Plastic Case (Standard) Size: 0.86 x 0.44 x 0.36 inches Metal Case (Suffix “M”) Size: 0.86 x 0.44 x 0.36 inches DCPDLW06 SERIES 6 Watt DC/DC Power Converters Rev A Wall Industries, Inc. FEATURES 0.86” x 0.44” x 0.36” SIP Package 1600VDC I/O Isolation (Optional 3000VDC Isolation) High Efficiency up to 87% Continuous Short Circuit Protection Remote ON/OFF Control Plastic (Standard) & Metal (Suffix “M”) Case Types Available 4:1 Ultra Wide Input Voltage Ranges CE Mark Meets 2006/95/EC, 93/68/EEC, & 2004/108/EC 6 Watts Maximum Output Power UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals Fixed Switching Frequency Compliant to RoHS EU Directive 2011/65/EU DESCRIPTION The DCPDLW06 series of DC/DC power converters provides 6 watts of output power in a 0.86 x 0.44 x 0.36 inch SIP package. This series has single and dual output models with 4:1 ultra wide input voltage ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 87%, 1600VDC (standard) or 3000VDC (suffix “H”) I/O isolation, remote ON/OFF control, and continuous short circuit protection. Both plastic (standard) and metal (suffix “M”) case types are available for this series. All models are RoHS compliant and have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This series is best suited for use in industry control systems, wireless networks, measurement equipment, telecom/datacom, and semiconductor equipment. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number DCPDLW06-24S3.3 DCPDLW06-24S05 DCPDLW06-24S09 DCPDLW06-24S12 DCPDLW06-24S15 DCPDLW06-24S24 DCPDLW06-48S3.3 DCPDLW06-48S05 DCPDLW06-48S09 DCPDLW06-48S12 DCPDLW06-48S15 DCPDLW06-48S24 Input Voltage Range 24 VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) Output Voltage 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC 24 VDC Output Current Min Load Max Load 0mA 1500mA 0mA 1200mA 0mA 666mA 0mA 500mA 0mA 400mA 0mA 250mA 0mA 1500mA 0mA 1200mA 0mA 666mA 0mA 500mA 0mA 400mA 0mA 250mA Output Voltage ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC Output Current Min Load Max Load 0mA ±600mA 0mA ±250mA 0mA ±200mA 0mA ±600mA 0mA ±250mA 0mA ±200mA Output Ripple & Noise 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p No Load (2) Input Current 4mA 4mA 4mA 4mA 4mA 4mA 4mA 4mA 4mA 4mA 4mA 4mA Output Power 5W 6W 6W 6W 6W 6W 5W 6W 6W 6W 6W 6W No Load Input Current 6mA 6mA 8mA 6mA 6mA 8mA Output Power 6W 6W 6W 6W 6W 6W Efficiency 81% 84% 86% 87% 88% 87% 81% 84% 85% 87% 87% 87% Maximum Capacitive Load 4700µF 2200μF 1400μF 1100μF 1000μF 470μF 4700µF 2200μF 1400μF 1100μF 1000μF 470μF DUAL OUTPUT MODELS Model Number DCPDLW06-24D05 DCPDLW06-24D12 DCPDLW06-24D15 DCPDLW06-48D05 DCPDLW06-48D12 DCPDLW06-48D15 Input Voltage Range 24 VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) Output Ripple & Noise 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p Efficiency 84% 87% 87% 84% 87% 87% Maximum Capacitive Load ±1400μF ±660μF ±470μF ±1400μF ±660μF ±470μF NOTES 1. The DCPDLW06 series standard models can only meet EMI Class A and Class B with external components added. Please contact factory for more information. 2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. We recommend connecting an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220μF/100V) in parallel. 3. Two case types are available for this series. Plastic case is standard; for the metal case add the suffix “M” to the model number. See the model number setup on page 7 for ordering details. 4. 1600VDC I/O isolation is standard; for 3000VDC I/O isolation add the suffix “H” to the model number (Ex: DCPDLW06-24S12H). 3000VDC I/O isolation is only available for plastic case models. CAUTION: This power module is not internally fused. An input line fuse must always be used. 07/10/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 6 Rev A Wall Industries, Inc. DCPDLW06 SERIES 6 Watt DC/DC Power Converters SPECIFICATIONS: DCPDLW06 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load 24VDC nominal input models 48VDC nominal input models 9 18 24 48 Output Voltage Voltage Accuracy Line Regulation Full load an nominal Vin Low line to high line at full load Load Regulation No load to full load Cross Regulation (Dual Output Models) Output Power Output Current Minimum Load Maximum Capacitive Load Asymmetrical load 25% / 100% FL -1.0 -0.2 -0.5 -1.0 -5.0 Max Unit INPUT SPECIFICATIONS Input Voltage Range Input Surge Voltage (1 sec) Input Current Input Reflected Ripple Current (See Note 1) Input Filter 36 75 50 100 See Table 20 40 Capacitor type VDC VDC mAp-p OUTPUT SPECIFICATIONS Ripple & Noise Transient Response Recovery Time Power Up Start-Up Time Remote On/Off Temperature Coefficient Single Output Models Dual Output Models See Table +1.0 +0.2 +0.5 +1.0 +5.0 See Table See Table 0 Minimum input and constant resistive load 3.3V output model 5V & 9V output models 20MHz Bandwidth 12V & 15V output models 24V output model 25% load step change Nominal input and constant resistive load -0.02 % % % % % See Table 50 75 100 100 250 30 30 +0.02 mVp-p μs ms %/°C REMOTE ON/OFF DC/DC ON DC/DC OFF DC/DC ON DC/DC OFF Positive Logic Negative Logic Referenced to -INPUT pin and CTRL pin applied current (See Application Circuits on page 4) Referenced to -INPUT pin and CTRL pin applied current (See Application Circuits on page 4) 2 2 Remote Off Input Current Open or high impedance 3 4 mA 3 4 mA Open or high impedance 2.5 mA PROTECTION Short Circuit Protection Over Load Protection % of rated Iout; hiccup mode Continuous, automatic recovery 180 % GENERAL SPECIFICATIONS Efficiency Switching Frequency Nominal input voltage and full load Input to Output Isolation Voltage (1 min) Input to Case Output to Case Isolation Resistance Isolation Capacitance 07/10/2013 Standard models Suffix “M” models Suffix “H” models (only available with plastic case) Suffix “M” models Suffix “M” models 500VDC Standard models Suffix “M” models Suffix “H” models (only available with plastic case) 522 1600 1600 3000 1000 1000 1 See Table 580 638 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] KHz VDC VDC VDC GΩ 50 50 50 pF Page 2 of 6 DCPDLW06 SERIES 6 Watt DC/DC Power Converters Rev A Wall Industries, Inc. SPECIFICATIONS: DCPDLW06 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit +71 +75 +71 +125 95 MIL-STD-810F MIL-STD-810F 3,381,000 hours 840,800 hours 940,400 hours 840,800 hours °C °C °C °C % RH ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Without derating Standard models Suffix “M” models Suffix “H” models -40 -40 -40 -55 5 Storage Temperature Relative Humidity Thermal Shock Vibration BELLCORE TR-NWT-000332. Case 1: 50% Stress, Ta = 40°C Standard models MIL-HDBK-217F, Ta=25°C, Full load Suffix “M” models (G/B controlled environment) Suffix “H” models MTBF PHYSICAL SPECIFICATIONS Standard models Suffix “M” models Suffix “H” models Standard models Suffix “M” models Suffix “H” models Standard models Suffix “M” models Suffix “H” models Weight Dimensions (L x W x H) Case Material 0.17oz (4.8g) 0.21oz (5.9g) 0.17oz (4.8g) 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) Non-conductive black plastic Copper Non-conductive black plastic none Silicon (UL94-V0) Base Material Potting Material SAFETY & EMC CHARACTERISTICS Safety Approvals EMI (See Note 1) EN55022 ESD EN61000-4-2 Radiated Immunity Fast Transient (See Note 2) Surge (See Note 2) Conducted Immunity EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 IEC60950-1, UL60950-1, EN60950-1 Class A, Class B Air ±8KV Contact ±6KV 20 V/m ±2KV ±2KV 10 Vrms Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A DERATING CURVES DCPDLW06-48S05M Derating Curve 120 100 100 Output Power (%) Output Power (%) DCPDLW06-48S05 Derating Curve 120 80 60 40 Natural Convection 20 60 40 Natural Convection 20 0 -40 -20 0 20 40 60 71 Ambient Temperature (°C) 07/10/2013 80 0 80 100 120 -40 -20 0 20 40 60 75 80 90 100 120 Ambient Temperature (°C) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 6 DCPDLW06 SERIES 6 Watt DC/DC Power Converters Rev A Wall Industries, Inc. EFFICIENCY CURVES DCPDLW06-48S05 Efficiency vs Output Current 96 85 90 Efficiency (%) Efficiency (%) DCPDLW06-48S05 Efficiency vs Input Voltage 90 80 75 70 84 78 72 Vin=18V Vin=48V Vin=75V 66 65 60 60 18 24 30 36 42 48 54 60 66 72 10 75 20 30 40 50 60 70 80 90 100 % of Full Load Input Voltage (VDC) REMOTE ON/OFF APPLICATION CIRCUITS Positive Logic The positive logic structure turns the DC/DC module ON during a logic High on the CTRL pin and turns the DC/DC module OFF during a logic low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not using the remote ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON. DC/DC ON DC/DC OFF DC/DC CONVERTER DC/DC CONVERTER +INPUT 1kΩ +INPUT 1kΩ CTRL CTRL 3mA Current Source 3mA Current Source -INPUT -INPUT Negative Logic The negative logic structure turns the DC/DC module OFF during a logic High on the CTRL pin and turns the DC/DC module ON during a logic low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not using the remote ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON. DC/DC ON DC/DC OFF DC/DC CONVERTER DC/DC CONVERTER +INPUT +INPUT 1kΩ 3mA Current Source CTRL 3mA Current Source -INPUT 07/10/2013 1kΩ CTRL -INPUT Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 6 DCPDLW06 SERIES 6 Watt DC/DC Power Converters Rev A Wall Industries, Inc. MECHANICAL DRAWINGS Plastic Case (Standard) Unit: inches (mm) 0.44 (11.2) 0.86 (21.8) 0.16 (4.1) 0.02 (0.5) FRONT VIEW PIN CONNECTIONS (Standard Models) PIN SINGLE DUAL 1 -INPUT -INPUT 2 +INPUT +INPUT 3 CTRL CTRL 5 NC NC 6 +OUTPUT +OUTPUT 7 -OUTPUT COMMON 8 NC -OUTPUT 1 2 3 5 0.100 (2.54) 6 7 PIN CONNECTIONS (Suffix “H” Models) PIN SINGLE DUAL 1 -INPUT -INPUT 2 +INPUT +INPUT 3 CTRL CTRL 5 NO PIN NO PIN 6 +OUTPUT +OUTPUT 7 -OUTPUT COMMON 8 NC -OUTPUT 8 0.01 (0.25) Rectangular Pin BOTTOM VIEW NOTES 1. Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin Pitch Tolerance: ±0.01 (±0.25) 3. Pin Dimension Tolerance: ±0.004 (±0.1) 4. All dimensions are for reference only 0.13 (3.3) 0.36 (9.1) 0.700 (17.78) 0.02 (0.5) 0.08 (2.0) Metal Case (Suffix “M”) 0.02 (0.6) 0.14 (3.5) 0.09 (2.5) 0.04 (1.0) 0.14 (3.5) 0.02 (0.6) FRONT VIEW 0.16 (4.1) 0.44 (11.2) Unit: inches (mm) 1 2 3 5 0.100 (2.54) 0.08 (2.0) 6 7 0.02 (0.6) PIN NO. 9, 12 8 0.700 (17.78) 12 0.13 (3.3) 0.36 (9.1) 0.38 (9.55) 10 BOTTOM VIEW 0.01 (0.25) Rectangular Pin 0.42 (10.6) 11 PIN CONNECTIONS SINGLE DUAL -INPUT -INPUT +INPUT +INPUT CTRL CTRL NC NC +OUTPUT +OUTPUT -OUTPUT COMMON NC -OUTPUT CASE CASE STAND OFF STAND OFF STAND OFF STAND OFF CASE CASE PIN NO. 10, 11 0.86 (21.8) 9 0.09 (2.5) PIN 1 2 3 5 6 7 8 9 10 11 12 NOTES 1. Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin Pitch Tolerance: ±0.01 (±0.25) 3. Pin Dimension Tolerance: ±0.004 (±0.1) 4. All dimensions are for reference only 0.02 (0.5) 07/10/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 6 DCPDLW06 SERIES 6 Watt DC/DC Power Converters Rev A Wall Industries, Inc. MODEL NUMBER SETUP DCPDLW 06 Series Name Output Power 6: 6 Watts - 48 S 12 M Input Voltage Output Quantity Output Voltage Assembly Options 24: 9-36 VDC S: Single Output 33: 3.3 VDC 48: 18-75 VDC None: Plastic Case w/ 1600VDC isolation 05: 5 VDC H: Plastic Case w/ 3000VDC Isolation 09: 9 VDC M: Metal Case w/ 1600VDC isolation 12: 12 VDC 15: 15 VDC 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO90012008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 07/10/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 6