7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151459 -1 DESCRIPTION C 2151459 -2 FINE CRIMP HEIGHT ADJUST C 2151459 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2151459 -7 C FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT 1338685-1 - - 2119949-1 PNEUMATIC FEED 1338685-1 2119950-1 - 8- 2151459 -4 5-18022-5 8- 2151459 -5 8- 2151459 -4 5-18022-5 5-18022-5 - - - - 8- 2151459 -5 - - - 5-18022-5 1338685-1 - - - - 2161326-1 MECHANICAL FEED NONE 2161326-1 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST C B SERVO LATCH PLATE PNEUMATIC CRIMP WIRE INSUL SIZE 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 2119641-1 - - - - 1-1752354-3 - 1-1752354-3 - 2168400-6 2168400-6 - 2119799-1 - - - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - 2063440-1 6 - - - - - - - 6 TYPE 3.05 mm [.120] APPLICATOR INSTRUCTIONS 408-10389 - WIRE STRIP LENGTH C TERMINAL APPLICATION SPECIFICATION n KOSTAL SPEC - - - TERMINAL APPLICATION SPECIFICATION 1949900-2 1949900-7 1-1949900-0 1-1949900-3 1-1949900-6 WIRE SIZE 1.00mm2 18 AWG 0.75mm2 KOSTAL TERMINAL 2 21 XX 49269 0 C1__DWG_PN_1_0 C1__DWG_PN_1_1 2 21 XX 61412 0 C1__DWG_PN_1_2 3 21 XX 68065 0 3 21 XX 69009 0 C1__DWG_PN_1_3 C1__DWG_PN_1_4 3 21 XX 69011 0 C1__DWG_PN_1_5 3 21 XX 69013 0 C1__DWG_PN_1_6 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE SEAL 2113388-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 1949520-1 C1__DWG_PN_3_2 1572751-1 963530-1 C1__DWG_PN_3_3 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 KOSTAL SEAL 121667-0023 1 08 00 50725 0 1 08 00 44452 1 TE TERMINAL C1__DWG_PN_4_0 1-1949900-9 2-1949900-0 C1__DWG_PN_4_1 C1__DWG_PN_4_2 2-1949900-1 C1__DWG_PN_4_3 2-1949900-2 2-1949900-3 C1__DWG_PN_3_4 C1__DWG_PN_2_5 2-1949900-4 C1__DWG_PN_2_6 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 KOSTAL SPEC - 1.20+/-0.03 [.047+/-.001] 1.13+/-0.03 [.044+/-.001] 1.10+/-0.03 [.043+/-.001] WIRE SIZE 9 CRIMP HEIGHT REFERENCE SETTING 4.8 W1__DWG_CRIMP_HT_1 5.7 W1__DWG_CRIMP_HT_2 5.9 W1__DWG_CRIMP_HT_3 W1__FA_SETTING_1 0.75mm2 20 AWG W1__FA_SETTING_2 0.50mm2 W1__FA_SETTING_3 KOSTAL TERMINAL C2__DWG_PN_1_0 3 21 40 68096 0 3 21 40 68089 0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 3 21 24 68089 0 C2__DWG_PN_1_3 3 21 56 68089 0 3 21 24 68096 0 C2__DWG_PN_1_4 C2__DWG_PN_1_5 3 21 25 68096 0 C2__DWG_PN_1_6 - INSULATION DIAMETER RANGE - 1.40-1.90 mm [.055-.075 IN] - - - - - - - C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 TE SEAL 2113388-1 1949520-1 C2__DWG_PN_3_2 963530-1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 - C2__DWG_PN_4_1 - C2__DWG_PN_4_2 1 08 00 44452 1 C2__DWG_PN_3_3 - C2__DWG_PN_4_0 121667-0023 1 08 00 50725 0 C2__DWG_PN_3_1 1572751-1 - KOSTAL SEAL C2__DWG_PN_3_0 - C2__DWG_PN_4_3 C2__DWG_PN_3_4 6 C2__DWG_PN_2_5 C2__DWG_PN_2_6 1.04+/-0.03 [.041+/-.001] 0.97+/-0.03 [.038+/-.001] 0.96+/-0.03 [.038+/-.001] - CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 - - TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL 1949900-1 n 2.80-3.40 mm [.110-.134 IN] 1.65-2.10 mm [.065-.083 IN] - KOSTAL CRIMP SPECIFICATION WIRE STRIP LENGTH - KOSTAL MLK 1.2 RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE - KOSTAL TERMINAL TERMINAL DATA: KOSTAL CRIMP SPECIFICATION KOSTAL MLK 1.2 RECEPTACLE 2.80-3.40 mm [.110-.134 IN] - KOSTAL TERMINAL TERMINAL NAME: - 8 TERMINAL DATA: CRIMP HEIGHT REFERENCE SETTING 9 6.4 W2__DWG_CRIMP_HT_1 - - W2__FA_SETTING_2 7.7 W2__DWG_CRIMP_HT_3 - W2__FA_SETTING_1 7.6 W2__DWG_CRIMP_HT_2 14 - W2__FA_SETTING_3 - B 1 RECOMMENDED SPARE PARTS 13 2 GREASE BEARING SURFACES LIGHTLY 14 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 A 11 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 6 7 -4 -4 -5 -6 1 1 1 & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 7 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF AMP 4805 REV 31MAR2000 - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 - -77 -7 4.60 . - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. & 180. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - & 180. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 15 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. 2151459 2151459 2151459 2151459 A 66 P LTR DESCRIPTION DATE ECR-15-013069 DWN APVD MR 03SEP2015 TE 2063440-1 - - - 2119799-1 F O 1.63 mm [.064] REVISIONS DIST C - APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2151459 -6 7- 2151459 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST C APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 1 - -6 1 - -5 1 1 1 1 -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 -1 PART NO 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 260 252 250 249 248 ITEM NO 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 REF 1 - 1 1 1 1 1 2 1 3 1 1 - 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 1 1 1 - 1 1 mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 2119798-1 1-22279-3 2119758-1 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 1-1752354-3 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119791-9 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1752356-6 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 3-1633928-4 2119781-1 238011-4 1633965-2 1-455888-0 5-1633738-9 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 4 1 - 1 1 4 - - 1 1 4 - 1 1 - - 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - - 1 1 1 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 12OCT2013 CHK 12OCT2013 APVD 12OCT2013 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 1-1752354-3 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 2119085 1 2119092-1 1 1752356-6 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 3-1633928-4 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 1633965-2 1 1-455888-0 1 5-1633738-9 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119758 247 246 245 244 243 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 70 69 67 66 63 62 60 59 57 56 54 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC - 1 2119798-1 Ocean Side Feed Applicator - DRAWING NO 2151459 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D PNEUMATIC 250 2 247 246 44 7 252 245 63 A 5 260 7 249 35 166 8 242 82 1 137 1 69 2 57 REF 14 2 SHEAR DEPRESSOR DETAIL 2 6 70 3 1 4 2 176 2 4 REF TERMINAL SUPPORT LOCATION 28 5 41 174 44 181 135 2 198 6 A 175 19.0 66 180 2 67 11 57 213 33 SERVO FEEDER NOT INCLUDED 30 117 REF 0.5 14 180 REF A 24 REF 245 REF 182 164 0.5 C 2 177 56 1.0 34 REF 172 133 D 1.0 REF 8 136 B 2 163 SERVO LATCH PLATE REF 243 59 240 - 2 244 238 C - 62 39 56 APVD 37 38 59 DWN - 40 239 DATE HOLDDOWN SET-UP B 10 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY WIRE BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12OCT2013 CHK 12OCT2013 APVD 12OCT2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151459 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151459 -1 DESCRIPTION C 2- 2151459 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST C FINE CRIMP HEIGHT ADJUST C FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2151459 -7 C FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338685-1 2161326-1 - 8- 2151459 -4 5-18022-5 1338685-1 - - 8- 2151459 -5 1338685-1 2119950-1 - 5-18022-5 - 2119949-1 PNEUMATIC FEED 8- 2151459 -4 - 2161326-1 MECHANICAL FEED 8- 2151459 -5 1338685-1 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 CRIMP WIRE INSUL SIZE 5-18022-5 - - - - - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - 2119799-1 3.05 mm [.120] APPLICATOR INSTRUCTIONS 408-10389 1-1752354-3 - 1-1752354-3 - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - (QUANTITY 2) - 6 - - - - 2063440-1 - - - - - - 6 TYPE - 8 - - KOSTAL TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 2.80-3.40 mm [.110-.134 IN] C TERMINAL APPLICATION SPECIFICATION n KOSTAL SPEC - - - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL 1949900-1 1949900-2 1949900-7 1-1949900-0 1-1949900-3 1-1949900-6 KOSTAL TERMINAL 2 21 XX 49269 0 2 21 XX 61412 0 C1__DWG_PN_1_1 C1__DWG_PN_1_2 3 21 XX 68065 0 C1__DWG_PN_1_3 3 21 XX 69009 0 3 21 XX 69011 0 C1__DWG_PN_1_4 C1__DWG_PN_1_5 3 21 XX 69013 0 C1__DWG_PN_1_6 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE SEAL KOSTAL SEAL C1__DWG_PN_3_0 2113388-1 1949520-1 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572751-1 C1__DWG_PN_3_3 963530-1 121667-0023 1 08 00 50725 0 1 08 00 44452 1 TE TERMINAL 1-1949900-9 C1__DWG_PN_4_0 C1__DWG_PN_4_1 2-1949900-0 C1__DWG_PN_4_2 2-1949900-1 2-1949900-2 C1__DWG_PN_4_3 C1__DWG_PN_3_4 2-1949900-3 C1__DWG_PN_2_5 2-1949900-4 C1__DWG_PN_2_6 - KOSTAL SPEC - - INSULATION DIAMETER RANGE - 1.40-1.90 mm [.055-.075 IN] - - - - - KOSTAL TERMINAL 3 21 40 68096 0 C2__DWG_PN_1_0 C2__DWG_PN_1_1 3 21 40 68089 0 C2__DWG_PN_1_2 3 21 24 68089 0 3 21 56 68089 0 C2__DWG_PN_1_3 C2__DWG_PN_1_4 3 21 24 68096 0 C2__DWG_PN_1_5 3 21 25 68096 0 C2__DWG_PN_1_6 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 TE SEAL 2113388-1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 1949520-1 C2__DWG_PN_3_2 1572751-1 963530-1 C2__DWG_PN_3_3 - 7 TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 n 2.80-3.40 mm [.110-.134 IN] 1.65-2.10 mm [.065-.083 IN] - KOSTAL CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE - 7 KOSTAL MLK 1.2 RECEPTACLE TERMINAL NAME: KOSTAL MLK 1.2 RECEPTACLE TERMINAL NAME: KOSTAL TERMINAL TERMINAL DATA: KOSTAL CRIMP SPECIFICATION KOSTAL SEAL 121667-0023 - C2__DWG_PN_4_0 - C2__DWG_PN_4_1 1 08 00 50725 0 - C2__DWG_PN_4_2 1 08 00 44452 1 - C2__DWG_PN_4_3 - C2__DWG_PN_3_4 - 6 C2__DWG_PN_2_5 - C2__DWG_PN_2_6 - WIRE SIZE 1.00mm2 18 AWG 0.75mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.20+/-0.03 [.047+/-.001] 1.13+/-0.03 [.044+/-.001] 1.10+/-0.03 [.043+/-.001] WIRE SIZE CRIMP HEIGHT REFERENCE SETTING 9 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.8 5.7 5.9 W1__FA_SETTING_1 0.75mm2 20 AWG W1__FA_SETTING_2 0.50mm2 W1__FA_SETTING_3 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.04+/-0.03 [.041+/-.001] 0.97+/-0.03 [.038+/-.001] 0.96+/-0.03 [.038+/-.001] W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 - 9 6.4 - W2__FA_SETTING_1 7.6 - W2__FA_SETTING_2 7.7 - W2__FA_SETTING_3 - 13 - 1 B 2 GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - 2151459 -4 2151459 -4 2151459 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 7 8 9 10 A GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - & 152. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 14 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. - 1 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. AMP 4805 REV 31MAR2000 - & 180. 11 13 - 1 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 F O 1.63 mm [.064] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2151459 -5 B CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151459 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 - 1 - 1 - 1 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 251 250 249 1 1 1 - 1 1 1 1 1 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1-22279-3 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 1-1752354-3 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119791-9 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-2 1752356-6 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 3-1633928-4 2119781-1 238011-4 1633965-2 1-455888-0 5-1633738-9 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 - - 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 DWN 12OCT2013 CHK 12OCT2013 APVD 12OCT2013 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 1-1752354-3 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 1752356-6 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 3-1633928-4 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 1633965-2 1 1-455888-0 1 5-1633738-9 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 246 244 243 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 70 69 67 66 63 62 59 57 56 49 48 41 40 39 38 34 33 32 30 29 28 24 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-8 DESCRIPTION PRODUCT SPEC - 1 1-22279-3_SIMP Ocean Side Feed Applicator - DRAWING NO 2151459 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 REF 5 2 2 D 1.0 REF 13 2 57 244 7 139 REF SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 1.0 63 238 0.5 REF 8 163 34 59 82 136 1 137 C 172 177 56 176 2 SERVO LATCH PLATE 2 1 69 REF TERMINAL SUPPORT LOCATION 70 2 3 C 1 4 28 174 5 41 181 140 240 133 4 135 2 198 182 164 A 66 30 0.5 13 213 A 180 REF HOLDDOWN SET-UP 10 B 9 117 REF 19.0 67 33 24 57 2 11 SERVO FEEDER NOT INCLUDED REF 175 6 180 B DWN 251 MECHANICAL D DATE 29 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY WIRE BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12OCT2013 CHK 12OCT2013 APVD 12OCT2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151459 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C