TE C-2266309 Should be contacted for the latest revision. Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266309 -1
DESCRIPTION
A
2266309 -2
FINE CRIMP HEIGHT ADJUST
A
2266309 -5
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
A
NON-CRIMP HEIGHT ADJUST
2266309 -7
A
FINE CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
SERVO
LATCH PLATE
2266309 -6
7- 2266309 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
1338685-1
2119951-1
-
2161326-1
-
2119949-1
1338685-1
2119950-1
5-18022-5
8- 2266309 -5
8- 2266309 -4
5-18022-5
8- 2266309 -5
8- 2266309 -4
5-18022-5
1338685-1
-
5-18022-5
-
-
2119641-1
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2119799-1
1-1752354-5
-
1-1752354-5
-
2168400-6
2168400-6
-
(QUANTITY 2)
-
-
-
-
(QUANTITY 2)
6
-
-
2119799-1
-
-
-
-
-
-
-
-
2063440-1
-
-
6
-
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
-
INSULATION DIAMETER RANGE
n
3.50-4.50 mm [.138-.177 IN]
C
-
.070 SERIES RECEPTACLE CONTACT
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
(A)114-5092
2.00-2.60 mm [.079-.102 IN]
1.70-2.40 mm [.067-.094 IN]
-
(B)114-5092-3
-
13
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
(A) 173645-1
(A) 173645-5
6
TE TERMINAL
(A) 173645-2
C1__DWG_PN_1_0
C1__DWG_PN_1_1
(B) 175189-1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
(A) 173645-3
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
(A) 173645-4
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
C1__DWG_PN_2_2
-
WIRE
SIZE
1.25mm2
0.85mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.52+/-0.05 [.060+/-.002]
1.37+/-0.05 [.054+/-.002]
1.25+/-0.05 [.049+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
7.8
W1__DWG_CRIMP_HT_2
9.2
W1__DWG_CRIMP_HT_3
-
9
6.3
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
B
4
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
6
7
-
-4
-4
-5
-6
-
8
9
10
11
A
12
13
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62,180
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
1
& 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
TERMINAL
PART NUMBER
173645
345212
175189
AMP 4805 REV 31MAR2000
INSUALTION
DIAMETER RANGE
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
2266309
2266309
2266309
2266309
66
P
LTR
-
1
1
1
-
-77 -7
1
1
-6
1
1
1
-
-5
1
1
1
1
1
1
-
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
-1
PART NO
1
1
1
DESCRIPTION
DATE
DWN
APVD
RELEASED
16MAY2014
LG
TE
ECR-14-017986
02DEC2014
KH
TE
2063440-1
-
2.45 mm [.096]
A
A1
F
F
2.29 mm [.090]
REVISIONS
DIST
A
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
260
252
250
249
248
247
246
245
ITEM
NO
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
REF
1
1
1
1
1
1
2
1
3
1
1
4
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
ATLANTIC VERSION
mm
MATERIAL
-
-1
PART NO
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2119082-7
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
1-1752354-5
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-4
22278-8
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
1-5018030-0
1901681-1
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1752356-3
2079383-5
2161328-1
1-1320908-0
2119959-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
462006-6
1-1633922-8
1-2119780-2
238011-9
8-1633961-0
455888-4
4-456406-3
1
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
4
1
1
-
1
4
1
-
1
1
4
1
1
1
-
1
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
-
1
1
1
1
-
1
1
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
4.28 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
15MAY2014
CHK
15MAY2014
APVD
15MAY2014
L.GROSS
T.ELBIN
M.CLIFFORD
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
1-1752354-5
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-4
1
SIMP_22278-8
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
21028-2
1
1338685-1
4
2168400-1
1
1-5018030-0
1
1901681-1
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085
1
2119092-1
1
1752356-3
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
455888-3
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
462006-6
1
1-1633922-8
..
1
ITEM_7
..
1
ITEM_6
1
1-2119780-2
1
238011-9
1
8-1633961-0
1
455888-4
1
4-456406-3
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119083
244
243
242
241
240
239
238
213
198
180
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
77
74
71
67
66
63
62
60
59
58
56
54
52
51
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2079764
DESCRIPTION
PRODUCT SPEC
-
1
2119082-7
Ocean Side Feed
Applicator
-
DRAWING NO
2266309
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
6
6
A
D
247
246
260
44
7 252
245
35
244
2
7
249
63
166
242
2
2
2
2
6
163
8
82
1
136
3
172
C
1
177
SERVO
LATCH PLATE
4
2 176
2
133
4
TERMINAL SUPPORT LOCATION
28
5
41
174
44
2
175
51
6
164
A
16.25
[ 0.640 ]
66
180
2
67
11
213
33
24
SERVO FEEDER
NOT INCLUDED
117 REF
10
A
180 REF
77
HOLDDOWN SET-UP
58
74
19
30
20
29
21
9
B
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
30 REF
29 REF
1
11
11
30mm STROKE
30mm STROKE
47
119
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
REF
245 REF
52
135
198
30mm STROKE
REF
34 REF
2
56
4.30 0.50
[ 0.169
0.019 ]
1
137
B
D
2
8
59
240
-
243
238
C
-
-
62
39
56
A
APVD
37
38
59
250
DWN
40
239
PNEUMATIC
DATE
SEE SHEET 1
-
FEED TYPE
MECHANICAL
DESCRIPTION
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
03OCT2013
CHK
03OCT2013
APVD
03OCT2013
L.GROSS
T.ELBIN
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266309
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266309 -1
DESCRIPTION
A
2- 2266309 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
2- 2266309 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2266309 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2266309 -7
APPLICATOR STYLE CONVERSION CHART
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
2119950-1
1338685-1
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2266309 -5
8- 2266309 -4
1338685-1
2119951-1
5-18022-5
-
2161326-1
8- 2266309 -5
-
2119949-1
8- 2266309 -4
1338685-1
2119950-1
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
2119641-2
1901094-3
-
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
2119799-1
1-1752354-5
-
1-1752354-5
-
2168400-6
(QUANTITY 2)
2119799-1
-
-
-
2168400-6
-
-
6
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
6
-
-
-
TYPE
-
F
F
2.45 mm [.096]
APPLICATOR INSTRUCTIONS
408-10389
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
-
INSULATION DIAMETER RANGE
n
3.50-4.50 mm [.138-.177 IN]
C
-
.070 SERIES RECEPTACLE CONTACT
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
2.00-2.60 mm [.079-.102 IN]
1.70-2.40 mm [.067-.094 IN]
(A)114-5092
-
-
(B)114-5092-3
-
-
-
12
-
TERMINALS APPLIED
TE TERMINAL
(A) 173645-1
(A) 173645-5
WIRE
SIZE
TE TERMINAL
C1__DWG_PN_1_0
(A) 173645-2
(B) 175189-1
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
(A) 173645-3
W1__DWG_WGAUGE_1
0.85mm2
W1__DWG_WGAUGE_2
0.50mm2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_1
TE TERMINAL
-
C1__DWG_PN_4_0
(A) 173645-4
-
C1__DWG_PN_4_1
-
C1__DWG_PN_2_2
-
CRIMP HEIGHT
mm [INCH]
1.25mm2
C1__DWG_PN_3_0
1.52+/-0.05 [.060+/-.002]
1.37+/-0.05 [.054+/-.002]
1.25+/-0.05 [.049+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.3
7.8
9.2
-
9
-
6
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
-
2266309 -4
2266309 -4
2266309 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
12
TERMINAL
PART NUMBER
173645
345212
175189
AMP 4805 REV 31MAR2000
INSUALTION
DIAMETER RANGE
-
1
& 152.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
1
1
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62,180
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
-
2.29 mm [.090]
A
PART NUMBERS REQUIRED
-
SIZE
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
-
-
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-7
2079764-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-7
1
2079764
-
251
250
249
246
244
243
1
1
1
1
-
1
1
1
-
1
2
-
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
1-1752354-5
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-4
22278-8
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
21028-2
1338685-1
1-5018030-0
1901681-1
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1752356-3
2079383-5
2161328-1
1-1320908-0
2119959-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
462006-6
1-1633922-8
1-2119780-2
238011-9
8-1633961-0
455888-4
4-456406-3
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
-
1
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
DWN
03OCT2013
CHK
03OCT2013
APVD
03OCT2013
L.GROSS
T.ELBIN
M.CLIFFORD
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
1-1752354-5
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-4
1
SIMP_22278-8
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
21028-2
1
1338685-1
1
1-5018030-0
1
1901681-1
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
1752356-3
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
455888-3
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
462006-6
1
1-1633922-8
..
1
ITEM_7
..
1
ITEM_6
1
1-2119780-2
1
238011-9
1
8-1633961-0
1
455888-4
1
4-456406-3
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
2
2168400-6
242
241
240
239
238
213
198
180
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
77
74
71
67
66
63
62
59
58
56
52
51
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
7-18023-7
DESCRIPTION
PRODUCT SPEC
-
1
2119083
Ocean Side Feed
Applicator
-
DRAWING NO
2266309
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
8
249
A
166
242
2
6
4.30 0.50
[ 0.169
0.019 ]
63
238
REF
8
163
34
59
82
136
1
137
C
172
177
56
176
2
SERVO
LATCH PLATE
2
1
133
4
135
2
REF
TERMINAL SUPPORT LOCATION
2
3
C
1
4
28
174
5
41
52
240
140
REF
175
51
198
164
2
67
11
A
33
SERVO FEEDER
NOT INCLUDED
REF
HOLDDOWN SET-UP
74
20
117 REF
180
58
19
10
30
77
213
A
24
16.25
[ 0.640 ]
66
6 180
B
DWN
251
MECHANICAL
D
DATE
B
9
21
29
1
12
241
13
1
ITEM 30 LOCATED AT
FRONT HOLES
11
30
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
REF
151
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
03OCT2013
CHK
03OCT2013
APVD
03OCT2013
L.GROSS
T.ELBIN
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266309
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
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