MACOM 5745883-2

AMPLIMITE Subminiature D Connectors
Cable Connectors
HDP-20 Crimp Snap-In Contact Connectors
Product Selection Guide
Connector
Type
Insert
Material
Contacts
Shell Type
Material and Finish
Type
Mounting
Termination
Duplex
(.000030
[0.00076]
Gold and
Tin)
Zinc Plated Steel
Without Grounding
Indents
Plug
(pg. 92)
94V-0 Rated
Thermoplastic
Black
Tin Plated Steel
Without Grounding
Indents
.120
[3.05] Dia. Holes
Clinch Nut,
4-40 Threads
Plating
➧
Pins
(pgs. 100, 101)
Crimp
Posted
Tin Plated Steel
With Grounding Indents
Duplex
(Gold Flash
and Tin)
Select
(.000030
[0.00076]
Gold and
Gold Flash)
Duplex
(.000030
[0.00076]
Gold and
Tin)
Receptacle
(pg. 93)
94V-0 Rated
Thermoplastic
Black
Zinc Plated Steel
.120
[3.05] Dia. Holes
Tin Plated Steel
Clinch Nuts,
4-40 Threaded
➧
Sockets
(pgs. 100, 101)
Crimp
Posted
Duplex
(Gold Flash
and Tin)
Select
(.000030
[0.00076]
Gold and
Gold Flash)
90
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
➧
AMPLIMITE Subminiature D Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
Product Facts
■
■
Shell sizes offer wide
choice of contact
positions—9, 15, 25, 37
and 50
Lower cost, commercial
version of the military
approved series
■
Tin or zinc plated shells,
with or without grounding
indents
Crimp snap-in contacts
allows loading of only the
number of contacts being
used
■
■
■
Intermateable with any size
20 Subminiature D connector dimensionally complying with MIL-C-24308
■
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■
Available with shielding
hardware and shielding
enclosure kits
■
Numerous cable clamps and
mating hardware options
Low cost, high
performance, precisionformed crimp contacts
Plug and Receptacle Connectors . . . . . . . . . . . . . . . . . . . . . 92, 93
Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . 94, 95
Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . 96, 97
Preassembled Shielded Connector Kits . . . . . . . . . . . . . . . . . . 98
Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . 99
Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100, 101
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
R
Listed under Underwriters
Laboratories Inc., Standard
1863, Communication
Circuit Accessories,
File No. E81956
R
■
■
Section Contents
Cable Connectors
■
Machine applied
terminations assure highest
production rates
at lowest applied cost
Certified by Canadian
Standards
Association,
File No. LR 1088108
(LR 7189-207)
R
Contact Retention Features
Shielded Cable
Clamps and
Shielding Hardware
and Enclosure Kits
Unshielded
Cable Clamps
Clam Shell
Straight/45° Exit
with Male Screw
Retainers
(pg. 138)
Male Screw
Retainers
(pgs. 146, 147)
Straight Exit
RFI/EMI Shields
for Jacketed
Cable (pgs. 139,
142)
Box and Lid
Straight/90° Exit
(pg. 137)
Clam Shell
Straight/45° Exit
(pg. 138)
Mounting and
Mating Hardware
Keying Plug
(pg. 155)
One-Piece
Cable Clamp
180°/120°
Quik-Snap
(pg. 134)
Box and Lid with
Male Screw
Retainers
(pg. 137)
Pin
➧
90° Exit Die Cast
RFI/EMI Shields
for Jacketed Cable
(pg. 142)
Basic Shielding
Hardware Kits
(pgs. 94, 95)
Shielding
Hardware
Enclosure Kits
(pgs. 96, 97)
Female
Screwlocks
(pg. 148)
➧
Radius lead-in minimizes force
needed to insert contact into housing
Generous lead-in to
minimize “stubbing“
Socket
Radius lead-in minimizes force
needed to insert contact
into housing
Locking Posts
and Slide
Latches
(pgs. 149, 151)
Spring Latch,
Two-Piece
(pg. 152)
Latching Blocks
(pgs. 153, 154)
Housing Cutaway
Contact bearing surface
is large and symmetrical
Standoff
Bushings
(pg. 155)
Reinforced Ribs
91
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
Plug
A
B
.120
[3.05] Dia.
Typ.
2 Holes
C
Material and Finish:
Grounding Indents
(See Table)
Cable Connectors
Shell—Steel, zinc or tin plated
Insert—94V-0 rated thermoplastic, black
Mating Face
Mounting Holes:
Standard—.120 [3.05] Dia.
Clinch Nut—4-40 threads with
self-locking feature
.230
[5.84]
.420
[10.67] Ref.
.432
[10.97] Max.
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133,
135-137, 140, 141, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Product Specification—108-40005
Application Specifications—
114-10000, 114-40030
.100 Max.
[2.54]
Clinch Nut
(Plug and Receptacle)
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
92
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
Receptacle
A
B
.120
[3.05] Dia.
Typ.
2 Holes
C
.243
[6.17]
Mating Face
Cable Connectors
.430 Ref.
[10.92]
.432
[7.90] Max.
Shell
Size
No. of
Contact
Positions
1
9
1.213
30.81
.984
24.99
.494
12.55
94V-0
2
15
1.541
39.14
1.312
33.33
.494
12.55
94V-0
*
3
25
2.088
53.04
1.852
47.04
.494
12.55
94V-0
4
37
2.729
69.32
2.500
63.50
.494
12.55
94V-0
5
50
2.635
66.93
2.406
61.11
.605
15.37
94V-0
Dimensions
A
B
C
Insert
Material
Mounting
Method
Standard
Clinch Nut
Standard
Clinch Nut
Standard
Clinch Nut
Standard
Clinch Nut
Standard
Clinch Nut
Plug Part Numbers
Tin Plated Shell
Without
With
Grounding
Grounding
Indents
Indents
205204-9
205204-8
205204-4
—
1658642-2
1658642-1
205206-9
205206-8
205206-3
—
—
5745908-2
5205208-1
207464-7
207464-2
—
—
5745036-2
205210-8
205210-7
205210-3
—
—
745135-4
1658641-3
1658641-1
1658641-2
—
—
5745883-2
Zinc
Plated
Shell
Receptacle Part Nos.
Zinc
Tin
Plated
Plated
Shell
Shell
205203-8
—
205205-7
—
5205207-1
207516-6
205209-7
—
1658640-2
—
205203-3
1658643-1
205205-2
1658644-1
207463-1
207516-5
205209-2
5207661-3
1658640-1
5745884-1
Note: Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
.100 Max.
[2.54]
Clinch Nut
(Plug and Receptacle)
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Note: All part numbers are RoHS compliant.
93
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-20 Basic Shielding Hardware Kits
Plug
.120 Typ.
[3.05] 2 Holes
.109
[2.77] Typ.
.509
[12.93] Max.
.112
[2.84]
Typ.
Grounding
Indents
Cable Connectors
.230
[5.84]
Plug Connector
.195 Max.
[4.95]
Typ.
Each kit contains:
■ Connector
E
■ Inner shield
■ Outer shield
Inside
Shield
Contacts and ferrules must be purchased
separately.
Outside
Shield
Material and Finish:
Connector Shells—Steel, tin plated
Connector Insert—94V-0 rated thermoplastic, black
Shield—Steel, tin plated
D
Ferrule (Must
Be Purchased
Separately)
View of Rear Shell
(With Shields Removed)
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Mating Hardware—pages 146-150,
153, 155
Ferrules—page 99
.462
[11.73] Max.
Technical Documents:
Product Specifications—
108-40005
108-40030
Application Specifications—
114-10000
114-40030
Instruction Sheet—408-9010
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
94
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-20 Basic Shielding Hardware Kits (Continued)
Receptacle
.120 Typ.
[3.05] 2 Holes
.109 Typ.
[2.77]
.509
[12.93] Max.
.112
[2.84]
Typ.
Rcpt. Connector
.243
[6.17]
.195 Max.
[4.95]
Typ.
Cable Connectors
E
Inside
Shield
Outside
Shield
D
.100 Max.
[2.54]
Ferrule (Must
Be Purchased
Separately)
View of Rear Shell
(With Shields Removed)
.462
[11.73] Max.
Clinch Nut
(Plug and Receptacle)
Recommended
Cable
Outer Dia.
Range
Max. Inner
Cable
Bundle
Dia.†
1.535
38.99
.165-.455
4.19-11.56
.350
8.89
1.024
26.01
1.535
38.99
.165-.455
4.19-11.56
.350
8.89
25
1.576
40.03
1.535
38.99
.165-.455
4.16-11.56
.350
8.89
4
37
2.215
56.26
1.892
48.06
.338-.562
8.59-14.28
5
50
2.120
53.85
1.876
47.65
.338-.480
8.59-12.19
Shell
Size
No. of
Contact
Positions
1
9
.700
17.78
2
15
3
Dimensions
D
E
Mounting
Method
Plug Kit Numbers
Receptacle Kit Numbers
.450
11.43
Standard
Clinch Nut
Standard
Clinch Nut
Standard
Clinch Nut
Standard
Clinch Nut
1658645-1
5748526-1
1658647-1
5750636-1
1658648-1
—
1658650-1
5786929-1
1658646-1
5748536-1
5747539-1
5787908-1
1658649-1
1658662-1
1658651-1
—
.450
11.43
Standard
1658652-1
1658653-1
Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
95
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-20 Shielding Hardware Enclosure Kits
Plug
Ferrule (Must
Be Purchased
Separately, As
Required By
Cable Diameter
Expanding Neck
Accommodates Cable
.125
[3.18]
Max.
F Max
Cable
Ref.
Each Kit Contains:
Jackscrew
Qty. 2
Cable Connectors
■ Connector
■ Inner shield
■ Outer shield
■ Enclosure
■ Two jackscrews
Contacts and ferrules must be purchased
separately.
Material and Finish:
D Max.
Shield
Qty. 2
.812
[20.62]
Typ.
1.467
[37.26]
Typ.
Enclosure
Connector Shells—Steel, tin plated.
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
E Max.
Plug Connector
HDP-20
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Mating Hardware—pages 146-150,
153, 155
Ferrules—page 99
Technical Documents:
Product Specifications—
108-40005
108-40030
Application Specifications—
114-10000
114-40030
Instruction Sheet—408-9172
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
96
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-20 Shielding Hardware Enclosure Kits (Continued)
Receptacle
Expanding Neck
Ferrule (Must
Be Purchased
Separately, As
Required By
Cable Diameter
F Max
.125
[3.18]
Typ.
Cable
Ref.
Cable Connectors
Jackscrew
Qty. 2
D Max.
Shield
Qty. 2
.812
[20.62]
Typ.
1.467
[37.26]
Typ.
Enclosure
E Max.
Rcpt. Connector
HDP-20
Shell
Size
No. of
Contact
Positions
1
9
2
15
3
25
4
37
5
50
Dimensions
D
E
F
1.660
42.16
1.660
42.16
1.660
42.16
2.010
51.05
2.010
51.05
1.355
34.42
1.685
42.80
2.210
56.13
2.865
72.77
2.775
70.49
.630
16.00
.630
16.00
.630
16.00
.730
18.54
.730
18.54
Recommended
Cable
Outer
Diameter
Range
Max.
Inner
Cable
Bundle
Dia.†
.190-.330
4.83-8.38
.190-.330
4.83-8.38
.217-.435
5.51-11.05
.338-.562
8.59-14.28
.338-.562
8.59-14.28
.330
8.38
.330
8.38
.350
8.89
.450
11.43
.450
11.43
Insert
Material
Kit Numbers
Plug
Receptacle
94V-0
1658655-1
1658654-1
94V-0
1658657-1
1658656-1
94V-0
1658659-1
1658658-1
94V-0
5747958-1
1658660-1
94V-0
1658661-1
5747959-1
Shielding
Enclosure
Expansion
Tool
Cable
Part
O.D. (Max.) Number
.330
8.38
58241-4
.450
11.43
58241-1
.572
14.52
58241-2
Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
97
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Shielded Connector, Preassembled Kit
Cable Connectors
Designed to meet the
requirements of Local
Area Networking, this
Subminiature D Shielded
Connector Kit is available
with slide latches attached
to the receptacle. The
receptacle is shielded and
covered with a durable
plastic enclosure. This
shielding decreases emissions and provides an
effective EMI/RFI barrier.
Preassembled connector
kits are available in
Subminiature D, shell size 2,
15-position configuration and
accept crimp, snap-in HD-20
contacts. Contacts are available separately and allow
for selective positioning.
Other sizes and styles can
be made available, consult
TE.
Expanding neck,
accommodates cable
from .190-.375
[4.83-9.53] Dia.
Ferrule, must be
purchased separately, as
required by cable diameter (page 99)
1.685 Max.
Max.
42.80
Receptacle
Part No. 749246-1
Material and Finish:
Inserts—94V-0 rated nylon, black
Enclosures—Elastomer, styrene polyolefin, or PVC, black
Shields and Shells—Carbon steel
per ASTM A109, plated with .000200
[0.00508] min. tin over .000050
[0.00127] min. copper
Note: Instruction Sheets for TE
Tooling are packaged with the
tooling. For additional information
call the Tooling Assistance Center:
1-800-722-1111.
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Ferrules—page 99
Technical Documents:
Product Specifications—
108-40005, 108-40030, 108-40032
Application Specifications—
114-10000 & 114-40030
Note: All part numbers are RoHS compliant.
98
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-20 Ferrules for Shielding Hardware Kits
Ferrules for
Shielding Hardware Kits
.020
[0.51]
Stepped
L
Style
1-3
Stepped
1-3
Stepped
1-3
Stepped
1-3
Stepped
1-3
Stepped
Related Product Data:
1-3
Stepped
Shielding Hardware and
Enclosure Kits—pages 94-98
1-3
Straight
1-3
Straight
Technical Documents:
4-5
Stepped
Instruction Sheets—
408-9507
408-9508
408-9243
408-9242
4-5
Stepped
4-5
Stepped
4-5
Stepped
4-5
Straight
Straight
Material and Finish:
Steel (annealed), tin plated
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
L
Dim.
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
Cable
Diameter
.165-.190
4.19-4.83
.190-.217
4.83-5.51
.217-.246
5.51-6.25
.246-.284
6.25-7.21
.284-.324
7.21-8.23
.324-.375
8.23-9.53
.375-.437
9.53-11.10
.400-.460
10.16-11.56
.230-.265
5.84-6.73
.338-.385
8.59-9.78
.375-432
9.53-10.97
.422-.490
10.72-12.45
.480-.562
12.19-14.28
Part Numbers
Ferrule
Die Sets*
3-747579-0
543424-3
3-747579-0
543424-2
3-747579-0
543424-8
3-747579-2
543424-1
3-747579-2
543424-7
3-747579-4
543424-6
2-747579-7
543424-5
3-747579-6
543424-4
2-747580-4
543425-2
2-747580-3
543425-1
2-747580-1
58238-1
3-747580-1
58237-2
2-747580-2
58237-1
Cable Connectors
Shell
Sizes
*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic
Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.
Application Tooling for
Shielding Hardware Kits
Bench
Mounting
Plate
Part No. 313183-1
Pneumatic Bench Tool
No. 312522-3
(Requires Die Set Holder
No. 58449-1.)
Hand Crimping Tool
No. 543344-1
(Requires Die Sets, see
table above.)
Shielding Enclosure
Expansion Tools
Part No. 58241-1 (.450 [11.43])†
Part No. 58241-2 (.572 [14.53])†
Part No. 58241-4 (.330 [8.38])†0
†Maximum Cable Diameter
(Instruction Sheet—408-9172)
Note: All part numbers are RoHS compliant.
99
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-20 Connector Contacts, Precision Formed
Contact Size 20 DF
Pin Diameter .040 [1.02]
Crimp Snap-In
Contacts
Material and Finish:
With Insulation Support
Cable Connectors
Pin—Brass
Socket—Phosphor bronze
Plated
A—Select—Gold flash over nickel on
entire contact, with additional .000030
[0.00076] gold on mating end
B—Duplex—.000030 [0.00076] gold on
mating end, tin on termination end, with
entire contact nickel underplated
C—Gold flash over nickel on entire
contact
D—Duplex—Gold flash on mating end,
tin on termination end, with entire
contact nickel underplated
Wire Size
Contact
Range Ins. Dia. Finish
Max.
(Plating
AWG
Code)
[mm2]
28-24
0.08-0.2
B
.060
1.52
.040
1.27
66507-3
66507-9
66505-3
1658540-4 1658540-5
1658538-2
66507-4
Product Specification—108-40005
Application Specifications—
114-10000
114-40030
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
24-20
0.2-0.6
.060
1.52
1-66507-0
66505-4
1658540-1 1658540-2
—
1-66505-0
5066682-9
—
1-5066683-0
—
D
5066682-6
—
5066683-7
—
745254-2
745254-6
745253-2
745253-6
66682-4
66683-2
1658544-2 1658544-1
1658543-2 1658543-1
745254-3
745254-7
745253-3
745253-7
D
1658544-3
—
1658543-3
—
66506-3
D
66506-9
66504-3
1658539-1 1658539-3
66506-4
C
58448-2
91503-1
(Blue Dot)
466423-4***
466901-1***
—
91549-1
(Black Dot)
466963-1***
—
91525-1
(Yellow Dot)
466968-1***
58448-2
91503-1
(Red Dot)
466422-4***
466900-1***
66683-4
C
B
CERTI-CRIMP II Applicators*
Hand Tool
for Strip Form
Contacts
(Color Code)
1658538-3 1658538-1
B
B
PRO-CRIMPER II
Hand Tool
66505-9
66682-2
A
Technical Documents:
Strip Form Loose Form
A
A
26-22
0.15-0.4
Socket
Strip Form Loose Form
C
D
Hand Tools for Loose Form Contacts
Contact Part Numbers
Pin
A
.040
1.02
Related Product Data:
Performance Characteristics—
page 41
Connectors used with:
HDP—pages 92-97
Application Tooling—page 102
Socket
Pin
66504-9
1658537-3 1658537-4
1-66506-0
66504-4
1658539-2 1658539-4
1-66504-0
1658537-1 1658537-2
***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance
Center at 1-800-722-1111.
***For use with AMP-O-LECTRIC Model “G” Terminating Machine.
***For use with AMP-O-MATIC Model II Stripper-Crimper Machine.
Without Insulation Support
Pin
Insertion/Extraction Tool
No. 91285-1
Wire Size
Range
Instruction Sheet—408-9404
AWG
[mm2]
Ins. Dia.
Max.
28-24
0.08-0.2
.068
1.73
24-20
0.2-0.6
.068
1.73
22-18
0.4-0.8
.068
1.73
Socket
Hand Tools for
Loose Form Contacts
Contact
Finish
(Plating
Code)
Pin
Socket
Strip Form
Strip Form
CERTI-CRIMP II
Hand Tool
(Color Code)
Applicators*
for Strip Form
Contacts
A
205310-2
205311-3
91548-1
(Blue Dot)
466903-1***
A
205202-2
205201-3
C
205202-6
205201-6
91548-1
(Red Dot)
466902-1***
91513-1
(Green Dot)
466996-1***
Contact Part Numbers
A
745229-2
745230-2
B
1658541-1
1658542-2
C
745229-5
745230-5
D
—
1658542-1
Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the
insertion/extraction tool.
***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance
Center at 1-800-722-1111.
***For use with AMP-O-MATIC Model II Stripper-Crimper Machine.
Note: All part numbers are RoHS compliant.
100
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-20 Connector Contacts, Precision Formed (Continued)
Contact Size 20 DF
Pin Diameter .040 [1.02]
.025 [0.64]
Square Posted Contacts
Stabilizer
Stabilizer
Material and Finish:
Pin—Brass
Socket—Phosphor bronze
Plated:
A—Duplex plated .000030 [0.00076]
gold on mating end, with entire contact
.000050 [0.00127] min. nickel underplated
B—Duplex plated gold flash on mating
end, with entire contact .000050
[0.00127] min. nickel underplated
Socket
Pin
Performance Characteristics—
page 41
Connectors used with:
HDP—pages 92, 93
Technical Documents:
Product Specification—108-40005
Application Specifications—
114-10000
114-40030
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Contact Size 20 DF
Pin Diameter .040 [1.02]
Contact
Finish
(Plating
Code)
A
B
.125 [3.18]
Post Length*
Socket
Pin
—
5-745288-5
—
—
Cable Connectors
Related Product Data:
Loose Form Contact Numbers
.188 [4.78]
.427 [10.85]
.651 [16.54]
Post Length*
Post Length*
Post Length*
Pin
Socket
Pin
Socket
Pin
Socket
5-745287-4 7-745288-0 4-745287-7 5-745288-8 5-745287-0 6-745288-1
—
—
—
7-745288-2
—
7-745288-2
*Length of post extending from rear of HDP-20 metal-shell connector.
Solder Cup Contacts,
Snap-In
Material and Finish:
Pin—Brass
Socket—Phosphor bronze
Plated—Gold flash over nickel on
entire contact, with additional .000030
[0.00076] gold on mating end
Socket
Pin
Related Product Data:
Performance Characteristics—
page 41
Connectors used with:
HDP—pages 92-97
Technical Documents:
18 AWG Max. Wire (.046 [1.17] Max. Conductor Diameter)
Strip Form
Contact Number
Pin
Socket
66570-2
66569-2
Loose Form
Contact Number
Pin
Socket
66570-3
66569-3
Product Specification—108-40005
Application Specification—
114-40030
Insertion/Extraction Tool
No. 91285-1
This tool includes interchangeable tips
to Insert/Extract:
Size 22, 28-22 AWG [0.08-0.4 mm2]
Size 20, Posted Contacts
(Instruction Sheet—408-9404)
Note:
Contacts to be
soldered to wire
before being
inserted into
housing
Note: All part numbers are RoHS compliant.
101
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-20 Application Tooling
Cable Connectors
HDP-20 contacts may be
applied by a variety of hand
tools and machines. For
low production runs, repairs
and prototype work, we
offer either our premium
CERTI-CRIMP Hand Tool
or our commercial
PRO-CRIMPER II Hand Tool.
For medium-volume
production, you have the
choice of our AMP-O-LECTRIC
Model “G” Terminating
Machine, our new Model
“M” Terminating Machine, or
our AMP-O-MATIC Model II
Stripper-Crimper Machine.
The Stripper-Crimper is typically used for terminating
the wires of jacketed cable.
All three machines can be
bench mounted.
AMPOMATOR CLS IV+ Lead-Making Machine
This versatile machine
now incorporates two
AMP-O-LECTRIC Model “G”
Terminating Units. Basically,
it produces single-wire
leads in lengths from 1.62
[41.2] to 1000 [25 400]. It
measures, cuts, strips and
terminates wire sizes from
26 to 10 AWG [0.12 to 6 mm2]
stranded and 26 to
16 AWG [0.12 to 1.4 mm2]
solid. Production rates
range up to 4800 leads per
hour for 3 [76.2] lengths.
For production requirements
ranging from non-stop high
volumes to countless series
of short runs, our popular
AMPOMATOR CLS IV+ fullyautomated lead-making
machine is an ideal choice.
For further information
about these or other TE
hand tools and machines,
call the TE Tooling
Assistance Center at
1-800-722-1111.
The machine is microprocessor controlled, and programmed and operated with
an easy-to-follow, menudriven touchscreen. It can
retain data for up to 200
lead assemblies. Off-line
programming is also possible with optional software
OffLine-Plus for Windows
95, Part No. 189263-2.
Air requirement is 90 psi
[6.21] bar minimum at
15 scfm [0.0071 m3/s]. Power
requirement is single-phase
220 VAC, 50 or 60 Hz, 25 A.
For further information
request Catalog 124324.
Note: All part numbers are RoHS compliant.
102
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors
Cable Connectors
Product Selection Guide
Type
Plug
(pg. 105)
Connector
Shell Type
Insert
Material and
Material
Finish
94V-0 Rated
Thermoplastic,
Black
Tin Plated Steel
with Grounding
Indents
Contacts
Mounting
.120
[3.05]
Dia. Holes
Type
➧
Pin
(pg. 109)
Termination
Plating
Duplex
(.000030
[0.00076] Gold
and Tin)
Crimp
Duplex
(Gold Flash
and Tin)
➧
Receptacle
(pg. 105)
94V-0 Rated
Thermoplastic,
Black
Tin Plated Steel
.120
[3.05]
Dia. Holes
➧
Socket
(pg. 109)
Duplex
(0.000030
[0.00076] Gold
and Tin)
Crimp
Duplex
(Gold Flash
and Tin)
103
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Product Facts:
■
■
■
Approximately 65% higher
density than HD-20
connectors
Lower cost, commercial
version of the military
approved Series 90 family
Available with shielding
overmold hardware and
shielding enclosure kits
Capable of using numerous
standard HD-20 cable
clamps and mating hardware
Cable Connectors
■
■
■
■
Low cost, high
performance, precisionformed crimp contacts
Intermateable with any
size 22 Subminiature D
connector dimensionally
complying with MIL-C-24308
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
Listed under Underwriters
Laboratories Inc., Standard
1863, Communication
Circuit Accessories,
File No. E81956
Certified by
Canadian Standards
Association, File
No. LR 1088108
(LR 7189-207)
Section Contents
Plug and Receptacle Connectors . . . . . . . . . . . . . . . . . . . . . . . 105
Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . . . . 107
Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 108
Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108, 109
R
■
R
■
R
Contact Retention Features
One-Piece All Plastic
Cable Clamp
180°/120°
(Quik-Snap)
(pg. 133)
Clam Shell
Straight/45° Exit
(pg. 138)
Mounting and
Mating Hardware
Radius lead-in minimizes force
needed to insert contact
into housing
Generous lead-in
to minimize “stubbing”
Straight Exit
RFI/EMI Shields
for Jacketed
Cable
(pg. 141)
Box and Lid
Straight/90°
Exit
(pg. 137)
Box and Lid
Straight/90° Exit
with Male Screw
Retainers
(pg. 137)
Pin
Shielded Cable
Clamps and
Shielding
Hardware and
Enclosure Kits
Unshielded
Cable Clamps
➧
90° Exit RFI/EMI
Die Cast
Shields For
Jacketed Cable
(pg. 142)
Basic Shielding
Hardware Kits
(pg. 106)
Shielding
Hardware
Enclosure Kits
(pg. 107)
Crimp & Split
Ring Ferrules
(pgs. 143-145)
Male Screw
Retainers
(pgs. 146, 147)
Socket
Radius lead-in minimizes force
needed to insert contact
into housing
Female
Screwlocks
(pg. 148)
➧
Locking
Posts and
Slide
Latches
(pgs. 149, 151)
Two-Piece
Spring
Latch
(pg. 152)
Housing
(Cutaway)
Reinforced ribs
Latching
Blocks
(pgs. 153, 154)
Clam Shell
Straight/45° Exit
with Screw Retainers
(pg. 138)
Contact bearing surface is
large and symmetrical
104
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Plug
A
B
.120
[3.05] Dia.
2 Holes
C
Plug
(With Grounding Indents)
Grounding Indents (See Table)
Mating Face
.230
[5.84]
Cable Connectors
.420
[10.67] Ref.
Receptacle
.432
[10.97] Max.
.100
[2.54] Max.
Receptacle
Clinch Nut
(Plug and Receptacle)
A
B
Material and Finish:
Shell—Steel, tin plated
Insert—94V-0 rated thermoplastic,
black
Contacts and ferrules must be purchased
separately.
.120
[3.05] Dia.
2 Holes
C
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—page 109
Ferrules—page 108
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135137, 140, 141, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Application Specification—
114-10001
Product Specification—108-1268
Instruction Sheets—408-9381
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Mating Face
.243
[6.17]
.430
[10.92] Ref.
.432
[10.97] Max
Shell
Size
No. of
Contact
Positions
1
15
2
26
3
44
4
62
5
78
Dimensions
A
B
C
1.213
30.81
1.541
39.14
2.088
53.84
2.729
69.32
2.635
66.93
.984
24.99
1.312
33.33
1.852
47.04
2.500
63.50
2.406
61.11
.494
12.55
.494
12.55
.494
12.55
.494
12.55
.605
15.37
With Grounding
Indents
Plug
Part Numbers
With
Clinch Nuts
Plug
Receptacle
With
Clinch Nuts
Receptacle
748364-1
1658691-1
1658681-1
1658690-1
1658671-1
5749717-1
1658682-1
5788816-1
1658672-1
—
1658683-1
5786583-1
1658673-1
6658293-1
1658684-1
—
1658674-1
—
1658685-1
5788817-1
Note: Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.
Note: All part numbers are RoHS compliant.
105
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Basic Shielding
Hardware Kits
Plug
.120
[3.05] Dia.
2 Holes
Plug Connector
.195
[4.95] Max. Typ.
.230
[5.84]
Typ.
Plug
Cable Connectors
C
Ferrule (Must
Be Purchased
Separately)
D
Receptacle
Receptacle
.120
[3.05] Dia.
2 Plc.
Each kit contains:
■ Connector
■ Inner shield
Rcpt. Connector
■ Outer shield
Contacts and ferrules must be purchased
separately.
.195
[4.95] Max. Typ.
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated thermoplastic, black
Shields—Steel, tin plated
.243
[6.17]
C
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—page 109
Ferrules—page 108
Application Tooling—pages 108 &
109
Mateable Connectors—
pages 105 & 107
Mating Hardware—pages 146-150,
153, 155
Mating/Panel Mounting—page 42
Technical Documents:
Application Specifications—
114-10001
Product Specification—108-1268
Instruction Sheet—408-9381,
408-9010
Note: Instruction Sheets for TE Tooling are
packaged with the tooling. For additional
information call the Tooling Assistance Center:
1-800-722-1111.
D
Shell
Size
No. of
Contact
Positions
1
15
2
26
3
44
4
62
5
78
Dimensions
C
D
1.535
38.99
1.535
38.99
1.535
38.99
1.892
48.06
1.876
47.65
.700
17.78
1.024
26.01
1.576
40.03
2.215
56.26
2.120
53.85
Recommended
Cable
Outer Dia.
Range
.165-.455
4.19-11.56
.165-.455
4.19-11.56
.165-.455
4.19-11.56
.338-.562
8.59-14.28
.338-.490
8.59-12.45
Max. Inner
Cable
Bundle
Dia.†
.350
8.89
.350
8.89
.350
8.89
.450
11.43
.450
11.43
Kit Numbers
Plug
Receptacle
1658675-1
5748634-1
1658676-1
1658687-1
1658677-1
5748636-1
5748471-1
—
5748472-1
—
Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
106
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Shielding Hardware
Enclosure Kits
Expanding Neck, Accommodates Cable
Plug
E Max.
D Max.
Ferrule (Must
Be Purchased
Separately, As
Required By
Cable Diameter
Cable
Ref.
.125 Max.
[3.18]
4-40 Jackscrew
Qty. 2
C Max.
1.467
[37.62]
Typ.
Shield
Qty. 2
.812
[20.62]
Typ.
Plug
Cable Connectors
Enclosure
Plug Connector
HDP-22
Receptacle
Each kit contains:
Receptacle
■ Connector
Expanding Neck
■ Inner shield
Ferrule (Must
Be Purchased
Separately, As
Required By
Cable Diameter
■ Outer shield
■ Enclosure
■ Two jackscrews
Contacts and ferrules must be purchased
separately.
D Max.
E Max.
Cable
Ref.
.125
[3.18] Max.
4-40 Jackscrew
Qty. 2
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated thermoplastic, black
Shields—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—page 109
Ferrules—page 108
Application Tooling—pages 108 &
109
Mateable Connectors—
pages 105 & 106
Mating Hardware—pages 146-150,
153-155
Mating/Panel Mounting—page 42
.812
[20.62]
Typ.
Enclosure
Rcpt. Connector
HDP-22
Shell
Size
No. of
Contact
Positions
1
15
2
26
3
44
4
62
5
78
Technical Documents:
Application Specifications—
114-10001
Product Specification—108-1268
Instruction Sheet—408-9381
408-9172
Note: Instruction Sheets for TE Tooling are
packaged with the tooling. For additional
information call the Tooling Assistance Center:
1-800-722-1111.
C Max.
1.467
[37.62]
Typ.
Shield
Qty. 2
Recommended Max.
Inner
Cable
Cable
Outer
Bundle
Diameter
Dia.†
.330
.630
.190-.330
8.38
16.00
4.83-8.38
.330
.630
.190-.330
8.38
16.00
4.83-8.38
.350
.630
.217-.435
8.89
16.00 5.51-11.05
.450
.730
.338-.562
11.43
18.54 8.59-14.28
.450
.730
.338-.490
11.43
18.54 8.59-12.45
Dimensions
C
D
E
1.640
41.66
1.640
41.66
1.640
41.66
2.010
51.05
2.010
51.05
1.355
34.42
1.685
42.80
2.205
56.01
2.860
72.64
2.770
70.36
Kit Numbers
Plug
Receptacle
1658678-1 1658688-1
1658679-1 1658689-1
1658680-1 5748641-1
5748476-1 5748642-1
5748477-1
—
Shielding Enclosure
Expansion Tool
Cable
Part
O.D. (Max.) Number
.330
8.38
58241-4
.450
11.43
58241-1
.572
14.52
58241-2
Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
107
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Ferrules for
Shielding Hardware Kits
.020
[0.51]
Stepped
Cable Connectors
L
Shell
Sizes
Style
1-3
Stepped
1-3
Stepped
1-3
Stepped
1-3
Stepped
1-3
Stepped
1-3
Stepped
1-3
Straight
1-3
Straight
Instruction Sheets—
408-9507
408-9508
408-9243
408-9242
4-5
Stepped
4-5
Stepped
4-5
Stepped
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
4-5
Stepped
4
Straight
Straight
Material and Finish:
Steel (annealed), tin plated
Related Product Data:
Shielding Hardware and
Enclosure Kits—pages 106 & 107
Technical Documents:
L
Dim.
Cable
Diameter
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.165-.190
4.19-4.83
.190-.217
4.83-5.51
.217-.246
5.51-6.25
.246-.284
6.25-7.21
.284-.324
7.21-8.23
.324-.375
8.23-9.53
.375-.437
9.53-11.05
.400-.460
10.16-11.56
.230-.265
5.84-6.73
.338-.385
8.59-9.78
.375-432
9.53-10.97
.422-.490
10.72-12.45
.480-.562
12.19-14.28
Part Numbers
Die Sets*
Ferrule
3-747579-0
543424-3
3-747579-0
543424-2
3-747579-0
543424-8
3-747579-2
543424-1
3-747579-2
543424-7
3-747579-4
543424-6
7-747579-7
543424-5
3-747579-6
543424-4
2-747580-4
543425-2
2-747580-3
543425-1
2-747580-1
58238-1
3-747580-1
58237-2
2-747580-2
58237-1
*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic
Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.
Application Tooling for
Shielding Hardware Kits
Bench
Mounting
Plate
Part No. 313183-1
Pneumatic Bench Tool
No. 312522-3
(Requires Die Set Holder
No. 58449-1.)
Hand Crimping Tool
No. 543344-1
(Requires Die Sets, see
table above.)
Shielding Enclosure
Expansion Tools
Part No. 58241-1 (.450 [11.43])†
Part No. 58241-2 (.572 [14.53])†
58241-4 (.330 [8.38])†
†Maximum Cable Diameter
(Instruction Sheet—408-9507)
Note: All part numbers are RoHS compliant.
108
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Material
Precision Formed
Crimp Snap-In Contacts,
Size 22 DF
Pin—Brass
Socket—Phosphor bronze
Finish
A—Duplex plated .000030 [0.00076]
gold on mating end, tin on crimp barrel,
with entire contact nickel underplated
B—Duplex plated gold flash on mating
end, tin on crimp barrel, entire contact
nickel underplated
Pin
Socket
Related Product Data:
Technical Documents:
Application Specification—
114-10001
Product Specification—108-1268
Instruction Sheet—408-9381
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Wire Insulation Contact
Size
Finish
AWG Diameter
(Plating
Max.
2
mm
Code)
28-22
0.4-0.08
.040
1.02
A
B
Contact Part Numbers
Hand Tools
for Loose Form Contacts
Pin
Socket
PRO-CRIMPER II CERTI-CRIMP II
Loose
Strip
Loose
Strip
Hand Tool
Hand Tool
Form
Form
Form
Form
1658670-1 1658670-2 1658686-1 1658686-2
91520-1
90800-1
1658670-3 1658670-4 1658686-3 1658686-4
Cable Connectors
Performance Characteristics—
page 41
Connectors used with—pages 105107
Notes: 1. Strip form contacts shipped 20,000 pieces/reel.
Insertion/Extraction
Tool No. 91285-1 (Instruction Sheet—408-9404)
This tool contains interchangeable tips to Insert/Extract
Size 22, 28-22 AWG [0.08-0.4 mm2] Crimp Contacts
Size 20, 28-20 AWG [0.08-0.4 mm2] Crimp Contacts
Size 20, Posted Contacts
Application Tooling
Applicators
To accommodate the broad
range of wire termination
products that TE produces,
most TE terminating machines
are designed for use with
interchangeable applicators.
The basic styles are quickly
interchangeable to minimize
costly down times, and feature
dial-in wire and insulation
crimp-height settings. Special
applicators are now available
for use with the AMP Crimp
Quality Monitor, for measuring
the crimp height of each
termination as it is made, plus
evaluating the quality of each
crimp.
AMP-O-LECTRIC
MODEL “G”
Terminating Machine
A totally new design of our most
popular machine for bench-top
operation. It features a quiet and
highly-reliable direct motor drive,
electronic controls for ease of
setup and operation, and
improved guarding and lighting
for operator convenience and
safety. All versions also include
either manual or automatic
precision adjustment for crimp
height. Power requirement is
120 or 220 VAC, 50 or 60 Hz.
For further information, request
Catalog 65828.
For further information, request
Catalog 65404.
For applicator part numbers,
call the TE Tooling Assistance
Center at 1-800-722-1111.
AMP-O-MATIC
Model II
Stripper-Crimper Machine
This machine automatically
strips as well as terminates
individual wires. Similar to the
AMP-O-LECTRIC Model “G”
machine, applicators are quickly
interchangeable, and it includes
precision adjustment for crimp
height. All adjustments can be
made from the front of the
machine without special tools.
Power requirement is 120 VAC.
Air requirement is 80-100 psi
[5.52-6.89 bar], 3.5 scfm
[0.00165 m3/s].
PRO-CRIMPER II
Hand Tool
Part No. 90800-1
Features interchangeable die
sets and ratchet control that
provides full die closure to help
eliminate partial crimps. The
new design is more durable,
and requires dramatically less
hand force.
For further information, request
Catalog 82276.
For further information request
Catalog 65004.
Note: All part numbers are RoHS compliant.
109
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable
Product Selection Guide
Contacts
Pre-Loaded*
Connector
Type
Insert
Material
Shell Type
Material and Finish
Mounting
Type
Termination
Plating
Plug
All-Plastic
(pg. 112)
Metal-Shell
(pg. 114)
94V-0 Rated
Thermoplastic,
Black
Tin Plated Steel
.120
[3.05] Dia. Holes
➧
Pins
Insulation
Displacement
* Interchangeable crimp
snap-in contacts
available, see page 121
Duplex
(.000030
[0.00076]
Gold and
Tin)
Duplex
(Gold Flash
and Tin)
➧
Receptacle
All-Plastic
(pg. 113)
Metal-Shell
(pg. 115)
94V-0 Rated
Thermoplastic,
Black
Tin Plated Steel
.120
[3.05] Dia. Holes
➧
Sockets
Insulation
Displacement
* Interchangeable crimp
snap-in contacts
available, see page 121
Duplex
(.000030
[0.00076]
Gold and
Tin)
Duplex
(Gold Flash
and Tin)
110
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable (Continued)
Product Facts
■
Insulation displacement
contacts preloaded in housings
■
No wire stripping
Post plated contacts with no
bare edges
■
■
■
Removable contacts for
replacement and repair
Selective loading of contacts available
■
Crimp snap-in contacts
available for making
jumpers between circuits
■
Recognized under the
Component Program
of Underwriters
Laboratories Inc.,
File No. E28476
Section Contents
All-Plastic Plug and Receptacle Connectors . . . . . . . 112, 113
Metal-Shell Plug and Receptacle Connectors . . . . . . 114, 115
Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . 116, 117
Shielding Hardware Enclosure Kits. . . . . . . . . . . . . . . . . 118, 119
Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 120
Interchangeable Contacts, Crimp Snap-In . . . . . . . . . . . . . . 121
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122, 123
R
■
Listed under
Underwriters Laboratories
Inc., Standard 1863,
Communication
Circuit Accessories,
File No. E81956
Cable Connectors
■
Duplex plated contacts—
gold on mating end and tin
on crimp end
Patented contact ensures
reliable termination of a
wide range of wire sizes
and insulation diameters
■
R
■
Certified by
Canadian Standards
Association, File
No. 1088108
(LR 7189-207)
R
Typical Application Rates
Rate
7.4 Sec./Line
5.0 Sec./Line
2.8 Sec./Line
Tool
Pistol Style
Arbor Tool
CHAMPOMATOR Machine
Note: Rates are based on total time to complete a double ended 25 position
Jacketed Cable Assembly
Shielded Cable
Clamps and
Shielding Hardware
and Enclosure Kits
Unshielded
Cable Clamps
One-Piece, AllPlastic Cable
Clamp, 180°/120°
Exit (Quik-Snap)
(pg. 133)
Unshielded
Cable Clamps
Straight/90° Exit
(pg. 132)
Slide-On Back
Cover (pg. 136)
Mounting and
Mating Hardware
Male Screw
Retainers
(pgs. 146, 147)
Straight Exit
RFI/EMI Shields
for Jacketed
Cable (pg. 142)
➧
90° Exit Die Cast
RFI/EMI Shields
for Jacketed Cable
(pg. 142)
Basic Shielding
Hardware Kits
(pgs. 116, 117)
Shielding
Hardware
Enclosure Kits
(pgs. 118, 119)
Female
Screwlocks
(pg. 148)
➧
Locking Posts
and Slide
Latches
(pgs. 149, 151)
Spring Latches,
(pg. 152)
Latching Blocks,
(pgs. 153, 154)
Keying Plug
(pg. 155)
111
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 All-Plastic IDC Connectors
Plug
.109
[2.77]
Ref.
Molded Cavity
Indentification &
AMP Trademark
.112
[2.85] Typ.
.120
[3.05] Dia.
2 Holes
.509 Max.
[12.93]
B
A
Plug
.230
[5.84]
Material and Finish:
Cable Connectors
Housing—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
.860 Ref.
[21.84]
.080
[2.03]
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135137, 139, 140, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Product Specification—108-40011
Application Specifications—
114-40002
114-40003
Instruction Sheet—408-6621
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Dimensions
A
B
Shell
Size
No. of
Contact
Positions
1
9
1.213
30.81
.984
24.99
2
15
1.541
39.14
1.312
33.33
3
25
2.090
53.09
1.852
47.04
4
37
2.732
69.39
2.500
63.50
Contact
Finish
(Plating
Code)
A
B
A
B
A
B
A
B
Connector Part Numbers
Contact
Contact
Identification
Identification
No. 1
No. 2
for 30-26 AWG
for 26-22 AWG
2
[0.05-0.15mm ] Wire [0.15-0.4mm2] Wire
Plug
Plug
—
745203-2
—
1-745203-1
—
745207-7
—
—
745211-9
745211-7
—
745211-8
—
745215-7
—
—
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
3. Individual conductor strands should be larger than .005 inch [0.127] diameter.
4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Note: All part numbers are RoHS compliant.
112
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 All-Plastic IDC Connectors (Continued)
Receptacle
Molded Cavity
Indentification &
AMP Trademark
.109
[2.77]
Ref.
.112 [2.85] Typ.
.120
[3.05] Dia.
2 Holes
.509 Max.
[12.93]
B
A
Receptacle
.243
[6.17]
Material and Finish:
Cable Connectors
Housing—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
.824 Ref.
[20.93]
.080
[2.03]
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135137, 139, 140, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Product Specification—108-40011
Application Specifications—
114-40002
114-40003
Instruction Sheet—408-6621
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Shell
Size
No. of
Contact
Positions
A
B
1
9
1.213
30.81
.984
24.99
A
B
Connector Part Numbers
Contact
Identification
No. 2
for 26-22 AWG
[0.15-0.4mm2] Wire
Receptacle
745201-7
745201-9
2
15
1.541
39.14
1.312
33.33
A
745205-7
3
25
2.090
53.09
1.852
47.04
A
B
745209-7
745209-8
Dimensions
Contact
Finish
(Plating
Code)
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
3. Individual conductor strands should be larger than .005 inch [0.127] diameter.
4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Note: All part numbers are RoHS compliant.
113
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 Metal-Shell IDC Connectors
Plug
.109
[2.77]
Ref.
.120
[3.05] Dia.
2 Holes
.112 Typ.
[.285]
.509
[12.93]
B
Cable Connectors
A
.230
[5.84]
Material and Finish:
Shell—Steel, tin plated
Insert—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
.039
[0.99] Typ.
.050
[1.27]
Typ.
.604
[15.34] Typ.
Max.
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135137, 138, 140, 144, 145
Mating Hardware—pages 146-150,
153, 155
No. of
Shell Contact
Size Positions
Dimensions
A
B
Contact
Finish
(Plating
Code)
Technical Documents:
Product Specification—108-40011
Application Specifications—
114-40002
114-40003
Instruction Sheet—408-6645
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
1
9
1.213
30.81
.984
24.99
2
15
1.541
39.14
1.312
33.33
*3
25
2.088
53.04
1.852
47.04
4
37
2.729
69.32
2.500
63.50
A
B
A
B
A
B
A
B
Connector Part Numbers
Contact
Contact
Contact
Identification
Identification
Identification
No. 1
No. 2
No. 3
for 30-26 AWG
for 26-22 AWG
for 22-20 AWG
2
2
[0.05-0.15mm ] Wire [0.15-0.4mm ] Wire [0.4-0.6mm2] Wire
Plug
Plug
Plug
1-745492-7
1-745492-8
1-745492-9
—
2-745492-0
—
1-745494-7
1-745494-5
—
—
1-745494-6
—
1-745496-9
1-745496-7
2-745496-0
—
1-745496-8
—
1-745498-6
1-745498-5
—
—
1-745498-7
—
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. Connectors can be made available with clinch nuts, contact TE.
3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
4. Individual conductor strands should be larger than .005 inch [0.127] diameter.
5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Note: All part numbers are RoHS compliant.
114
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 Metal-Shell IDC Connectors (Continued)
Receptacle
.109
[2.77]
Ref.
.120
[3.05] Dia.
2 Holes
.112 Typ.
[.285]
.509
[12.93]
B
A
Material and Finish:
Cable Connectors
.243 Typ.
[6.17]
Shell—Steel, tin plated
Insert—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
.030 Typ.
[0.76]
.050
[1.27]
Typ.
.567 Typ.
[0.2]
Max.
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135137, 139, 140, 144, 145
Mating Hardware—pages 146-150,
153, 155
No. of
Shell Contact
Size Positions
Technical Documents:
Product Specification—108-40011
Application Specifications—
114-40002
114-40003
Instruction Sheet—408-6645
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Dimensions
A
B
1
9
1.213
30.81
.984
24.99
2
15
1.541
39.14
1.312
33.33
*3*
25
2.088
53.04
1.852
47.04
4
37
2.729
69.32
2.500
63.50
Contact
Finish
(Plating
Code)
A
B
A
B
A
B
A
B
Connector Part Numbers
Contact
Contact
Contact
Identification
Identification
Identification
No. 1
No. 2
No. 3
for 30-26 AWG
for 26-22 AWG
for 22-20 AWG
2
2
[0.05-0.15mm ] Wire [0.15-0.4mm ] Wire [0.4-0.6mm2] Wire
Receptacle
Receptacle
Receptacle
1-745491-6
1-745491-7
1-745491-9
—
1-745491-8
—
1-745493-6
1-745493-4
—
—
1-745493-5
—
1-745495-7
1-745495-8
1-745495-9
—
2-745495-0
—
1-745497-6
1-745497-5
—
—
1-745497-7
—
* RS-232, size 3 connector, for 26-22 [0.15-0.4mm2] AWG wire select loaded circuits 1-8,15,17, 20 and 22, Plug
Part No. 747740-1, Receptacle Part No. 747741-1, gold flash contacts.
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. Connectors can be made available with clinch nuts, contact TE.
3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
4. Individual conductor strands should be larger than .005 inch [0.127] diameter.
5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Note: All part numbers are RoHS compliant.
115
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 Basic Shielding Hardware Kits
Plug
.120 Dia.
[3.05]
2 Holes
.109
[2.77] Typ.
.509 Max.
[12.93]
.112
[2.84]
Typ.
Plug Connector
.230
[5.84]
Typ.
.086
[2.18]
Max.Typ.
Each kit contains:
■ Connector
Cable Connectors
■ Inner shield
.377±.015
[9.58±0.38]
■ Outer shield
Ferrules must be purchased separately.
C
Material and Finish:
Inside
Shield
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Outside
Shield
.395
[10.03]
Dia.
D
Ferrule (Must
be Purchased
Separately)
View of Rear Shell
(With Shields Removed)
.490
[12.45]
Max.
Technical Documents:
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Mating/Panel Mounting—page 42
Product Specifications—
108-40011
108-40030
Application Specifications—
114-40002
114-40003
114-40006
Instruction Sheet—408-9010
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Recommended
Cable
Outer
Dia.
Range
Max.
Inner
Cable
Bundle
Dia.†
Contact
Finish
(Plating
Code)
Connector Part Numbers
Contact
Contact
Contact
I.D. No. 1
I.D. No. 2
I.D. No. 3
for 30-26 AWG
for 26-22 AWG for 22-20 AWG
[0.15-0.4mm2]
[0.4-0.6mm2]
[0.05-0.15mm2]
Wire
Wire
Wire
Plug
Plug
Plug
Shell
Size
No. of
Contact
Pos.
1
9
1.520
38.61
.678
17.22
.165-.455
4.19-11.56
.350
8.89
A
—
747515-7
—
2
15
1.520
38.61
1.002
25.45
.165-.455
4.19-11.56
.350
8.89
3
25
1.520
38.61
1.550
39.37
.165-.455
4.19-11.56
.350
8.89
4
37
1.867
47.42
2.205
56.01
.338-.562
8.59-14.28
.450
11.43
A
B
A
B
A
B
747531-7
—
747547-8
—
—
—
747531-8
747531-9
747547-9
1-747547-0
—
1-747563-0
—
—
—
—
—
—
Dimensions
C
D
Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
116
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 Basic Shielding Hardware Kits (Continued)
Receptacle
.120
[3.05] Dia.
2 Holes
.109
[2.77] Typ.
.509 Max.
[12.93]
Rcpt. Connector
.243
[6.17]
Typ.
.112
[2.84]
Typ.
.086
[2.18]
Max.Typ.
Each kit contains:
■ Connector
Cable Connectors
■ Inner shield
.377
[9.58]
■ Outer shield
Ferrules must be purchased separately.
C
Material and Finish:
Inside
Shield
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Outside
Shield
.395
[10.03]
Dia.
D
Ferrule (Must
be Purchased
Separately)
View of Rear Shell
(With Shields Removed)
.490
[12.45]
Max.
Technical Documents:
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Mating/Panel Mounting—page 42
Product Specifications—
108-40011
108-40030
Application Specifications—
114-40002
114-40003
114-40006
Instruction Sheet—408-9010
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Recommended
Cable
Outer
Dia.
Range
Max.
Inner
Cable
Bundle
Dia.†
Contact
Finish
(Plating
Code)
Shell
Size
No. of
Contact
Pos.
1
9
1.520
38.61
.678
17.22
.165-.455
4.19-11.56
.350
8.89
2
15
1.520
38.61
1.002
25.45
.165-.455
4.19-11.56
.350
8.89
3
25
1.520
38.61
1.550
39.37
.165-.455
4.19-11.56
.350
8.89
A
B
A
B
A
B
4
37
1.867
47.42
2.205
56.01
.338-.562
8.59-14.28
.450
11.43
B
Dimensions
C
D
Connector Part Numbers
Contact
Contact
Contact
I.D. No. 1
I.D. No. 2
I.D. No. 3
for 30-26 AWG
for 26-22 AWG for 22-20 AWG
[0.15-0.4mm2]
[0.4-0.6mm2]
[0.05-0.15mm2]
Wire
Wire
Wire
Receptacle
Receptacle
Receptacle
—
747516-7
747516-8
—
747516-9
—
—
747532-7
—
—
747532-8
—
—
747548-8
—
—
747548-9
—
747564-8
747564-9
—
Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
117
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 Shielding Hardware Enclosure Kits
Plug
Expanding Neck
Accommodates Cable
Ferrule (Must
be Purchased
Separately as
Required by
Cable Dia.)
.630
[16.00]
Max.
Cable Connectors
Each kit contains:
■ Connector
■ Inner shield
■ Outer shield
■ Enclosure
■ Two jackscrews
Ferrules must be purchased separately.
1.640 Max.
[41.66]
C
E
Material and Finish:
D
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Mating/Panel Mounting—page 42
Mating End
Technical Documents:
Product Specifications—
108-40011
108-40030
Application Specifications—
114-40002
114-40003
114-40006
114-40008
Instruction Sheet—408-9172
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Recommended
Max.
Cable
Inner
Outer
Cable
Dia.
Bundle
Range
Dia.†
Shell
Size
No. of
Contact
Pos.
1
9
1.640 1.355 .630
41.66 34.42 16.00
.190-.330
4.83-8.38
.330
8.38
2
15
1.640 1.685 .630
41.66 42.80 16.00
.190-.330
4.83-8.38
.330
8.38
3
25
1.640 2.210 .630
41.66 56.13 16.00
.217-.435
5.51-11.05
.350
8.89
4
37
2.010 2.865 .730
51.05 72.77 18.54
.338-.562
8.59-14.28
.450
11.43
C
Cable
Ref.
Dimensions
D
E
Contact
Finish
(Plating
Code)
A
B
A
B
A
B
A
B
Kit Part Numbers
Shielding
Enclosure
Contact
Contact
Contact
Expansion
I.D. No. 1
I.D. No. 2
I.D. No. 3
Tool
for 30-26 AWG for 26-22 AWG for 22-20 AWG
2
2
2
[0.4-0.6mm ]
[0.05-0.15mm ] [0.15-0.4mm ]
Cable
Part
O.D. (Max.)
No.
Plug
Plug
Plug
—
1-747944-5
—
—
1-747944-6
—
.330
58241-4
8.38
—
1-747946-5
—
—
1-747946-6
—
1-747948-5
1-747948-6
—
.450
58241-1
11.43
—
1-747948-8
1-747948-9
1-747950-4
1-747950-5
—
.572
58241-2
14.52
—
1-747950-6
—
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
118
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 Shielding Hardware Enclosure Kits (Continued)
Receptacle
Expanding Neck
Accommodates Cable
.630
[16.00]
Max.
Ferrule (Must
be Purchased
Separately as
Required by
Cable Dia.)
Each kit contains:
■ Connector
■ Inner shield
■ Outer shield
■ Enclosure
■ Two jackscrews
Ferrules must be purchased separately.
Cable
Ref.
1.640 Max.
[41.66]
Cable Connectors
C
E
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Mating/Panel Mounting—page 42
D
Mating End
Technical Documents:
Product Specifications—
108-40011
108-40030
Application Specifications—
114-40002
114-40003
114-40006
114-40008
Instruction Sheet—408-9172
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Recommended
Cable
Outer
Dia.
Range
Max.
Inner
Cable
Bundle
Dia.†
Contact
Finish
(Plating
Code)
.630
16.00
.190-.330
4.83-8.38
.330
8.38
1.685
42.80
.630
16.00
.190-.330
4.83-8.38
.330
8.38
1.640
41.66
2.210
56.13
.630
16.00
.217-.435
5.51-11.05
.350
8.89
2.010
51.05
2.865
72.77
.730
18.54
.338-.562
8.59-14.28
.450
11.43
A
B
A
B
A
B
A
B
Shell
Size
No. of
Contact
Pos.
C
1
9
1.640
41.66
1.355
34.42
2
15
1.640
41.66
3
25
4
37
Dimensions
D
E
Kit Part Numbers
Contact
Contact
I.D. No. 1
I.D. No. 2
for 30-26 AWG
for 26-22 AWG
[0.15-0.4mm2]
[0.05-0.15mm2]
Receptacle
Receptacle
1-747943-5
1-747943-6
—
1-747943-7
1-747945-5
—
—
—
1-747947-5
1-747947-6
—
1-747947-7
—
—
—
—
Shielding
Enclosure
Expansion
Tool
Cable
Part
O.D. (Max.)
No.
.330
8.38
58241-4
.450
11.43
58241-1
.572
14.52
58241-2
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
119
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 Crimp Snap-In Contact Connectors
Ferrules for
Shielding Hardware Kits
.020
[0.51]
Stepped
Cable Connectors
L
Shell
Sizes
Style
1-3
Stepped
1-3
Stepped
1-3
Stepped
1-3
Stepped
1-3
Stepped
Related Product Data:
1-3
Stepped
Shielding Hardware and
Enclosure Kits—pages 116-119
1-3
Straight
1-3
Straight
Technical Documents:
4
Stepped
Instruction Sheets—
408-9242
408-9243
408-9507
408-9508
4
Stepped
4
Stepped
4
Stepped
4
Straight
Straight
Material and Finish:
Steel (annealed), tin plated
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
L
Dim.
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
Cable
Diameter
.165-.190
4.19-4.83
.190-.217
4.83-5.51
.217-.246
5.51-6.25
.246-.284
6.25-7.21
.284-.324
7.21-8.23
.324-.375
8.23-9.53
.375-.435
9.53-11.05
.400-.455
10.16-11.56
.230-.265
5.84-6.73
.338-.385
8.59-9.78
.375-432
9.53-10.97
.422-.490
10.72-12.45
.480-.562
12.19-14.28
Part Numbers
Ferrule
Die Sets*
3-747579-0
543424-3
3-747579-0
543424-2
3-747579-0
543424-8
3-747579-2
543424-1
3-747579-2
543424-7
3-747579-4
543424-6
2-747579-7
543424-5
3-747579-6
543424-4
2-747580-4
543425-2
2-747580-3
543425-1
2-747580-1
58238-1
3-747580-1
58237-2
2-747580-2
58237-1
*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic
Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.
Application Tooling for
Shielding Hardware Kits
Bench
Mounting
Plate
Part No. 313183-1
Pneumatic Bench Tool
No. 312522-3
(Requires Die Set Holder
No. 58449-1.)
Hand Crimping Tool
No. 543344-1
(Requires Die Sets, see
table above.)
Shielding Enclosure
Expansion Tools
Part No. 58241-1 (.450 [11.43])†
Part No. 58241-2 (.572 [14.53])†
Part No. 58241-4 (.330 [8.38])†0
†Maximum Cable Diameter
(Instruction Sheet—408-9507)
Note: All part numbers are RoHS compliant.
120
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 Contacts, Precision Formed
Material and Finish:
Phosphor bronze, duplex plated as follows:
A—Duplex plated .000030 [0.00076]
gold on mating end, tin on termination
end, with entire contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Technical Documents:
Product Specifications—
108-40011
108-40030
Application Specifications—
114-40002
114-40003
114-40006
114-40008
Instruction Sheet—408-6738
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Pin
Insulation
Diameter
Single
Two
Wire
Wire
Wire Size
Range
AWG
mm2
Code*
26-22
0.15-0.4
4
.054
1.37
.039
0.99
22-18
0.4-0.8
3
.075
1.91
.054
1.37
Socket
Contact
Finish
(Plating
Code)
A
B
A
B
Contact Part Numbers
Pin
Socket
Strip Form
Strip Form
—
1-745266-0
1-745267-0
—
Cable Connectors
Performance Characteristics—
page 41
Connectors used with:
HDE—pages 112-119
Interchangeable
Contacts,
Crimp Snap-In
1-745269-1
1-745269-0
1-745270-1
1-745270-0
* A Code indicating accepted wire size range is stamped inside insulation crimp barrel of each contact.
Notes: 1. Extraction Tool No. 91232-1 is used to remove pin and socket contacts.
2. Strip form contacts shipped 10,000 pieces/reel.
Note: All part numbers are RoHS compliant.
121
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 Application Tooling
Hand Tools with
Modular Heads
Technical Documents:
Air Pistol Grip Tool
Manual Pistol Grip Tool
Cable Connectors
Instruction Sheets—
408-6790
408-9414
408-6789
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Hotline: 1-800-722-1111.
A modular interchangeable head provides versatility to these tools. Along with the head
used to terminate Subminiature D connectors, heads are available to terminate other TE
product lines.
The head used to terminate the Subminiature D, HDE connectors can be used with a
manual pistol grip tool, an air pistol grip tool and a bench mount power assembly. These
tools terminate one unstripped wire per cycle and index the connector to the next
terminating position. The head rotates to permit optimum access to the wiring area.
Handle and Head Tool Assembly No. 608868-1
Handle No. 58074-1
Head Assembly No. 58063-2
This tool is manually actuated, using
modular heads.
Bench Mounted
Tools with
Modular Heads
Bench Mount
Pneumatic Power Assembly
Bench Assembly No. 58338-1
Head Assembly No. 58063-2
This tool is air actuated with
either a foot or knee switch.
Handle No. 58075-1
Head Assembly No. 58063-2
Air actuated, utilizing modular heads.
Bench Mount
Electric Power Assembly
Head Assembly No. 58063-2
This tool electrically powered
and actuated by a foot switch.
Note: All part numbers are RoHS compliant.
122
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDE-20 Application Tooling (Continued)
Product Facts
CHAMPOMATOR 3A
Terminating Machine
Low applied costs
■
Automatic termination
of jacketed cable
■
Automatic continuity check
and shorts test
■
Single- or double-ended
assemblies
■
Microprocessor controlled
with touch input screen
■
Stored program capability
■
Selective termination of
connector positions
■
Rapid tooling changeover
for different connector types
■
Handles a variety of TE
insulation-displacement
connectors
■
Terminates both multicolor
and single-color wires
■
Remote programming capability
■
Straight or right-angle wire
dress
■
Control Module
852423-1 120 VAC
This machine is the
high-productivity way to
terminate multiconductor,
jacketed cable with a variety
of TE connectors having
insulation displacement
contacts. It automatically sorts
the wires, and terminates
them in a programmed
sequence. The sequence
may use all or some of the
connector contacts, such
as for various RS-232 wiring
patterns.
All cable assemblies are tested
for continuity and shorts.
The machine is microprocessor controlled, and
programmed by a touch input
screen. The easy programming
simplifies the process and
reduces training requirements.
The machine’s internal storage
capability can retain up to 50
cable assemblies, which can
be easily retrieved by number
or name. Production monitoring
and diagnostics can also be
accessed through the touch
screen.
Contact TE for the tooling
required for your specific
applications.
CHAMPOMATOR 2.5
Terminating Machine
Technical Documents:
Instruction Sheets
408-7777 Manual Arbor Tool
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Cable Connectors
■
Control Module
No. 852423-1
CHAMPOMATOR
2.5 Machine
No. 354786-4
Manual
Arbor Tool
This is a compact, semiautomatic bench machine. It
is microprocessor controlled,
and programmed using a
membrane switch keyboard.
The potential machine rate is
one pair of wires per second.
Contact TE for the tooling
required for your specific
applications.
The CHAMPOMATOR Model
2.5 Bench Terminating
Machine—Part No. 354786-4
is used in conjunction with
Control Module—Part No.
852423-1.
Contact TE for application
specific requirements.
Manual Arbor Tool
Arbor Tool No. 91085-2
Applicators:
Wire O.D. .041-.060 [1.04-1.52]—No. 543157-1 (tool mount),
543426-1 (termination tool)
Wire O.D. .040 [1.02] and smaller—No. 543157-1 (tool mount),
543426-2 (termination tool)
The arbor tool with applicator
is used to terminate jacketed
cable. Wires are neatly routed
and trimmed to length with
the cable jacket close to the
connector. 400 to 800 terminated wires per hour are
typical.
Note: All part numbers are RoHS compliant.
123
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Subminiature D Connectors HDF-20 for Flat Ribbon Cable
Cable Connectors
Product Facts
Plug — Low Profile Metal
Shell
■
Available in all 5 standard
shell sizes
■
Visual inspection of
termination possible
■
Fluted cover provides
positive alignment of cable
prior to termination
■
Wide range of application
tooling
■
Patented insulation
displacement contact
latches into the connector
cover
■
Contact design provides a
“gas-tight” termination
■
Contacts accept 28 AWG
[0.08mm2] solid and
stranded, and 26 AWG
[0.15mm2] solid and
stranded round conductor
flat ribbon cable on
.050 [1.27] centers
■
■
Qualified to Battelle Level
III environment
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■
Certified by Canadian
Standards
Association,
File No. LR 7189
Cable
Stabilizer
Part No.
9 (1)
15 (2)
25 (3)
37 (4)
50 (5)
747275-4
747275-3
747275-2
747275-1
746785-1
Plug Part Nos.
With
With 4-40
Standard
Threaded
Mounting
Inserts
Holes
1658613-4
1658608-4
1658613-3
1658608-3
1658613-2
1658608-2
1658613-1
1658608-1
—
1658607-1
Receptacle Part Nos.
With
With 4-40
Standard
Threaded
Mounting
Inserts
Holes
1658612-4
1658610-4
1658612-3
1658610-3
1658612-2
1658610-2
1658612-1
1658610-1
—
1658606-1
Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered
separately.
R
■
No. of
Pos. &
(Shell Size)
Receptacle — Low Profile
Metal Shell
R
Material
Related Product Data
Technical Documents
Front Shell—Steel, tin or tin plated
Housing, Cover & Cable Stabilizer—
Thermoplastic, 94V-0, black
Threaded Inserts—Brass, unplated
Contacts—Phosphor bronze, duplex
plated .000030 [0.00076] min. gold on
mating end, .000100-.000200 [0.002540.00508] bright tin on termination end
with entire contact underplated .000050
[0.00127] min. nickel
Contact Arrangement—page 40
Performance Characteristics—
page 41
Mateable Receptacles:
HDF-20 Metal-Shell—page 124
HDE—pages 110-121 (Sizes 1–4 only)
HDP—pages 90-109
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 126
Ribbon Cable—page 125
Accessories:
Commoning Strip—page 146
Mating Hardware—pages 146-150,
153 & 154
Application Tooling—page 127
Product Specification—108-40012
Listed and complies with
UL 1863, Communication
Circuit Accessories
File No. E81956
R
Note: All part numbers are RoHS compliant.
124
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDF-20 Low Profile All-Plastic Connectors
(for Round Conductor Flat Ribbon Cable)
Material and Finish
Plug Assemblies
Receptacle Assemblies
Housing, Cover & Cable
Stabilizer—Black thermoplastic,
94V-0 rated
Threaded Inserts—Brass, unplated
Pin Contacts—Phosphor bronze,
duplex plated .000030 [0.00076] gold
on mating end, .000100-.000200
[0.00254-0.00508] bright tin on
termination end, with entire contact
underplated .000050 [0.00127] nickel
Related Product Data
Contact Arrangement—page 40
Performance Characteristics—
page 41
Mateable Receptacles:
HDF-20 All-Plastic—page 124
HD-20 Board Mount—pages 54-71,
78-85, 87-89
HDE All-Plastic—pages 147, 148
Mating/Panel Mounting—page 126
Ribbon Cable—page 125
Accessories:
Mating Hardware—pages 146-150,
153, 155
No. of
Contact
Pos. &
(Shell Size)
Optional
Cable
Stabilizer
Part No.
9 (1)
15 (2)
25 (3)
37 (4)
747275-4
747275-3
747275-2
747275-1
Plug Assembly Part No.
With
With
Standard
Threaded
Mounting
Inserts
Holes
1658615-4
1658611-4
1658615-3
1658611-3
1658615-2
1658611-2
1658615-1
—
Cable Connectors
Housing and Covers are
Preassembled; Cable Stabilizer
is Separate.
Housing and Covers are
Preassembled; Cable Stabilizer
is Separate.
Receptacle Assembly Part No.
With
With
Standard
Threaded
Mounting
Inserts
Holes
1658614-4
1658609-4
1658614-3
1658609-3
1658614-2
1658609-2
1658614-1
1658609-1
Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered
separately.
Application Tooling—page 127
Technical Documents
Product Specifications—
108-40012 HDF-20 Low Profile
Connectors
Ribbon Cable Parameters
No. of
Conductors
28 AWG [0.08mm2] Part No.
Length Per Reel
100 Ft. [30.5m]
500 Ft. [152.4m]
26 AWG [0.15mm2] Part No.
Length Per Reel
500 Ft. [152.4m]
9
1-57040-2
1-971111-2
57034-2
15
1-57040-5
1-971111-5
57034-5
25
57040-2
1-971111-2
57034-9
37
1-57040-8
1-971111-8
1-57034-3
50
1-57040-6
1-971111-6
1-57034-5
Note: All part numbers are RoHS compliant.
125
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDF-20 Plugs/Receptacles Mating and Panel Mounting Specifications
Plug/Receptacle Mating
Panel Cutouts
.265±.015 Shell Sizes 1 & 2
[6.73±0.38]
.256±.015 Shell Sizes 3, 4 & 5
[6.50±0.38]
A
10° ± 2°
(2 Places)
C
D
J* E
F
Cable Connectors
Plug
Receptacle
.120± .002
[3.05± 0.05 ]
(2 Places)
K Radius
(4 Places)
H*
B
CL
The .265/.256 [6.73/6.50]
dimensions are required
to assure full mating of
connector halves. These
dimensions must be taken
into consideration when
determining the method of
mounting, panel thickness,
etc.
.040
[1.02] Dia. (Typ.)
(2 Holes)
A
.129± .002
[3.28± 0.05]
Cutout for Rear Mount
and Short Latching Blocks
Panel Mounting
Plugs and receptacles can
be mounted to a panel from
either the front or rear, using
a variety of accessory
hardware. Typical examples
are shown below.
Shell
Size
(Pos.)
1
(9)
2
(15)
Typical Front-Panel Mounted
HDF-20 Plug
3
(25)
4
(37)
5
(50)
Typical Rear-Panel Mounted
HDF-20 Plug
Mounting
Method
Front/Rear
Panel
Front
Rear
Front
Rear
Front
Rear
Front
Rear
Front
Rear
Dimensions
E
A
B
C
D
.984
24.99
.984
24.99
1.312
33.33
1.312
33.33
1.852
47.04
1.852
47.04
2.500
63.50
2.500
63.50
2.406
61.11
2.406
61.11
.492
12.50
.492
12.50
.656
16.66
.656
16.66
.926
23.52
.926
23.52
1.250
31.75
1.250
31.75
1.203
30.56
1.203
30.56
.874
22.20
.806
20.47
1.202
30.53
1.134
28.80
1.743
44.27
1.674
42.52
2.391
60.73
2.326
59.08
2.297
58.34
2.218
56.34
.437
11.10
.403
10.24
.601
15.27
.567
14.40
.872
22.15
.842
21.39
1.196
30.38
1.163
29.54
1.149
29.19
1.109
28.17
.513
13.03
.449
11.41
.513
13.03
.449
11.41
.513
13.03
.449
11.41
.513
13.03
.449
11.41
.623
15.82
.555
14.10
F
.257
6.53
.225
5.72
.257
6.53
.225
5.72
.257
6.53
.225
5.72
.257
6.53
.225
5.72
.312
7.93
.278
7.06
*H*
*J*
—
—
.550
13.97
.750
19.05
—
—
.730
18.54
.750
19.05
—
—
1.275
32.39
.750
19.05
—
—
1.920
46.05
.750
16.13
—
—
1.753
44.52
.750
19.05
K
.083
2.11
.132
3.35
.083
2.11
.132
3.35
.083
2.11
.132
3.35
.083
2.11
.132
3.35
.083
2.11
.132
3.35
*Panel cutout configuration with H and J dimensions provides clearance for mounting connectors with cable clamps.
126
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HDF-20 Application Tooling
Application Tooling
Cable Connectors
Hand Tool Kit No. 768340-1
Consists of a hand tool frame, a universal base assembly,
a bench mount kit, and connector-specific tooling for
AMP-LATCH Standard and Novo Receptacles, Card-Edge
Connectors, and AMPLIMITE HDF-20 Connectors.
Note: For 50-position HDF connectors, you must also order ConnectorSpecific Kit No. 768350-1.
Note: All part numbers are RoHS compliant.
127
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HD-20 Solder Cup Connectors
Cable Connectors
Product Facts
■
Preloaded duplex-plated
solder cup contacts
■
Shell finish in choice of
standard zinc or tin
■
Two-piece 94V-0 rated
plastic insert
■
Anti-solderwicking
contact design
■
Intermateable with other
subminiature D connectors
■
Available in 9, 15, 25 and
37 position (shell sizes
1-4) plugs and receptacles
■
Easy application without
special application tools
■
Shields offer full EMI
shielding and ESD
insulation
■
Crimped shield termination
for low impedance
■
Shield crimp provides
strain relief
■
Shields may be post molded
or covered with enclosures
■
Recognized under
the Component Program
of Underwriters
Laboratories, Inc.,
File No. E28476
R
■
Listed under Underwriters
Laboratories Inc.,
connectors for use in
data, signal, control &
Power Applications —
components,
File No. E127344
R
■
Certified by Canadian
Standards
Association,
File No. LR 97981
R
128
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HD-20 Solder Cup Connectors (Continued)
Plug
A
B
.493
[12.50]
Ø .122
[3.10]
Clinch Nut
#4-40 UNC x 3.0
2 Plcs.
Material and Finish:
Shell—Steel, tin or zinc plated
Insert—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze; duplex
plated with gold flash on mating end, tin
on solder cup, with entire contact nickel
underplated
Grounding Indent
.607 ± .015
[15.40 ± 0.38]
.047
[1.20]
Cable Connectors
.426
[10.80]
Related Product Data:
Mateable Connectors:
HDE—pages 110-119
HDF—pages 124-126
HDP—pages 90-101
HD-20 Solder Cup—pages 128-130
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Cable Clamps—pages 132, 133,
135-137, 140, 141, 144, 145
Mating Hardware—pages 146-150,
151-154
Receptacle
A
B
.493
[12.50]
.122 Dia.
[3.10] 2 Holes
.109
Typ.
[2.77]
Technical Documents:
Mating Face
Product Specification
108-40031
Instruction Sheet
408-9193
.429 ± .015
[10.90 ± 0.38]
.229
[5.80]
.587 ± .015
[14.90 ± 0.38]
Clinch Nut
4-40 UNC-3B
2 Plcs.
Shell
Size
No. of
Contact
Positions
1
9
2
15
3
25
4
37
.047 Ref.
[1.20] Typ.
Dimensions
A
B
1.210
30.80
1.544
39.20
2.089
53.01
2.734
69.40
.984
24.99
1.313
33.32
1.853
47.04
2.502
63.50
Plug Part Numbers
Tin Plated
Zinc Plated
Shell
Shell
Receptacle Part Numbers
Tin Plated
Zinc Plated
Shell
Shell
5-747904-2
5-747904-2
5-747905-2
5-747905-2
5-747908-2
5-747908-2
5-747909-2
5-747909-2
5-747912-2
5-747912-2
5-747913-2
5-747913-2
5-747916-2
5-747916-2
5-747917-2
747917-4
Note: All part numbers are RoHS compliant.
129
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
HD-20 Solder Cup Shielding Hardware Enclosure Kits
Plug and Receptacles
C
.886
[22.50]
Shield
Cable
Each kit contains
D
■ Connector with preloaded,
nonremovable contacts
Connector
■ Shield
Recommended
Crimp Area
■ Enclosure
Jackscrew
Cable Connectors
■ Two jackscrews
Enclosure
Cable
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
thermoplastic, black
Shields—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Brass, zinc coated
Contacts—Phosphor bronze; duplex
plated with gold flash on mating end, tin
on solder cup, with entire contact nickel
underplated
E
Shell
Size
No. of
Contact
Positions
1
9
1.64
41.67
1.33
33.74
.217-.270
5.51-6.86
1571650-4
1571654-4
.270-.324
6.86-8.23
1571650-5
1571650-6
1571654-5
1571654-6
.324-.385
8.23-9.78
.217-.270
5.51-6.86
1571650-6
1571654-6
1571651-4
1571655-4
.270-.324
6.86-8.23
1571651-5
1571651-6
1571655-5
1571655-6
.324-.385
8.23-9.78
.217-.270
5.51-6.86
1571651-6
1571655-6
1571652-4
1571656-4
.659
16.74
.270-.324
6.86-8.23
1571652-5
1571652-6
1571656-5
1571656-6
1571652-6
1571656-6
.659
16.74
.324-.385
8.23-9.78
.455-.480
11.58-12.19
1571653-2
1571657-2
.659
16.74
Related Product Data:
Mateable Connectors:
HDE—pages 110-119
HDF—pages 124-126
HDP—pages 90-101
HD-20 Solder Cup—pages 128-130
HD-20 Board Mount—pages 82-85,
87-89
2
3
15
25
1.64
41.67
1.64
41.67
1.65
41.86
2.20
55.86
.659
16.74
Technical Documents:
Product Specification
108-40031
Instruction Sheets
408-9193
4
37
2.35
59.67
2.82
71.63
Kit
Part Numbers
Plug
Receptacle
Cable
Insulation
Diameter
Dimensions
C
D
E
Shielding Enclosure
Expansion Tool
Cable
Part
O.D. (Max.) Number
.355
9.02
58241-4
.355
9.02
58241-4
.465
11.56
58241-1
.562
14.28
58241-2
Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
HD-20 Solder Cup Shielding Hardware Crimping Tool
1571749-2
1.00 ± .020
[25.40 ± 0.51]
2.000
[50.80]
1.00 ± .020
[25.40 ± 0.51]
1571749-1
.165
[4.19]
.215
[5.46]
.243
[6.25]
4.000 ± .020
[101.60 ± 0.51]
Assembled Tooling: Part Number 1571750-1
Individual Tools (for customer fabrication):
1571749-1 & 1571749-2
Note: All part numbers are RoHS compliant.
130
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Accessories
Numerous accessories are
available for strain relief and
cable clamping, shielding,
connector-to-connector
mating, connector-toconnector pc board
mounting, and keying.
These accessories are
illustrated and tabled on
the following pages.
Cable Connectors
To help discern the
accessories available
for a particular connector
type, refer to the Product
Selection Guide at the
beginning of the connector
section. Also, the connector
the accessory is used with
is listed under the Related
Product Data heading next
to the accessory listing.
Section Contents
Unshielded Cable Clamps
Universal Cable Clamps for Jacketed Cable . . . . . . . . . . . . 132
One-Piece, All-Plastic Cable Clamp. . . . . . . . . . . . . . . . 133, 134
Straight/90° Low Profile Cable Clamps . . . . . . . . . . . . . . . . . . 135
Slide-On Back Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Box and Lid, Straight/90° Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Clam Shell, Straight/45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Straight Exit, Dataphone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Straight Exit for Jacketed Cable (Two-Piece) . . . . . . . . . . . . 139
Straight/90° Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Shielded Cable Clamps
Straight Exit RFI/EMI Shields for Jacketed Cable
(HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Straight/90° Exit RFI/EMI Die Cast Shields for
Jacketed Cable (HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Crimp and Split-Ring Ferrules . . . . . . . . . . . . . . . . . . . . . . 143-145
Hardware
Commoning Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Male Screw Retainers for Metal-Shell Connectors
(HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Male Screw Retainers for All-Plastic Connectors (HDE) . . . 147
Male Screw Retainers for Metal-Shell and All-Plastic
Connectors (HDF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Female Screwlocks for Metal-Shell and All-Plastic
Connectors (HDE, HDF, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . 148
Slide Latches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149, 150
Slide Latch Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Locking Post Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Spring Latches (Two-Piece) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Latching Blocks (HDE, HDF, HDP, HD) . . . . . . . . . . . . . 153, 154
Standoff Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Keying Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
EMI/RFI Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
131
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps
Material and Finish:
Universal Cable Clamps for Jacketed Cable
Cable Clamp Housing—
Thermoplastic, black
Cable Clamp Wedge Set—
Thermoplastic, black
4-40 Mounting Screws—
Steel, zinc plated
Related Product Data:
2.090
[53.09]
2.105
[53.47]
HDE or HDP
Plug or receptacle
(Shown for Ref. only)
Cable Connectors
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Spring Latches (Two Piece)—
page 152
.744
[18.90]
4-40
Mounting
Screw
Technical Documents:
For Shell Size 3
Cable Dia. Range—.190-.530 [4.83-13.46]
Individual Kit No.—747824-1
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two cable
Female Screwlock
clamp halves, two cable clamp wedge
(Order separately,
sets and two mounting crews.
see page 144.)
Instruction Sheet—408-9238
Straight/90° Exit
Material and Finish:
Cable Tie
Openings
Cable Clamp Housing—
Thermoplastic, gray
4-40 Mounting Screws—
Steel, zinc plated
4-40 Housing Screws & Hex Nuts
—Steel, zinc plated
Related Product Data:
A
1.750
[44.45]
HDE or HDP
Plug or receptacle
(Shown for Ref. only)
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Spring Latches (Two Piece)—
page 152
B
4-40
Mounting
Screw
Technical Documents:
Female Screwlock
(Order separately,
see page 144.)
Instruction Sheet—408-7555
Shell
Size
Dimensions
A
B
2
1.550
39.37
.826
20.98
3
2.090
53.09
.826
20.98
2.738
69.55
2.644
67.16
.826
20.98
.938
23.83
4
5
Cable
Dia.
(Max.)
.350
8.89
.335
8.51
.460
11.68
.675
17.15
.775
19.69
Cable Clamp Kit No.
Individual
5206471-1
5206472-1
5745134-1
5745081-1
5745082-1
Notes: 1. All parts are packaged unassembled.
2. Straight or 90° cable exit is achieved by inserting AMP-TY Cable
Ties through cable tie openings and clamping the cable to one
housing half only.
Note: All part numbers are RoHS compliant.
132
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
The TE Quik-Snap Backshell
Kit is a one-piece, all-plastic
cable clamp kit designed
for use with either the
AMPLIMITE HDP-20,
HDP-22, or HDE, all-plastic
or metal-shell connectors.
One-Piece, All-Plastic Cable Clamp
for Jacketed Cable, 180°/120° Exit
(HDP and HDE) (Quik-Snap)
.700±.010
[17.78±0.25]
Cable
Gate
Kits are available for
connector sizes 1, 2, 3,
and 4 with a cable exit
option of 180° or 120°.
Cable
Exit
A
1.928
[48.97]
Typ.
Each kit contains:
1-Hinged, plastic clamp
2-Self-tapping screws
1-Strain relief clip
1-Cable exit gate plug (Used to close
unused exit)
(For metal-shell connector applications
an optional kit with 2 retainer clips and
screws is available.)
Cable Connectors
■
■
■
■
Assembled Cable Clamp
Cable
Clamp
Material and Finish:
Self Tapping
Screw
Cover—Polypropylene, black
Strain Relief Clip—Stainless steel
Retainer Clip—Stainless steel
Screws—Carbon steel, zinc plated
Cable Gate—Polypropylene, Black
Strain Relief
Clip
.210
[5.33]
Retainer
Screw
Retainer
Clip
.490
[12.45]
Type 1
Type 2
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
Technical Documents:
Instruction Sheet—408-7837
Kit Number*
with Retainer
Screws and Clips
5749914-1
5749914-2
5749914-4**
Kit Number***
without Retainer
Screws and Clips
—
5750100-1
—
1.650
41.91
5749626-2
5750078-1
Unit Kit
2.285
58.04
5749916-2
5749916-2
—
—
Bulk Pkg.
Unit Kit
Shell
Size
Cable Dia.
Range (Ref.)
Dimension
A
1
.075-.250
1.91-6.35
.785
19.94
3
.180-.460
4.57-11.68
4
.250-.550
6.35-13.97
Packaging
Bulk Pkg.
Unit Kit
*For metal-shell connectors only.
**Type 2 Retainer Clip
***For Metal-Shell or All-Plastic Connectors
Note: All part numbers are RoHS compliant.
133
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Unshielded Cable Connector and Clamp Kits
The AMPLIMITE Quik-Snap
Backshell and Connector
kit presents a complete
package for your unshielded
subminiature D connector
needs. Kits are available for
Shell Sizes 1, 2 and 3, and
are packaged 25 and 100
kits per unit.
One-Piece, All-Plastic Cable Clamp for
Jacketed Cable, 180°/120° Exit and
HDP-20 and HDE-20 Connector
Retainer Clip
2.079
[52.81]
Max.
Retainer Screw
Mating Face
Cable Connectors
Each kit contains:
1-Hinged Plastic Clamp
2-Retention Screws
2-Retention Clips
1-Cable Gate Plug
1-Strain Relief Clip
2-Self Tapping Screws
1-Connector and Contacts
Pin Contact
A
Housing
Assembled Cable
Clamp and Connector
HDE-20 Connector
.700±.015
[17.78±0.38]
Retainer Clip
Retainer Screw
Material and Finish:
Cover—Polypropylene, black
Retention Screws—Steel, zinc plated
Retention Clips—Stainless steel
Cable Gate Plug—Polypropylene,
Black
Strain Relief Clip—Stainless steel
Self Tapping Screws—Steel, zinc
plated
Contacts—Brass (HDP Pins),
Phosphor Bronze (All Others), plated
gold flash on the mating end, .000100
[0.00254] min. tin or tin on the
terminating end, all over .000030
[0.00076] min. nickel underplating
Housing—Polyester or nylon, glassfilled, UL rated 94V-0, black
Shell—Steel, plated .000200 [0.00508]
min. tin over .000050 [0.00127] min.
copper
.494±.015
[12.55±0.38]
Pin Contact
Mating Face
Shell
Shell
Housing
HDP-20 Connector
Strain Relief Clip
Self Tapping Screw
Technical Documents:
HDE Connectors:
Instruction Sheets—
408-6621
Application Specifications—
114-40002
114-40003
HDP Connectors:
Application Specifications—
114-10000
114-40030
Cable Clamps:
Instruction Sheet—408-9544
Retainer Clips:
Instruction Sheet—408-7837
Cable Clamp Kit
Cable Gate Plug
Unshielded Cable Clamp Kits with HDP-20 Connectors
Shell
Size
1
2
3
Cable Dia.
Range (Ref.)
.075-.250
1.91-6.35
.170-.380
4.32-9.65
.180-.460
4.58-11.68
Dimension
A
.785
19.94
1.110
28.19
1.650
41.91
Plug Kit
Part No.
Receptacle Kit
Part No.
749812-7
749808-8
Packaging
100/pack
749808-9
—
100/pack
749808-7
1-749812-1
100/pack
Plug Kit
Part No.
Receptacle Kit
Part No.
Packaging
749809-9
749813-8
100/pack
Unshielded Cable Clamp Kits with HDE-20 All-Plastic Connectors
Shell
Size
3
Cable Dia.
Range (Ref.)
.180-.460
4.58-11.68
Dimension
A
1.650
41.91
Note: All part numbers are RoHS compliant.
134
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps
Straight Exit Low Profile for Jacketed Cable
F Cover
Cable Support Gate
(See Note 3.)
Cable
Support
Gate
A
M Cover
B
Cable Connectors
Low Profile Cable Clamps
feature a two-piece
construction which allows
the two cover halves to be
snapped together, no
hardware is required for
assembly. They can be
used on plugs or
receptacles and will not
interfere with commonly
used mating hardware.
Sufficient Cable Support
Gates (or a Cable Support
Gate Latch) are supplied
with each cable clamp kit to
achieve adjustable
clamping over a wide range
of jacketed cable diameters.
.550
[13.97]
HDE Plug or
Receptacle (Ref.)
Material
Black thermoplastic
Related Product Data:
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
Other accessory capabilities:
Male Screw Retainers—
pages 146 & 147
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
Latching Blocks—pages 153 & 154
Shell
Size
A
.732
18.59
1.056
26.82
1.604
40.74
1
2
3
Dimensions
B
When used
When used on
On Plug
Receptacle
1.582
1.533
40.18
38.94
1.582
1.533
40.18
38.94
1.700
1.651
43.18
41.94
Cable
Dia.
(Max.)
Cable Clamp Kit No.
Individual
Bulk Packed*
.330
8.38
.425
10.80
.550
13.97
745547-1
745547-2
745553-1
745553-2
745560-1
745560-2
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two cover halves (F and M) and an assortment of cable support gates.
3. Cable support gate must be used as shown for small diameter cable.
90° Exit Low Profile for Jacketed Cable
Cover
.732
[18.59]
A
.550
[13.97]
Cable Support
Gate Latch
HDE Plug
or Receptacle (Ref.)
Shell
Size
1
Dimension A
When used on Plug
When used on Receptacle
1.290
32.77
1.241
31.52
Cable Dia. (Max.)
Cable Clamp Kit No.
Individual
.330
8.38
745550-1
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a cover half and an assortment of cable support gate latches.
Note: All part numbers are RoHS compliant.
135
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
Material
Slide-On Back Covers
Black thermoplastic
HDE
Plug or
Receptacle
Related Product Data:
Cable Connectors
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
Other accessory capabilities:
RFI/EMI Metal Shields—
pages 141 & 142
Male Screw Retainers—
pages 146 & 147
Locking Posts and Slide Latches—
pages 149-151
Latching Blocks—pages 153 & 154
Cover Halves
Latch Here and
on Opposite
Side
Cover
Half
.902 Receptacle
[22.91]
.937
[23.80] Plug
Technical Documents:
A
Instruction Sheet—408-6658
.436
[11.07]
Cover
Half
Back Cover Half
(See Note 2.)
Shell
Size
1
2
3
4
Dim. A
.610
15.49
.934
23.72
1.482
37.64
2.134
54.20
Back Cover
Kit No.
Individual
745530-1
745530-2
745530-3
745530-4
Notes: 1. All parts are packaged unassembled.
2. Each slide-on back cover kit includes two identical cover halves
which snap together over the connector.
Note: All part numbers are RoHS compliant.
136
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
Box and Lid
Straight/90° Exit
A Max.
1.70
[43.18]
B Max.
B Max.
Cable Clamp Housing—
Thermoplastic, black with textured finish
Gates—Thermoplastic, black
Flat Head Screws—Steel, black, zinc
plated
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Male Screw Retainers—
pages 146 & 147
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
Spring Latches (Two Piece)—
page 152
Latching Blocks—pages 153 & 154
Technical Documents:
Instruction Sheet—408-7555
Textured
Finish
HDP Plug or Receptacle
(Shown for Ref. only)
Self-Tapping
Screw
HDP Plug or Receptacle
(Shown for Ref. only)
Cable Gates are interchangeable allowing
90° and 180° cable
exit. Blank gate shown
in 90° exit.
Shell Size 1 & 2
Shell
Size
Material and Finish:
1.70
[43.18]
A Max.
1
2
3
4
Dimensions
B
A
.755
.630
19.18
16.00
.630
1.078
16.00
27.38
1.620
.770
41.15
19.56
2.268
.770
57.61
19.56
Typical Cable Support
Gate (Supplied with
Cable Clamp Kit)
Shell Size 3 & 4 & 5
Cable Dia. Max. (Ref.)
Straight Cable Exit
90° Cable Exit
.160
.160
4.06
4.06
.320
.320
8.13
8.13
.390
.390
9.91
9.91
.640
.405
16.26
10.29
Cable Clamp Kit No.
Individual
Bulk Packed*
207467-1
207467-2
207470-1
—
207345-1
207345-2
207473-1
207473-2
2.178
.880
.490
.490
207476-1
—
55.32
22.35
12.45
12.45
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Cable diameter is adjustable by changing cable support gates. Use the flat side of cable support gates for
discrete wire, and the semicircle side for jacketed cable.
Notes: 3. Cable clamp assemblies are available in kits with male screw retainers, see below.
5
Box and Lid Straight/90° Exit Cable Clamp Kits
with Male Screw Retainers
HDP Plug or
Receptacle
(Shown for
Ref. only)
Self-Tapping
Screw
Textured
Finish
Male Screws mate
with Female
Screwlocks
(See page 144.)
HDP Plug or
Receptacle
(Shown for
Ref. only)
Cable Clamp
(See Note 3.)
Material and Finish:
Cable Clamp Housing—
Thermoplastic, black with textured finish
Gates—Thermoplastic, black
Flat Head Screws—Steel, black, zinc
plated
Male Screw—Steel, zinc plated yellow
chromate
Retaining Clip—Stainless steel
Male Screws mate
with Female
Screwlocks
(See page 144.)
Male Screw
(See Note 2.)
Male Screw
(See Note 2.)
Retaining Clip
(See Note 2.)
Retaining Clip
(See Note 2.)
Shell Size 1 & 2
Shell
Size
1
2
3
4
5
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
Technical Documents::
Instruction Sheets—
408-7555
408-7837
Shell Size 3 & 4 & 5
Cable Clamp Kit No.
5207908-1
5207908-4
5207908-7
1-5207908-0
1-5207908-3
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a cable clamp and male screw retainer
hardware(2 each). Male screw retainers are also available in kit
form, see page 146.
3. For ordering cable clamps separately, see above.
Note: All part numbers are RoHS compliant.
137
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Cable Connectors
Box and Lid Cable Clamps
can be used on either plugs
or receptacles and will not
interfere with commonly
used hardware. Their
hinged construction allows
easy assembly to a
harness. A wide range
of cable diameters are
accommodated through
the use of cable support
gates, supplied with each
cable clamp.
Cable clamps are available
in kits with appropriate
hardware for convenient
plug/receptacle mating.
See below for kits with
Male Screw Retainers.
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
Cable Connectors
Straight/45° Exit Cable Clamps
can be used on either a plug
or receptacle and will not
interfere with commonly used
hardware, such as Male
Screw Retainers, Female
Screw-locks or Spring Latches
and Latching Blocks. Their
hinged construction allows
easy assembly to a harness.
Also, the straight or 45° angle
of the cable exit is achieved
by merely positioning the
Cable Support Gate for
the desired angle prior to
installing the assembly
onto the plug or receptacle.
Adjustable screws are used to
tighten cable strain reliefs.
Cable Clamp assemblies
are available in kits with
appropriate hardware for
convenient plug/receptacle
mating.
Clam Shell
Straight/45° Exit
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Male Screw Retainers—
pages 146 & 147
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
Spring Latches (Two Piece)—
page 152
Latching Blocks—pages 153 & 154
B
A
C Max.
D
HDP Plug or Receptacle
(Shown for Ref. only)
Shell
Size
1.625
41.28
1.250
31.75
1.625
41.28
1.250
31.75
1.625
41.28
1.625
41.28
1
2
3
4
D
Cable
Dia.
(Max.)
.640
16.26
.640
16.26
.640
16.26
.640
16.26
.640
16.26
.640
16.26
.256
6.30
.320
8.13
.320
8.13
.420
10.67
.420
10.67
.490
12.45
Dimensions
B
C
A
Material and Finish:
Cable Clamp Housing—
Thermoplastic, black with textured finish
Gates—Thermoplastic, black
Pan Head Screws, 6-32 Set Screw
and 6-32 Square Nut—Steel, zinc
plated (sizes 1 and 2 include self-tapping
screws only)
Cable strain relief
adjustment screw
this side
.750
19.05
1.073
27.25
1.073
27.25
1.615
41.02
1.615
41.02
2.263
57.48
.640
16.26
.600
15.24
.640
16.26
.600
15.24
.640
16.26
.640
16.26
Standard Cable Clamp
Short Cable Clamp
Part No.
Part No.
Individual Bulk Packed* Individual
Bulk Packed*
—
—
5205729-1
5205729-3
5206393-1
—
—
—
—
—
5205730-1
5205730-3
5206390-1
5206390-3
—
—
—
—
5205718-1
5205718-4
—
—
5205731-1
—
*Each part is individually bulk packed for multiple assembly orders.
Notes: 1. All parts are packed unassembled.
2. Quantity of pan head screws supplied with cable clamp assembly varies with shell size.
3. Cable clamps are available in kits with male screw retainers, see below.
4. All pan head screws have combination cross-recessed and slotted heads.
Clam Shell Straight/45° Exit
Cable Clamp Kits
with Male Screw Retainers
Technical Documents:
Instruction Sheet—408-7555
Material and Finish:
Cable Clamp Housing—
Thermoplastic, black with textured finish
Gates—Thermoplastic, black
Pan Head Screws, 6-32 Set Screw
and 6-32 Square Nut—Steel, zinc
plated (sizes 1 and 2 include self-tapping
screws only)
Male Screw—Steel, zinc plated yellow
chromate
Retaining Clip—Stainless steel
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
Technical Documents:
Instruction Sheets—
408-7555
408-7837
Note: All part numbers are RoHS
compliant.
Cable Clamp
(See Note 3.)
Male Screws mate with
Female Screwlocks
(See page 144.)
Male Screw
(See Note 2.)
Retaining Clip
(See Note 2.)
HDP Plug or Receptacle
(Shown for Ref. only)
Shell Size
1
2
3
4
5
Short Cable Clamp
KIt No.
Individual
Bulk Packed*
—
—
—
—
1-5206478-2
2-5206478-6
—
—
—
—
Standard Cable Clamp
Kit No.
Individual
Bulk Packed*
5206478-1
—
5206478-2
—
5206478-3
2-5206478-2
5206478-4
—
5206478-5
—
*Each part is individually bulk packed for multiple assembly orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a cable clamp and male screw retainer hardware (2 each). Male screw retainers
are also available in kit form, see page 146.
3. For ordering cable clamps separately, see above.
138
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
Material and Finish:
Straight Exit Dataphone
Cable Clamp Housing—
Nylon, black
4-40 Fillister Head Screws & Hex
Nuts—Steel, clear zinc plated
Jackscrews—Steel, black zinc plated
A Max.
B
Metal-Shell HDP-20
Plug or Receptacle
(Shown for Ref. only)
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
.770
[19.56]
Shell
Size
2
3
Dimensions
B
A
1.575
40.01
2.115
53.72
Max.
Cable Dia.
(without Gate)
1.312
33.32
Max.
Cable Dia.
(with Gate)
.200
5.08
.260
6.60
.320
8.13
.250
6.35
.340
8.64
.420
10.67
.400
10.16
1.421
36.09
.500
12.70
Cable Gate
Identification*
Thread
Size
Cable Clamp Kit No.
4-40
5745122-2
4-40
5745121-2
Cable Connectors
Female Screwlock
(Order separately,
see page 144.)
2A
2B
2C
3A
3B
3C
*Molded-in identification (as shown in chart above) is provided on cable support gates to facilitate proper selection with
regard to shell size and maximum acceptable cable diameter.
Notes: 1. All parts are packaged unassembled.
2. Cable diameter is adjustable by changing cable support gates.
Straight Exit for Jacketed
Cable (Two-Piece)
A
B
This cable clamp allows
cable to be fully prepared
and terminated to the
connector before the clamp
is installed.
Material and Finish:
Cable Clamps—ABS black
4-40 Fillister Head Screws and
Hex Nuts—Steel, zinc plated
4-40 Mounting Screws—Steel, zinc
plated
Jackscrews—Stainless steel,
passivated
HDE or HDP Plug
or Receptacle
(Shown for Ref. only)
Ferrules—pages 143-145
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Spring Latch (Two-Piece)—
page 152
Technical Documents:
Instruction Sheet—408-6609
4-40 Male Jackscrew Kit Nos.:
747784-8 (bulk packed)*†
D
*Each part is individually bulk
packed for multiple kit orders.
†Slotted for screwdriver use.
Cable Clamp Kits with Grommets
Shell
Size
1
Related Product Data:
1.920
[48.77]
C
2
3
4
5
A
1.215
30.86
1.545
39.24
2.090
53.09
2.738
69.55
2.644
67.16
Dimensions
B
C
1.910
48.51
1.910
48.51
1.920
48.77
1.920
48.77
1.920
48.77
D
.570
14.48
.620
15.75
.680
17.27
.800
20.32
.900
22.86
.630
16.00
.620
15.75
.640
16.26
.620
15.75
.730
18.54
Cable
O.D.
Range
.185-.320
4.70-8.13
.185-.320
4.70-8.13
.255-.470
6.48-11.94
.255-.470
6.48-11.94
.255-.470
6.48-11.94
No. of
Grommets
Per Set
Kit Numbers
4
5748678-1
4
5748678-2
6
5748678-3
6
5748678-4
6
5748678-5
Notes: 1. All parts are packaged unassembled.
2. Jackscrews must be purchased separately.
3. Split-ring and crimp ferrules are shown on pages 143-145.
4. Shielded cable clamps will not accept connector housings with clinch nuts.
Note: All part numbers are RoHS compliant.
139
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
Cable Connectors
Straight/90° Exit Cable
Clamps can be used on a
plug or receptacle and will
not interfere with commonly
used mating hardware. Their
three-piece construction
allows easy assembly to
a cable harness. Also,
the same cable clamp
components are used for
both straight and 90° cable
exit applications. This is
accomplished by simply
positioning the Male and
Female Panels on the Yoke
for the desired angle.
Straight/90° Exit
A
B
.820
[20.83]
HDE or HDP
Plug or Receptacle (Ref.)
Material
Straight Cable Exit
Application
Black thermoplastic
Related Product Data:
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
Latching Blocks—pages 153 & 154
B
A
.820
[20.83]
90° Cable Exit
Application
Typical Cable Support Gate
(Supplied with Cable Clamp Kit)
Shell Size
3
4
Cable Clamp
Configuration
Straight Exit
90° Exit
Straight Exit
90° Exit
Dimensions
A
B
1.906
1.672
2.066
1.396
2.424
1.820
2.638
1.596
Cable
Dia.
Cable Clamp Kit No.
Individual
.550
745306-1
.750
745311-1
Notes: 1. All parts are packaged unassembled.
2. Each cable clamp assembly includes a yoke, male panel, female panel and four cable support gates.
The cable diameter is adjustable by changing the cable support gates.
Note: All part numbers are RoHS compliant.
140
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Shielded Cable Clamps
Straight Exit RFI/EMI Shields
for Jacketed Cable
(Two-Piece)
1.920
[48.77]
C
4-40 Male Jackscrew Kit Nos.: 747784-8 (bulk packed)*†
HDE or HDP Plug
or Receptacle
(Shown for Ref. only)
Shell
Size
1
A
*Each part is individually bulk packed for multiple kit orders.
†Slotted for screwdriver use.
D
Dimensions
B
C
1.910
48.51
1.215
30.86
Cable
O.D.
(Max.)
D
.200
5.08
.250
6.35
.370
9.40
.225
5.72
.300
7.62
.375
9.53
.430
10.92
.280
7.11
.350
8.89
.430
10.92
.480
12.19
.530
13.46
.350
8.89
.425
10.80
.500
12.70
.530
13.46
.575
14.61
.650
16.51
.375
9.53
.450
11.43
.525
13.34
.600
15.24
.675
17.15
.750
19.05
.550** .620**
13.97 15.75
Material and Finish:
Die Cast Shield—Zinc alloy, plated
bright nickel over bright copper
Metal-Plated Plastic Shield—
Thermoplastic, plated nickel over copper
4-40 Fillister Head Screws and
Hex Nuts—Steel, zinc plated
4-40 Mounting Screws—Steel, zinc
plated
Jackscrews—Stainless steel,
passivated
2
3
1.545
39.24
1.910
48.51
2.090
53.09
1.920
48.77
.620
15.75
.680
17.27
.620
15.75
.620**
15.75
Related Product Data:
Ferrules—pages 143-145
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell (Tin plated
only)—pages 90-102
Other accessory capabilities:
Spring Latch (Two-Piece)—
page 152
4
2.738
69.55
1.920
48.77
.800
20.32
5
2.644
67.16
1.920
48.77
.900
22.86
Metal-Plated
Plastic Shield
Kit Numbers
Grommet Sets
Part
Cable O.D. No. of Grommets
Range
Per Set
Number
5745171-2
5745854-5
—
—
—
5745171-1
5745854-3
—
—
—
5745171-5
5745854-1
.185-.320
4.70-8.13
4
747746-1
5745172-3
5747099-7
—
—
—
5745172-2
5747099-5
—
—
—
5747099-3
.185-.320
4.70-8.13
4
747746-1
5745172-1
1-5745172-3
5747099-1
—
—
—
5745173-5
5745833-9
—
—
—
5745173-4
5745833-7
—
—
—
5745173-3
5745833-5
—
—
—
5745173-2
5745833-4
—
—
—
5745173-1
5745833-1
.255-.470
6.48-11.94
6
747973-1
5745174-5
5747100-9
—
—
—
5745174-4
5747100-7
—
—
—
5745174-3
—
—
—
—
2-5745174-7
—
.255-.470
6.48-11.94
6
747973-1
5745174-2
5747100-3
—
—
—
5745174-1
5747100-1
—
—
—
5745175-6
—
—
—
—
5745175-5
—
—
—
—
5745175-4
—
.255-.470
6.48-11.94
6
747973-1
5745175-3
—
—
—
—
5745175-2
—
—
—
—
5745175-1
5747098-1
—
—
—
D
Cable
O.D.
Range
No. of
Grommets
Per Set
Die Cast Shield
With Grommets
.620**
15.75
.620
15.75
.620**
15.75
.620
15.75
.730
18.54
.185-.320
4.70-8.13
.185-.320
4.70-8.13
.255-.470
6.48-11.94
.255-.470
6.48-11.94
.255-.470
6.48-11.94
4
5748676-1
5748677-1
4
5748676-2
5748677-2
6
5748676-3
5748677-3
6
5748676-4
5748677-4
6
5748676-5
5748677-5
.620
15.75
Technical Documents:
Product Specification—
108-40032
Instruction Sheet—408-6609
Die Cast
Shield
Kit Numbers
.730
18.55
Cable Connectors
This RFI/EMI shield allows
cable to be fully prepared
and terminated to the
connector before the shield is
installed. During installation,
the shield of the jacketed
cable is folded back and
compressed into the cable
opening of the RFI/EMI
shield. For greater cable
support and/or shielding
effectiveness, split-ring and
crimp ferrules are available
(pages 143-145).
A
B
Cable Clamp Kits with Grommets
Shell
Size
A
1.215
30.86
1.545
39.24
2.090
53.09
2.738
69.55
2.644
67.16
1
2
3
4
5
Note: All part numbers are RoHS
compliant.
Notes: 1.
2.
3.
4.
Dimensions
B
C
1.910
48.51
1.910
48.51
1.920
48.77
1.920
48.77
1.920
48.77
.550**
13.97
.620
15.75
.680
17.27
.800
20.32
.900
22.86
Kit Numbers
Metal-Plated
Plastic Shield
With Grommets
All parts are packaged unassembled.
** The following dimensions apply to metal-plated plastic
Jackscrews must be purchased separately.
cable clamps: Size 1: C =.570 [14.48], D =.630 [16.0]
Size 3: D =.640 [16.26]
Split-ring and crimp ferrules are shown on pages 143-145.
Shielded cable clamps will not accept connector housings with clinch nuts.
141
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Shielded Cable Clamps (Continued)
Cable Connectors
Both the straight exit and
the 90° exit die cast RFI/EMI
shield allows cable to be fully
prepared and terminated to
the connector before the
shield is installed. During
installation, the shield of the
jacketed cable is folded
back and compressed into
the cable opening of the
RFI/EMI shield. For greater
cable support and/or
shielding effectiveness, splitring and crimp ferrules are
available (pages 143-145).
Material and Finish:
Shield—Zinc alloy, plated nickel over
copper
4-40 Pan Head Screws & Latch
Screws (90° Exit Only)—Steel, zinc
plated
One-Piece Slide Latch (90° Exit
Only)—Stainless steel
Related Product Data:
Ferrules—pages 143-145
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell (Tin plated
only)—pages 90-102
Straight Exit
RFI/EMI Die Cast Shield
for Jacketed Cable
(Two-Piece)
1.805
[45.85]
.620
[15.75]
HDE or HDP Plug or Receptacle
(Shown for Ref. only)
One-Piece Slide Latch
(Not Included)
1.545
[39.24]
Shell
Size
No. of
Positions
Cable
Dia.
w/Ferrules
.260-.300
6.60-7.72
.190-.375
4.83-9.53
.190-.430
4.83-10.92
ID
Letter
E
2
15
H
K
Part
Number
Grommet
Kit
5745919-3
—
5745919-2
747746-1*
5745919-1
—
*Cable Dia. Range using Grommet is .185-.320 [4.70-8.13].
Notes: 1. All parts packaged unassembled.
2. Each kit comprised of a two-piece shield with 2 pan head screws.
3. Split-ring and crimp ferrules are shown on pages 143-145.
1.285
[32.64]
A
Technical Documents:
Product Specification—
108-40032
Instruction Sheet—408-6769
90° Exit RFI/EMI
Die Cast Shields
for Jacketed Cable
(Two-Piece)
.629
[15.98]
HDE or HDP Plug or Receptacle
(Shown for Ref. only)
One-Piece Slide Latch
(See Note 2.)
Shell
Size
2
3
Note: All part numbers are RoHS
compliant.
Dimension
A
2.310
58.67
2.850
72.39
Cable
Dia.
w/Ferrules
.185-.225
4.70-6.48
.260-.300
6.60-7.62
.190-.375
4.83-9.53
.190-.430
4.83-10.92
.240-.280
6.10-7.11
.315-.355
8.00-9.02
.190-.430
4.83-10.92
.440-.480
11.18-12.19
.380-.530
9.65-13.46
Shield
with Slide Latch
Kit Numbers
(See Note 2)
Shield
without Slide Latch
Kit Numbers
(See Note 3)
Grommet
Kit
5745652-4
—
—
5745652-3
—
—
5745652-2*
—
747746-1
5745652-1
—
—
5745653-5
—
—
5745653-4
—
—
5745653-3
5747194-3
—
5745653-2
—
—
5745653-1*
—
747973-1
* Cable Dia.with Grommet Kit: Size 2 = .185-.320 [4.70-8.13];Size 3 = .255-.470 [6.48-11.94].
Notes: 1.All parts are packaged unassembled.
2.Eachkit is comprisedofatwo-pieceshieldwiththreepanheadscrews andaslidelatchwithtwo4-40slidelatchscrews.
3.Each kit is comprised of a two-piece shield with three pan head screws.
4.Split-ring and crimp ferrules are shown on pages 143-145.
142
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Shielded Cable Clamps (Continued)
Material and Finish:
Outer Ferrule—Copper, plated
.000100 [0.00254] min. tin
Inner Ferrule—.023 [0.58] thick brass,
plated .000050 [0.00127] tin over copper
Crimp Ferrules for
Braided Cable Shield
(See pages 144 & 145 for
Inner and Outer Ferrule
Part Numbers.)
Outer Ferrule
Cable
Jacket
Related Product Data:
Inner Ferrule
Shields used with:
Straight Exit—pages 141 & 142
90° Exit—page 142
Technical Documents:
Cable Connectors
Product Specification—
108-40032
Instruction Sheets—
408-9315 Hand Tool
408-9318 Die Sets
Flared Braid
Conductors
Application Tooling
Note: Crimp ferrules are for use with
braided shields only. Crimp
ferrules require application
tooling with die sets for
attachment to cable.
AMP Hand Tool No. 543344-1
(See pages 144 & 145 for Hand Tool
Die Set Numbers)
Pneumatic Bench Tool
No. 312522-2
(Requires Die Set Holder
No. 58449-1.)
Split-Ring Ferrules
for Foil or Braided
Cable Shield
(See pages 144 & 145
for Split-Ring Ferrule
Part Numbers.)
Cable
Jacket
Split-Ring
Ferrule
Foil or Braid
(to be folded back
over ferrule and
ground wire)
Material:
Aluminum
Related Product Data:
Ground
Wire
Shields used with:
Straight Exit—pages 141 & 142
90° Exit—page 142
Conductors
Technical Document
Product Specification—108-40032
Note: All part numbers are RoHS compliant.
Note: Split-ring ferrules cannot be
used with outer and inner
ferrules. Split-ring ferrules are
suitable for both foil and braided
shields. The ferrules do not
require tooling for assembly.
143
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Shielded Cable Clamps (Continued)
Crimp and Split-Ring Ferrules
Shell
Size
Cable
Dia.
(Max.)
Cable Connectors
1
2
3
.200
5.08
.240
6.10
.250
6.35
.280
7.11
.370
9.40
.225
5.72
.240
6.10
When using these Shield Kits
90° Exit Die Cast
Straight Exit Shield Kit No.
Shield Kit No.
Without
With
Metal-Plated
Die Cast
Slide
Slide
Plastic
Latch
Latch
Split-Ring*
Ferrule No.
Inner
Crimp Ferrule No. and Tooling No.**
Die Set For
Applicator
Outer
Hand Tool
Die Set
543344-1
5745171-2
5745854-5
—
—
745508-2
—
—
5745171-5
5745854-1
—
—
—
7-745129-8
3-745130-8
5745171-1
5745854-3
—
—
745508-3
—
5745171-5
5745854-1
—
—
—
7-745129-9
4-745130-5
1-543013-7
813809-7
5745171-5
5745854-1
—
—
745508-6
6-745129-9
4-745130-0
543013-6
813809-5
5745172-3
5747099-7
5745652-4
—
745508-3
—
—
5745172-1
5747099-3
5745652-2
—
—
7-745129-8
3-745130-8
543013-2
813809-1
5747099-1
5745652-1
—
—
7-745129-3
3-745130-8
543013-3
813809-1
5747099-1
5745652-1
—
—
7-745129-8
4-745130-5
1-543013-6
813809-7
5747099-5
5745652-3
—
745508-4
—
—
—
—
5747099-1
5745652-1
—
—
7-745129-2
3-745130-9
543013-4
813809-2
5747099-3
5745652-2
—
—
6-745129-9
4-745130-0
543013-6
813809-5
5747099-3
5745652-2
—
745508-6
—
—
5747099-1
5745652-1
—
745508-1
7-745129-1
4-745130-1
543013-7
813809-3
543013-3
813809-1
.240
6.10
1-5745172-3
.280
7.11
1-5745172-3
.300
7.62
Use these Ferrules
5745919-1
5745919-1
5745172-2
5745919-3
—
—
—
543013-2
813809-1
—
—
—
—
.350
8.90
1-5745172-3
.365
9.27
5745172-1
.375
9.53
5745172-1
.430
10.92
1-5745172-3
.240
6.10
.280
7.11
.280
7.11
.350
8.90
.350
8.90
.430
10.92
.430
10.92
.480
12.19
.530
13.46
5745173-3
5745833-5
5745653-3
5747194-3
—
7-745129-3
3-745130-8
5745173-5
5745833-9
5745653-5
—
745508-4
—
—
—
—
5745173-3
5745833-5
5745653-3
5747194-3
—
7-745129-8
4-745130-5
1-543013-6
813809-7
5745173-4
5745833-7
5745653-4
—
745508-5
—
—
—
—
5745173-3
5745833-5
5745653-3
5747194-3
—
7-745129-2
3-745130-9
543013-4
813809-2
5745173-3
5745833-5
5745653-3
5747194-3
745508-1
7-745129-1
4-745130-1
543013-7
813809-3
5745173-1
5745833-1
5745653-1
—
—
7-745129-5
4-745130-1
543013-8
813809-3
5745173-2
—
5745653-2
—
745508-8
—
—
—
—
5745173-1
5745833-1
5745653-1
—
745508-9
7-745129-4
4-745130-2
1-543013-0
813809-4
5745919-1
5745919-2
5745919-1
—
—
**For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D.
**For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52].
Continued on Page 145
Note: All part numbers are RoHS compliant.
144
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Shielded Cable Clamps (Continued)
Crimp and Split-Ring Ferrules (Continued)
Shell
Size
5
.240
6.10
.280
7.11
.350
8.90
.350
8.90
.430
10.92
.500
12.70
.525
13.34
.575
14.61
.650
16.51
.240
6.10
.365
9.27
.375
9.53
.430
10.92
.450
11.43
.525
13.34
.530
13.46
.600
15.24
.650
16.51
.675
17.15
.750
19.05
When using these Shield Kits
90° Exit Die Cast
Shield Kit No.
Straight Exit Shield Kit No.
Without
With
Metal-Plated
Die Cast
Slide
Slide
Plastic
Latch
Latch
Use these Ferrules
Split-Ring*
Ferrule No.
Inner
Crimp Ferrule No. and Tooling No.**
Die Set for
Applicator
Outer
Hand Tool
Die Set
54334-1
5745174-4
5747100-7
—
—
—
7-745129-3
3-745130-8
543013-3
813809-1
5745174-4
5747100-7
—
—
—
7-745129-8
4-745130-5
1-543013-6
813809-7
5745174-5
5747100-9
—
—
—
—
—
—
5745174-4
5747100-7
—
—
7-745129-2
3-745130-9
543013-4
813809-2
5745174-4
5747100-7
—
—
745508-1
7-745129-1
4-745130-1
543013-7
813809-3
5745174-3
—
—
—
745508-8
—
—
—
—
5745174-1
5747100-1
—
—
—
7-745129-6
4-745130-2
1-543013-1
813809-4
5745174-2
5747100-3
—
—
1-745508-0
—
—
—
—
5745174-1
5747100-1
—
—
1-745508-1
—
—
—
—
5745175-6
—
—
—
—
7-745129-0
3-745130-8
543013-2
813809-1
5745175-6
—
—
—
—
6-745129-9
4-745130-0
543013-6
813809-5
5745175-6
—
—
—
—
—
5745175-4
—
—
—
7-745129-5
4-745130-1
5745175-5
—
—
—
745508-7
—
—
—
—
5745175-4
—
—
—
745508-9
—
—
—
—
5745175-4
—
—
—
—
7-745129-4
4-745130-2
1-543013-0
813809-4
5745175-3
—
—
—
1-745508-0
—
—
—
—
5745175-1
5747098-1
—
—
—
1-745508-1
4-745130-3
1-543013-4
—
5745175-2
—
—
—
1-745508-1
—
—
—
—
5745175-1
5747098-1
—
—
1-745508-2
—
—
—
—
745508-5
—
745508-6
—
—
543013-8
Cable Connectors
4
Cable
Dia.
(Max.)
—
813809-3
**For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D.
**For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52].
Note: Refer to page 143 for Application Tooling for ferrules.
Note: All part numbers are RoHS compliant.
145
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Hardware
Commoning Strip
(for HDF-20 Plugs,
Size 20 Pin Contacts)
HDF-20
Metal-Shell or
All-Plastic
Plug
(Shown for Ref. only)
.037
[0.94] Dia. Max.
.112
[2.84]
Material and Finish:
Brass, .004 [0.10] thick, tin plated
Part No. 206918-2
(Continuous Strip)
.108
[2.74]
Related Product Data:
.212
[5.38]
Max.
Notes:
1. Use punching tool to remove
undesired pin commoning
locations on commoning strip.
Use mating receptacle to seat strip
over pins in plug. Punching tool is
not supplied by TE.
2. Sold in strip form, strip contains
10,000 commoning locations.
Cable Connectors
Used with HDF-20 Plugs—
page 126
Male Screw Retainers
for Metal-Shell
Connectors
(HDE and HDP)
Male Screw
Male Screw
Material and Finish:
Male Screw—Steel, zinc plated clear
or yellow chromate
Retaining Clip—.012 [0.31] stainless
steel
Related Product Data:
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
A
Metal-Shell
Plug or
Receptacle
(Shown for Ref. only)
.280
[7.11]
Retaining Clip
See Note 4
.250
[6.35]
Instruction Sheet—408-7837
Thread Size
Dimension
A
.220
5.59
Yellow
Chromate
4-40
M3
(Metric)
Clear
Chromate
Note: All part numbers are RoHS
compliant.
4-40
.185
[4.70]
Retaining Clip
(745136 Series)
See Note 6
Technical Documents:
Male Screw
Finish
A
.200
5.08
.225
5.72
.220
5.59
.200
5.08
.223
[5.66]
Male Screw Retainer Kit No.
Individual
Bulk Packed*
5205980-1
5205980-3
5787354-1**
—
5745136-1
5745136-2
5207871-1
—
5205980-4
5205980-5
5745136-3
5745136-4
*Each part is individually bulk packed for multiple kit orders.
** Phillips Head Screw
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two male screws and two retaining clips. Male screw retainers are also furnished
as part of cable clamp kits (pages 137 and 138).
Notes: 3. Male screw retainers mate with female screwlocks (page 144), with HDF metal-shell connectors featuring
4-40 threaded inserts (page 148) and with HD metal-shell board mount connectors featuring 4-40 threaded
inserts or female screwlocks.
Notes: 4. Retaining clip must be assembled onto connector flanges with threaded hole toward wire side of connector.
Notes: 5. All screws have straight slotted heads except where noted.
Notes: 6. Retaining clip must be assembled onto connector flanges with notched side of retainer toward mating side of
connector.
146
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Material and Finish:
Male Screw—Steel, zinc plated yellow
chromate
Retaining Clip—.012 [0.51] stainless
steel
Male Screw Retainers
for All-Plastic
Connectors (HDE)
Related Product Data:
4-40 Male Screw
Connectors used with:
HDE All-Plastic—pages 112 & 113
.220
[5.59]
Technical Documents:
Instruction Sheet—408-7837
Cable Connectors
All-Plastic
Plug or
Receptacle
(Shown for Ref. only)
.280
[7.11]
.250
Retaining Clip [6.35]
Kit Numbers:
745647-1 (Individually packaged, see Note 2)
745647-2 (Bulk packed)*
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two 4-40 male screws and two retaining clips.
3. Male screw retainers mate with female screwlocks (page 148), with HDF All-Plastic connectors featuring
4-40 threaded inserts (page 125), with HD All-Plastic board mount connectors featuring integral standoffs
with 4-40 threaded inserts and female screwlocks.
Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector.
Material and Finish:
Male Screw—Steel, zinc plated clear
chromate
Retaining Clip—.012 [0.51] stainless
steel
Male Screw Retainers
for Metal-Shell and
All-Plastic Connectors
(HDF)
Related Product Data:
4-40 Male Screw
Connectors used with:
HDF Metal-Shell and All-Plastic—
pages 125 & 126
.300
[7.62]
Technical Documents:
Instruction Sheet—408-7837
Retaining Clip
Threaded
Hole
Metal-Shell or All-Plastic
Plug or Receptacle
(Shown for Ref. only)
.280
[7.11]
.280
[7.11]
Kit Numbers:
746881-1 (Individually packaged, see Note 2)
746881-2 (Bulk packed)*
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two male screws and two retaining clips.
3. Male screw retainers mate with female screwlocks (page 148), and with HD board mount connectors
featuring female screwlocks.
Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector.
Note: All part numbers are RoHS compliant.
147
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Material and Finish:
All Parts—Cold rolled steel, zinc
plated clear or yellow chromate
.188†
[4.78]
Female Screwlocks
for Metal-Shell and
All-Plastic Connectors
(HDE, HDF, HDP)
C
Style (B). Standard and
Long Female Screwlocks Kit
Flat Washers
Related Product Data:
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
.188†
[4.78]
Style (A). Female
Screwlocks Kit
.250
[6.35]
C
Square
Nut
Flat Washers
(See Note 3.)
Cable Connectors
Technical Documents:
Instruction Sheet—408-7837
Metal-Shell or
All-Plastic
Plug or
Receptacle
(Shown for Ref. only.
See Notes 4 & 5.)
Nut Driver, Part No. 811262-1
(Used for assembling female screwlocks
to connector flange)
Lock Washer
Hex Nut
Connector
Used with
Style
Dimension
C
Thread
Size
HD All-Plastic Right-Angle
Plugs and Receptacles
(A)
.250
6.35
4-40
HDE Metal-Shell or All-Plastic
Plugs and Receptacles
(B)
.250
6.35
4-40
HDP or HDF Metal-Shell or
All-Plastic Plugs and
Receptacles
(B)
.312
7.93
HD or HDF All-Plastic Plugs
and Receptacles with
Integral Standoffs
(B)
4-40
.560
14.22
M3
(Metric)
4-40
*2-56*
Finish
Yellow Chromate
Clear Chromate
Yellow Chromate
Clear Chromate
Yellow Chromate
Clear Chromate
Yellow Chromate
Clear Chromate
Yellow Chromate
Clear Chromate
Clear Chromate
†Part Number 5748270-2
Dimension .158 [4.01]
Kit Number
Individual Bulk Packed▲
5207952-1
—
5207952-3
—
5745563-1
5745563-1
5745563-3
5745563-4
5205817-1
5205817-2
5205817-3
5205817-4
5207872-1
—
5207872-3
—
5207719-1
5207719-2
5207719-3
5207719-4
5747223-3
—
* 2-56 is the male thread size. The female thread size is 4-40.
▲ Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each female screwlock kit is comprised of two assemblies as illustrated above.
3. One or two flat washers may be required for panel thicknesses less than .060 [1.52]. Female screwlocks
are not recommended for panel thicknesses greater than .060 [1.52].
Notes: 4. Female screwlocks with 2-56 thread size are to be used with cable clamps with mounting flanges. Female
screwlocks with 4-40 and M3 (Metric) thread sizes can be used with all other cable clamps.
Notes: 5. Female screwlocks mate with male screw retainers (pages 146 and 147).
6. Short female screwlocks cannot be used with HDF connectors (pages 125 & 126)
Individual Screwlocks
(Washers and Nuts not included)
Screwlocks
Individual Bulk Packed▲
Connector
Used with
Style
Dimension
C
Thread
Size
Finish
HD All-Plastic Right-Angle
Plugs and Receptacles
(A)
.250
6.35
4-40
Yellow Chromate
Clear Chromate
4-40
HDP or HDF Metal-Shell or
All-Plastic Plugs and
Receptacles
(B)
(Special)
.312
7.93
.185
4.70
**M2.6**
(Metric)
***M3***
(Metric)
4-40
Yellow Chromate
5207953-2
5207953-3
—
5748558-3
5748270-2
—
—
5205818-3
5748558-4
5205818-2
Clear Chromate
5749765-3
—
Clear Chromate
5747404-3
—
Clear Chromate
5747877-3
—
Clear Chromate
▲▲
▲▲
Each part is individually bulk packed for multiple kit orders.
With captivated star washer. No additional hardware included.
†Part No. 5748270-2 Dimension .158 [4.01]
***M2.6 is the female thread size. The male thread size is 4-40.
***M3 is the female thread size. The male thread size is 4-40.
▲
▲▲
Note: All part numbers are RoHS compliant.
148
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Slide Latches
Style I
Material and Finish:
4-40 Screws, Washers and Hex
Nuts—Steel, zinc plated yellow
chromate
2-56 Screws, Washers and Hex
Nuts—Steel, zinc plated clear chromate
Slide Latch—Stainless steel
.135
[3.43]
Metal-Shell or
All-Plastic
Plug or Receptacle
(Shown for Ref. only)
Slide Latch
(See Note 3.)
4-40 Screw
(2 Supplied)
.165
[4.19]
C
A
B Max.
Related Product Data:
Flat Washer
(2 Supplied)
Lock Washer
(2 Supplied)
Hex Nut
(2 Supplied)
Cable Connectors
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
For Shell Sizes 1 and 4
Technical Documents:
Style II
Instruction Sheet—408-6551
Metal-Shell or
All-Plastic
Plug or Receptacle
(Shown for Ref. only)
Slide Latch
(See Note 4.)
.135
[3.43]
2-56 Screw
(2 Supplied)
.165
[4.19]
C
A
B Max.
Lock Washer
(2 Supplied)
Hex Nut
(2 Supplied)
For Shell Sizes 2, 3 and 5
Style III
.135
[3.43]
Slide Latch
(See Note 5.)
Plug or Receptacle
(Shown for Ref. only)
4-40 Screw
(2 Supplied)
.165
[4.19]
C
B Max.
Flat Washer
(2 Supplied)
Lock Washer
(2 Supplied)
Hex Nut
(2 Supplied)
For Shell Sizes 2, 3 and 5
149
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Slide Latches
Slide Latch Style III
(for Shell Sizes 2, 3 or 5)
4-40 Locking Post
Cable Connectors
Slide Latch Style II
(for Shell Sizes
2, 3 or 5)
2-56 Locking Post
Typical Applications of Locking Posts and Slide Latches
Typical Applications of Locking Posts and Slide Latches
Shell
Size
Style
1
I
II
2
III
II
3
III
4
I
5
III
A
1.397
35.48
1.725
43.82
1.725
43.82
1.725
43.82
1.725
43.82
1.725
43.82
1.725
43.82
2.265
57.53
2.265
57.53
2.913
73.99
2.819
71.60
Dimensions
B
.490
12.45
.470
11.94
.470
11.94
.470
11.94
.470
11.94
.490
12.45
.437
11.10
.470
11.94
.470
11.94
.490
12.45
.575
14.61
C
.415
10.54
.547
13.89
.415
10.54
.450
11.43
.415
10.54
.290
7.37
.415
10.54
.547
13.89
.415
10.54
.415
10.54
.415
10.54
Slide Latch Kit Numbers
Individual
Bulk Packed*
Side Latch
Only
5745404-1
—
164890-1
5745583-1
—
749027-1
5745583-5
—
749027-1
5745583-7
—
—
—
5748653-1
—
5749028-1
—
—
—
5786138-17
—
5745584-1
—
749996-1
5745584-3
—
749996-1
5745407-1
—
164890-4
5745578-3
—
749997-1
7
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a slide latch and two screws, flat washers (if required), lock washers and hex nuts.
Style I slide latches are also furnished as part of cable clamp kits (page 142).
Notes: 3. Style I slide latches can be used with cable clamps that do not extend beyond the front flange of the connector or on connectors without cable clamps.
Notes: 4. Style II slide latches can be used with any cable clamp that has the mounting ear configuration as
shown above.
5. Style III slide latches can be used on connectors without cable clamps or with cable clamps that do not
have the mounting ear configuration shown with Style II above.
Notes: 6. Slide latches mate with locking posts (page 151).
Notes: 7. No nuts, washers, or lockwashers.
Note: All part numbers are RoHS compliant.
150
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Slide Latch Clip
Assembly for
Unfiltered Mating Half
Plug or
Receptacle
(See Note 2.)
L
Screw
Clip
Material and Finish:
Style 1
Screw, Washers and
Hex Nut—Cold rolled steel, zinc plated
clear chromate
Clip—Stainless steel
.165
[4.19]
Style 2
Technical Documents:
Instruction Sheet—408-7785
Rolled Edge
Lock Washer
Hex Nut
Kit Part Numbers:
Thread
Size
Screw
Length
L
4-40
.415
10.54
2-56
.547
13.89
Part
No.
Screw
Style
Pkg.
Unit†
Bulk
Unit
—
Cable Connectors
Flat Washer
Notes:
1. All parts are packaged unassembled.
2. Slide Latch Clip Assemblies can
be used on any Subminiature D
AMPLIMITE HD-20 metal-shell
plug or receptacle.
3. Slide Latch Clip Assemblies mate
with Locking Post Assemblies
shown below.
5206942-1
5206942-2
5748078-1**
—
1
2
Two assemblies per package.
* Each part is individually bulk packed for multiple kit orders.
** Designed for cable clamps with mounting ears. No flat washers included.
†
Locking Post Assembly
A
B
Material and Finish:
Hex Nut
All Parts—Cold rolled steel, zinc
plated clear or yellow chromate
Part No. 206514-1
Related Product Data:
Lock Washer
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
Instruction Sheets—
408-6551
408-7785
Plug or
Receptacle
(See Note 2.)
B
Flat Washers
(See Note 4.)
A
Part No. 747242-1
Post
Thread
Size
4-40
2-56
Locking
Post
Finish
Yellow
Chromate
Clear
Chromate
Yellow
Chromate
Yellow
Chromate
Dimensions
A
B
.410
10.41
.410
10.41
.560
14.22
.615
15.62
.110
2.79
.110
2.79
.110
2.79
.172
4.37
Locking Post Kit Number
(See Note 4)
Individual
Bulk Packed*
5206514-1
5206514-3
5206514-4
—
5206514-6
5206514-7
5747242-1
—
*Each part is individually bulk packed for multiple kit orders.
Notes:
1. All parts are packaged unassembled.
2. Each kit is comprised of two complete assemblies, as illustrated
above.
3. For front panel mounting, it is recommended that a shim be used
between the connector flange and
panel to prevent bowing of the
flange.
4. Locking posts with 2-56 thread
size are to be used with cable
clamps with mounting flanges.
Locking posts with 4-40 thread
size can be used with all other
cable clamps
5. Locking posts mate with slide
latches (page 149).
Note: All part numbers are RoHS compliant.
151
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Material
.015 [0.38] Stainless steel
Related Product Data:
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell (Tin plated only)—
pages 90-102
Spring Latches for Cable Clamps
with Mounting Ears
(Two-Piece)
Spring Latch
Straight Exit RFI/EMI Shield
(Shown for Ref. only.
See Note 1.)
Metal-Shell
Plug or Receptacle
(Shown for Ref. only)
Technical Documents:
Instruction Sheet—408-9130
.230
[5.84]
Cable Connectors
Spring Latch
.900
[22.86]
Latching Block
(Order separately,
see pages 153 & 154.)
Spring Latch Part Numbers:
745255-2 (two per package)
745255-3 (bulk packed)*
*Two-piece spring latches are individually bulk packed for multiple part
orders.
.320
[8.13]
Notes: 1. Two-piece spring latches can be used with
RFI/EMI shields (pages 141).
Notes: 2. Two-piece spring latches mate with latching blocks (pages 153 & 154).
Typical Application of Two-Piece Spring Latches
with Straight Exit RFI/EMI Shield
Spring Latches
(Two-Piece)
Material:
Stainless steel
Related Product Data:
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Metal-Shell
Plug or Receptacle
(Shown for Ref. only)
Technical Documents:
.300
[7.62]
Instruction Sheet—408-9131
A
.920
[23.37]
Spring Latch Part Numbers
Size
1-4
5
Dimension
A
.540
13.72
.650
16.51
Two Per
Package
Bulk
Packed*
745779-2
745779-3
745779-5
—
Typical Application of Two-Piece Spring Latches
with Post Molded Strain Relief
.170 [4.32] Min.
(Applies at a height of
.320 [8.13] Min.
above connector flange.
Also, see Note 1.)
*Two-piece spring latches are individually bulk packed
for multiple part orders.
Notes: 1. These dimensions must be maintained to
assure satisfactory operation of the spring
latches.
Notes: 2. Two-piece spring latches mate with latching blocks (pages 153 & 154).
Note: All part numbers are RoHS compliant.
152
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Envelope of Post
Molded Strain Relief
(Accounts for Design
Variations)
.220 ± .015
[5.59 ± .381]
(See Note 1.)
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
Metal-Shell
Plug or
Receptacle
(Shown for Ref. only)
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Material and Finish:
Latching Blocks—Zinc
Pan Head Screws—Steel, zinc plated
Latching Blocks
with Threaded Hole
Metal-Shell or
All-Plastic
Plug or
Receptacle
(Shown for Ref. only)
Related Product Data:
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 136
Pan Head Screw
(Supplied with
745007-1 and -5 only)
B
(See Note 3.)
Cable Connectors
Technical Documents:
Latching
Block
A
Instruction Sheet—408-9128
Shell
(No. of
Contact
Pos.)
Dimensions
B
A
Panel
Thickness
Thread
Size
Rear-Panel Latching Block
Part No.
Individual Bulk Packed*
Front-Panel Latching Block
Part No.
Individual Bulk Packed*
.400
10.16
.190
4.83
.060
1.52
M3
(Metric)
4-40
—
745403-2
—
—
745403-8
—
—
—
.400
1 thru 4
(9 thru 37) 10.16
.220
5.59
.030
0.76
4-40
747717-2
—
M3
(Metric)
5
(50)
.400
10.16
.250
6.35
—
.530
13.46
.250
6.35
—
—
—
—
208101-2
208101-9
—
4-40
—
—
5745007-1
208101-1
208101-8
4-40
—
—
1-208101-1
—
—
**Bulk packed for multiple part orders.
**Individual kits contain two latching blocks per package.
Notes: 1. All parts are packaged unassembled.
2. Each front panel latching block kit is comprised of two latching blocks. Two pan head screws of the
appropriate length and thread size to be supplied by customer.
Notes: 3. B dimension .250 [6.35] is for connector flange mounting, .220 [5.59] is for use with .030 [0.76] thick
panels, and .190 [4.83] is for use with .060 [1.52] thick panels.
Notes: 4. Latching blocks mate with spring latches (page 152).
.030 [.762]
or
.060 [1.52]
Thick Panel
Typical Application of Front-Panel Mounted
Subminiature D Connector using Front-Panel Latching Blocks
Typical Application of Rear-Panel Mounted
Subminiature D Connector using Rear-Panel Latching Blocks
Note: All part numbers are RoHS compliant.
153
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Material
Latching Blocks
with Slot Recess
and Thru Hole
Latching Blocks—Zinc
Metal-Shell or
All-Plastic
Plug or
Receptacle
(Shown for Ref. only,
See Note 2.)
Related Product Data:
Cable Connectors
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 136
.120
[3.05]
Dia.
Thru Hole
Technical Documents:
Mounting
Nut
(Customer
Supplied)
Instruction Sheet—408-9128
B
Mounting Screw
(Customer Supplied)
A
.196 [4.98] Dia. (Max.) x .110 [2.79] Deep Slot
Shell
Rear-Panel Latching Block Part No.
Dimensions
Panel
(No. of
Individual
Bulk Packed*
B Thickness
Contact Pos.) A
.160
.090
747080-2
—
4.06
2.29
1 thru 4
1.400
.190
.060
745245-2
745245-3
(9 thru 37) 10.16
4.83
1.52
.250
—
—
—
6.35
5
.530
.190
.060
—
—
(50)
13.46
4.83
1.52
Front-Panel Latching Block Part No.
Individual
—
—
745286-2
745245-5
**Bulk packed for multiple part orders.
**Individual kits contain two latching blocks per package.
Notes: 1. Mounting screws and nuts are to be supplied by Customer.
2. These latching blocks allow mounting screws to be installed thru the front of the block and to be screwed
into the bracket of a right-angle connector, a fixed insert in a connector mounting flange, or a nut behind the
connector mounting flange (as illustrated above).
Notes: 3. Latching blocks mate with spring latches (page 152).
.060 [1.52]
or
.090 [2.29]
Thick Panel
Typical Application of Front-Panel Mounted
Subminiature D Connector using Front-Panel Latching Blocks
Typical Application of Rear-Panel Mounted
Subminiature D Connector using Rear-Panel Latching Blocks
Note: All part numbers are RoHS compliant.
154
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Standoff Bushings
4-40 Screws
(Customer Supplied)
Material:
Metal-Shell
Plug or
Receptacle
(Shown for Ref. only)
Aluminum
Related Product Data:
Standoff
Bushing
Connectors used with:
HD Straight Posted—
pages 76-85, 87-89
.250
[6.35]
4-40 Threads
(thru)
Cable Connectors
.435
[11.05]
Kit Numbers:
205933-3 (two bushings per package)
205933-4 (bulk packed)*
4-40 Screws
(Customer Supplied)
Pc Board
*Parts are individually bulk packed for
multiple part orders.
Keying Plug
(for Size 20 Socket Contacts)
Metal-Shell
or All-Plastic
Receptacle
(Shown for Ref. only)
Material:
.200 ± .010
[5.08 ± 0.25]
Polyphenylene oxide
.115 Max.
[2.92] Dia.
Related Product Data:
.047
.044
1.19
1.12
]
Connectors used with:
All HDE, HDP and HD Receptacles
with Socket Contacts
Keying Plug
(See Note)
Notes: 1. Keying plug is installed taper-end
first into front of receptacle.
Notes: 2. Sold individually.
Keying Plug
499712-1 AMP-LATCH (electrical
connectors) can be used on
HD22 Socket Contacts
.400
[10.16]
EMI/RFI Gaskets
]
Part Number: 206509-1
A
.400
[10.16]
.800 ± .010
[20.32 ± 0.25]
Material and Finish:
Brass, .006 [0.15] thick;
bright tin plated
.120 Dia.
[3.05]
(2 Holes)
B
C ± .010
C [± 0.25]
.010
[0.25]
Ref.
9, 15, 25 and 37 Positions
Note: All part numbers are RoHS
compliant.
Shell Size
(No. of
Contact Pos.)
A
Dimensions
B
C
1
(9)
2
(15)
3
(25)
4
(37)
.746
18.95
1.074
27.28
1.614
41.00
2.266
57.56
.984
24.99
1.312
33.32
1.852
47.04
2.500
63.50
1.220
30.99
1.555
39.50
2.100
53.34
2.730
69.34
Gasket
Part No.
5747024-3
5747025-3
745776-4
745777-4
155
Catalog 82068
Revised 4-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015