MORNSUN F0524S-2WR2 Dual/single output dc-dc converter Datasheet

FEATURES
● Miniature SIP package
● Efficiency up to 89%
● High power density
● 3000VDC isolation
● Operating temperature range:
-40°C ~ +105°C
● No external component required
● Industry standard pinout
E_S-2WR2 & F_S-2WR2 Series
2W, FIXED INPUT, ISOLATED & UNREGULATED
DUAL/SINGLE OUTPUT DC-DC CONVERTER
Patent Protected
RoHS
APPLICATIONS
The E_S-2WR2 & F_S-2WR2 Series are designed for
application where isolated output is required from a
distributed power system.
These products apply to where:
PART NUMBER SYSTEM
E0505S-2WR2
1) Input voltage variationrang: ±10%Vin;
Rated Power
P ackage Style
Output Voltage
Input Voltage
Pr oduct Series
2) 3000VDC input and output isolation;
3) Regulated and low ripple noise is not required.
Such as: digital circuits, low frequency analog circuits,
and relay drive circuits.
SELECTION GUIDE
Model
Input
Voltage(VDC)
Nominal
(Range)
Input Current
Output Output Current (mA)
(mA)(typ.)
Voltage
@Max.
@No
(VDC)
Max.
Min.
Load
Load
E0505S-2WR2
±5
±200
±20
476
E0512S-2WR2
±12
±83.3
±8.3
476
±15
±66.6
±6.7
476
E0524S-2WR2
±24
±41.6
±4.2
476
F0505S-2WR2
F0512S-2WR2
Max. Capacitive
Load
①
(µF)
Efficiency
(%, typ.)
@Max. Load
80
84
100
E0515S-2WR2
5
(4.5-5.5)
Reflected
Ripple
Current
(mA,typ.)
84
84
25
5
400
40
450
12
166.6
16.6
476
10
89
84
220
F0515S-2WR2
15
133.3
13.3
476
84
F0524S-2WR2
24
83.3
8.3
476
84
E1205S-2WR2
±5
±200
±20
198
84
E1212S-2WR2
±12
±83.3
±8.3
196
±15
±66.6
±6.7
198
5
400
40
198
12
166.6
16.6
198
15
133.3
13.3
198
±15
±66.6
±6.7
157
E1215S-2WR2
F1205S-2WR2
12
(10.8-13.2)
F1212S-2WR2
F1215S-2WR2
E1515S-2WR2
15
(13.5-16.5)
±5
±200
±20
99
E2412S-2WR2
±12
±83.3
±8.3
99
±15
±66.6
±6.7
99
5
400
40
99
12
166.6
16.6
99
F2405S-2WR2
F2412S-2WR2
24
(21.6-26.4)
85
84
15
E2405S-2WR2
E2415S-2WR2
100
84
220
84
84
10
85
5
100
84
84
84
84
8
84
220
F2415S-2WR2
15
133.3
13.3
99
84
F2424S-2WR2
24
83.3
8.3
98
85
Note: ① For dual output converter, the given value is the same for each output.
The copyright and authority for the interpretation of the products are reserved by MORNSUN
E_S-2WR2 & F_S-2WR2
2013.03.12-A/1
Page 1 of 5
INPUT SPECIFICATIONS
Item
Input Surge Voltage (1sec. Max.)
Test Conditions
Min.
Typ.
Max.
5VDC Input
-0.7
--
9
12VDC Input
-0.7
--
18
15VDC Input
-0.7
--
21
24VDC Input
-0.7
--
30
Input Filter
Unit
VDC
Capacitance
OUTPUT SPECIFICATIONS
Item
Test Conditions
Min.
Output Voltage Accuracy
Line Voltage Regulation
Load Regulation
Temperature coefficient
Ripple & Noise*
Typ.
Max.
Unit
See tolerance envelope curve
For Vin change of ±1%
10% to 100% load
--
±1.2
5VDC output
--
10
--
12VDC output
--
8
--
15VDC output
--
7
--
24VDC output
--
6
--
%
--
--
±0.03
Output Voltage ≤12VDC
--
60
--
Output Voltage:15VDC, 24VDC
--
75
--
100% load
20MHz Bandwidth
--
Short Circuit Protection
%/°C
mVp-p
Continuous, automatic recovery
Note:* Ripple and noise tested with “parallel cable” method. See detailed operation instructions at DC-DC Application Notes.
COMMON SPECIFICATIONS
Item
Test Conditions
Min.
Typ.
Max.
Unit
Isolation Voltage
Input-Output, Tested for 1 minute and leakage current less than 1 mA
3000
--
--
VDC
Isolation Resistance
Input-Output, Test at 500VDC
1000
--
--
MΩ
E2415S-2WR2/F2424S-2WR2
--
30
--
Isolation Capacitance
Input-Output, 100KHz/0.1V
Others
--
20
--
100
300
KHz
--
--
K hours
pF
Switching Frequency
Full load, nominal input
--
MTBF
MIL-HDBK-217F@25℃
3500
Case Material
Plastic (UL94-V0)
Weight
--
2.4
--
g
ENVIRONMENTAL SPECIFICATIONS
Item
Test Conditions
Storage Humidity
Non condensing
Operating Temperature
Power derating (≥ 85℃, see figure 2)
Storage Temperature
Min.
Typ.
Max.
Unit
%
--
--
95
-40
--
105
-55
--
125
Temp. rise
Ta=25°C,100% Load
--
25
--
Lead Temperature
1.5mm from case for 10 seconds
--
--
300
Cooling
°C
Free air convection
EMC SPECIFICATIONS
EMI
EMS
CE
CISPR22/EN55022
CLASS B(Typical Recommended Circuit Refer to Figure1)
RE
CISPR22/EN55022
CLASS B(Typical Recommended Circuit Refer to Figure1)
ESD
E_S-2WR2
IEC/EN61000-4-2
Contact ±6KV
perf. Criteria B
F_S-2WR2
IEC/EN61000-4-2
Contact ±8KV
perf. Criteria B
The copyright and authority for the interpretation of the products are reserved by MORNSUN
E_S-2WR2 & F_S-2WR2
2013.03.12-A/1
Page 2 of 5
EMC RECOMMENDED CIRCUIT
EMI Typical Recommended Circuit (CLASS B):
LDM
Vin
Vin
+Vo
EUT
C1
LOAD
Recommended typical circuit parameters:
Vin(V)
5
C1
4.7µF /50V
EMI
GN D
G ND
C2
LDM
- Vo
(0V)
12/15/24
4.7µF /50V
-6.8µH
470pF/3KV
6.8µH
C2
(Figure 1)
Note: If there is no recommended parameters, the model no require the external
component.
EMC TEST WAVEFORM (CLASS B APPLY CIRCUIT)
E2415S-2WR2
E2415S-2WR2 CE(Negetive line)
CE(Positive line)
F2405S-2WR2 CE(Positive line)
F2405S-2WR2CE(Negetive line)
PRODUCT TYPICAL CURVE
Tem perature D erating Graph
Output Power Percent(%)
Tolerance Envel ope Curve
+10%
Output Voltage
Accuracy (%)
+5%
Rated
Output
Voltage
Typ ic
al Lo a
d L ine
+2.5%
-2.5%
-7.5%
50
70
100
120
100
80
60
Safe Operating Area
40
20
0
-40
0
Output Cu rrent Percent(%)
40
85 105 120
Ambient Temp.(℃ )
(Nom inal Input Voltage)
100
(Figure 2)
Efficiency VS Output Load curve
(Vin=Vin-nominal)
F0505S-2WR2
Efficiency VS Input Voltage curve
F0505S-2WR2
(Full Load)
Efficiency(%)
Efficiency(%)
95
90
85
80
75
70
65
60
55
50
100
90
80
70
60
50
40
30
20
10
0
4.6 4.7 4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5
Input Voltage(V)
10
20
30
40
50
60
70
80
90
100
Total Output Current (% )
The copyright and authority for the interpretation of the products are reserved by MORNSUN
E_S-2WR2 & F_S-2WR2
2013.03.12-A/1
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100
90
Efficiency(%)
Efficiency(%)
100
95
90
85
80
75
70
65
60
55
50
Efficiency VS Output Load curve
(Vin=Vin-nominal)
F1212S-2WR2
Efficiency VS Input Voltage curve
F1212S-2WR2
(Full Load)
80
70
60
50
40
30
20
10
0
11.0 11.3 11.5 11.8 12.0 12.2 12.5 12.7 13.0 13.2
10
20
Input Voltage(V)
30
40
50
60
70
80
90
100
Total Output Current (% )
OUTLINE DIMENSIONS, RECOMMENDED FOOTPRINT & PACKAGING
TEST CONFIGURATIONS
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with an inductor Lin and Capacitor Cin to simulate source impedance.
Oscilloscope
Lin
Cin
Lin(4.7µH)
Current
Probe
DC DC
Load
Cin(220µF, ESR < 1.0Ω at 100 KHz)
The copyright and authority for the interpretation of the products are reserved by MORNSUN
E_S-2WR2 & F_S-2WR2
2013.03.12-A/1
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DESIGN CONSIDERATIONS
1) Requirement for output load
To ensure this module can operate efficiently and reliably, the minimum output load could not be less than 10% of the full load. If the actual output
power is very small, please connect a resistor to the output in parallel to increase the load.
2) Overload Protection
Under normal operating conditions, the output circuit of these products have not overload protection. The simplest method is to add a breaker
circuit in the circuit.
3) Recommended circuit
If you want to further decrease the input/output ripple, an capacitor filtering network may be connected to the input and output ends of the DC/DC
converter, refer to Figure 3.
It should also be noted that the capacitance of the capacitor must be proper. If the capacitance is too large, a startup problem might arise.For
ensuring every channel of output can provide a safe and reliable operation , the recommended capacitance of the capacitor refer to Table 1.
Dual O ut put
+Vo
Vin
Cout
DC DC
Cin
0V
Cout
GND
-Vo
Single Output
+Vo
Vin
Cout
DC DC
Cin
GND
0V
(Figure 3)
EXTERNAL CAPACITOR TABLE (Table 1)
Vin
Cin
Single Vo
Cout
Dual Vo
Cout#
(VDC) (µF)
(VDC)
(µF)
(VDC)
(µF)
5
4.7
5
10
±5
4.7
12
2.2
12
2.2
±12
1
15
2.2
15/24
1
± 15/±24
0.47
24
1
----It’s not recommended to connect any external capacitor in the application field with less than 0.5 watt output.
4) Output Voltage Regulation and Over-voltage Protection Circuit
The simplest device for output voltage regulation, over-voltage and over-current protection is a linear regulator with overheat protection which is
connected to the input or output in series (Figure 4)and an capacitor filtering network.the recommended capacitance of the capacitor refer to Table 1,
linear regulator based on the actual voltage and current to make a reasonable selection.
Dual Out put
Vin
REG
REG
+Vo
REG
-Vo
REG
+Vo
0V
DC DC
GND
Single Out put
Vin
REG
DC DC
GND
0V
(Figure 4)
5) It is not recommended to increase the output power capability by connecting two or more converters in parallel. The product is not hotswappable
Note:
1. Operation under minimum load will not damage the converter; However, they may not meet all specifications.
2. Max. Capacitive Load is tested at nominal input voltage and full load.
3. Unless otherwise noted, All specifications are measured at Ta=25°C, humidity<75%, nominal input voltage and rated output load.
4. In this datasheet, all test methods are based on our corporate standards.
5. All characteristics are for listed models, and non-standard models may perform differently.Please contact our technical support for more detail.
6. Please contact our technical support for any specific requirement.
7. Specifications of this product are subject to changes without prior notice.
MORNSUN Science & Technology Co.,Ltd.
Address: No. 5, Kehui St. 1, Kehui development center, Science Ave., Guangzhou Science City, Luogang district, Guangzhou,P.R.China.
Tel: 86-20-38601850
Fax:86-20-38601272
E-mail: [email protected]
Http://www.mornsun-power.com
The copyright and authority for the interpretation of the products are reserved by MORNSUN
E_S-2WR2 & F_S-2WR2
2013.03.12-A/1
Page 5 of 5
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