bottom of the page. For more information, please contact the factory. 2. All units will meet EN 55022 (CE/RE) class A with the input circuit shown in the “Typical Connection” diagram below. Contact the factory for more information. 3. All units will meet EN 61000-4-4 (±4 kV) with the input circuit shown in the “Typical Connection” diagram below. Contact the factory for more information. 4. All units will meet the requirements of EN 61000-4-5 (±1 kV/±2 kV), with the input circuit shown in the “Typical Connection” diagram below. Contact the factory for more information. 5. Lead temperature is measured 1.5 mm from the case. 6. Operation at no load will not damage the units, however, they may not meet all specifications. 7. It is recommended that a fuse be used on the input of a power supply for protection. For the MPV0560RI4 & MPV1060RI4 series, a 1.0A slow blow, with a voltage rating over 1 kV, should be used. Simple Connection The diagram at left illustrates a typical connection of the MPV0560SRI4 & MPV1060SRI4 series. Output capacitors C6 and C5 are filtering components. They are required to meet ripple and noise specifications. Capacitor C5 is ceramic and capacitor C6 is a high frequency, low ESR electrolytic. The recommended input components are a fuse, NTC, and MOV. The recommended component values for these are given in the table below. Typical Connection: With External EMC Components For applications that require meeting higher EMC standards, the circuit shown above is recommended. Some notes on this diagram (starting with the input circuit) are: 1. It is recommended that an external fuse be used. The recommended fuse is 2A/1,000V. 2. The NTC helps to prevent damage to the module in the event an input current surge occurs. The recommended value is given in the table below. 3. The MOV helps to prevent damage to the module in case an input voltage surge occurs. The recommended value is given in the table below. 4. Capacitors C1, C2, C3 and C4 are input filter components (connected in series to achieve the required capacitance level). Resistors R1, R2, R3 and R4 help to balance the current across the capacitors. 5. Recommended values for components are: Model Number 6. Capacitor C5 is ceramic. This capacitor is used to filter high frequency noise. A recommended value is given in the table below. 7. Capacitor C6 is an electrolytic. A low ESR, high frequency capacitor should be used. The recommended value is given in the table below. 8. The output TVS will help protect system circuitry if power supply fails. A recommended value is given in the table below. 9. Derating on all capacitors should be 80% or more. 10. To meet safety regulations, the board trace widths should be >3 mm, the distance between traces should be >6 mm, and the distance between traces and ground should be >6 mm. Contact the factory for more information. External Components Fuse MOV NTC LDM LCM C1, C2, C3, C4 R1, R2, R3, R4 C5 C6 SMBJ7.0A MPV0560S-05RI4 MPV1060S-05RI4 MPV1060S-09RI4 1A/1 kV SK14880 10D-11 4.7 mH/0.38A 10 mH/0.5A 47 μF/400V 1 M⍀/2W 1 μF/50V 220 μF/25V We Power Your Success - For Less SMBJ7.0A SMBJ12A 68 μF/35V MPV1060S-24RI4 Page 2 TVS SMBJ33A www.micropowerdirect.com Temperature Derating Curve: VIN = 100 to 150V Temperature Derating Curve: VIN = 150 to 1,000V Input Voltage Derating Curve: Ambient Temp = 25°C The MPV0560SRI4 & MPV1060SRI4 are designed to be operated in an environment that has natural air cooling. It should not be used in a closed or sealed environment. For more information, contact the factory. MPV0560RI4 Curves Efficiency vs Input Voltage (Full Load) MPD • 292 Page Street Ste D Stoughton, MA 02072 Efficiency vs Output Power (VIN= 500 VDC) • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com MPV1060RI4 Curves Efficiency vs Input Voltage (Full Load) Efficiency vs Output Power (VIN= 500 VDC) Mechanical Dimensions Pin Connections Pin 1 2 3 4 5 Function No Connection -VIN +VIN +VOUT -VOUT Notes: • • • • Page 4 We Power Your Success - For Less All dimensions are typical in inches (mm) General Dimension Tolerance x.xx = ±0.02 (±0.50) Pin Diameter Tolerance x.xxx = ±0.004 (±0.100) Weight: 0.3.35 Oz (95g) www.micropowerdirect.com Mechanical Dimensions, A2C: With Chassis Mount & Power Good LED All models of the MPV1060SRI4 series are available assembled on adapter plates for mounting to a chassis or on a DIN rail. Mechanical dimensions for these dapters are shown in the diagrams below. To order the product assembled on an adapter, add the designation for the adapter to the end of the product number. For example: MPV1060S-24RI4-A2C. Please contact the factory for more information. Pin Connections Pin Function 1 -VIN 2 No Connection 3 +VIN 4 +VOUT Pin Function 5 No Connection 6 No Connection 7 -VOUT Notes: • • • • • • All dimensions are typical in inches (mm) General Dimension Tolerance x.xx = ±0.02 (±0.50) Wire Range: 12 to 24 AWG Tightening Torque: 0.4 Nm Max Weight: 0.5.26 Oz (150g) The LED indicates the output voltage is present (LED “On”) Mechanical Dimensions, A4C: With DIN Rail Mount Option & Power Good LED Pin Connections Pin Function 1 -VIN 2 No Connection 3 +VIN 4 +VOUT Pin Function 5 No Connection 6 No Connection 7 -VOUT Notes: • • • • • • • All dimensions are typical in inches (mm) General Dimension Tolerance x.xx = ±0.02 (±0.50) Wire Range: 12 to 24 AWG Tightening Torque: 0.4 Nm Max Weight: 6.66 Oz (190g) For use with a TS35 type DIN rail The LED indicates the output voltage is present (LED “On”) MicroPower Direct We Power Your Success - For Less! 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected]