7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER A A FINE CRIMP HEIGHT ADJUST 2 SET UP GAUGE 2119599-2 MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR 4 NONE CRIMP TOOLING KIT - 4 MECHANICAL FEED PNEUMATIC FEED - TE TERMINAL 2119950-1 2119792-1 2119951-1 - 1901697-1 2161326-1 8- 2150258 -5 - 2119949-1 8- 2150258 -4 2063961-1 2119951-1 5-18022-5 1901697-1 2161326-1 8- 2150258 -5 - 2119949-1 8- 2150258 -4 2063961-1 2119950-1 5-18022-5 2119792-1 - - - - - - - - - 2119653-1 - - 2119653-1 2119641-1 - - - - - - - 2119641-1 - - - - n 4.39-5.16mm [.173-.203 IN] TERMINAL APPLICATION SPECIFICATION 114-2036 - - - - 2168400-7 2168400-7 - - (QUANTITY 2) - - (QUANTITY 2) - 2063440-1 - - - - INSULATION DIAMETER RANGE 2.16-3.18 mm [.085-.125 IN] - - - - TERMINALS APPLIED TE TERMINAL 42710-1 42299-2 WIRE SIZE 18 AWG 20 AWG 22 AWG 1 2 B TE TERMINAL C1__DWG_PN_1_0 42710-2 60904-2 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 42198-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 C1__DWG_PN_4_0 42198-2 C1__DWG_PN_3_1 C1__DWG_PN_4_1 C1__DWG_PN_2_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TE TERMINAL C1__DWG_PN_3_0 1.22+/-0.05 [.048+/-.002] 1.12+/-0.05 [.044+/-.002] 1.07+/-0.05 [.042+/-.002] 9 5.4 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 6.4 W1__DWG_CRIMP_HT_2 W1__FA_SETTING_2 6.9 W1__DWG_CRIMP_HT_3 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150258 2150258 2150258 2150258 -4 -4 -5 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 242. & 242. & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 -1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN PART NO DESCRIPTION 260 252 250 249 248 247 ITEM NO 1 1 1 1 - 1 - 1 1 1 - - 1 - - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - - 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 3 3 3 3 3 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - - - - 1 - 1 1 1 1 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 7 7 7 7 7 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 4 4 4 4 4 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 LTR 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 1 3 2 2 2 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 4 of 4) 1-22279-3 2119759-1 2119082-9 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-7 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-8 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-4 2168083-2 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1752354-0 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-18028-2 2168083-8 1-2168083-0 240639-1 1320906-1 1752371-5 240825-8 2-22281-3 1752373-1 1901259-3 1-2079383-1 240644-1 690495-3 1-1333217-1 4-690474-2 2-240641-4 238009-1 2-1633961-3 455888-6 2-456406-3 1 -77 -7 -6 -5 -2 -1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 P DESCRIPTION DATE DWN APVD RELEASED 29JUN2012 CC SX ECR-14-002785 25FEB2014 YY UG 2063440-1 TE CRIMP SPECIFICATION WIRE STRIP LENGTH 66 A1 RECEPTACLE FASTON .205 SERIES TERMINAL NAME: A REVISIONS DIST PART NUMBERS REQUIRED F F 3.56 mm [.140] LOC 1 A TYPE APPLICATOR INSTRUCTIONS 408-10390 C SMART APPLICATOR SERVO LATCH PLATE 12 2150258 -7 2.29 mm [.090] TERMINAL DATA: SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE A 7- 2150258 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150258 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2150258 -5 WIRE INSUL DESCRIPTION A 2150258 -2 CRIMP 4 20 REVISION 2150258 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10MAY2012 CHK 10MAY2012 APVD 10MAY2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 246 245 244 243 242 240 239 238 213 183 177 176 175 174 172 166 164 163 137 135 133 82 71 70 67 66 65 64 63 62 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 23 22 20 18 17 11 10 9 8 7 5 4 3 2 1 SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, EF .090 BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150258 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 40 44 245 FEED TYPE 62 REF MECHANICAL 38 D 39 17.52 [.690] 247 260 246 252 7 245 35 7 44 50 243 REF 2 HOLDDOWN SET-UP 244 2 2 1 2 56 A 7 2 166 58 177 8 239 59 5 242 D 63 82 1 C PNEUMATIC 1 2 3 C 238 1 2 4 2 41 2 250 176 249 70 175 2 A 54 174 137 55 52 163 65 6 50 172 10 2 A 164 20 64 51 57 33 23 18 67 SERVO LATCH PLATE 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 46 60 31 9 11 1 17 53 33 25 22 24 4 133 135 183 240 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10MAY2012 CHK 10MAY2012 APVD 10MAY2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150258 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER A FINE CRIMP HEIGHT ADJUST 2- 2150258 -7 A FINE CRIMP HEIGHT ADJUST NONE 2 SET UP GAUGE 2119599-2 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - TE TERMINAL 2119950-1 2119792-1 2119951-1 - 1901697-1 2161326-1 8- 2150258 -5 - 2119949-1 8- 2150258 -4 2063961-1 2119951-1 5-18022-5 1901697-1 2161326-1 8- 2150258 -5 - 2119949-1 8- 2150258 -4 2063961-1 2119950-1 5-18022-5 2119792-1 - - - - - - 2119641-2 - 2119653-2 - 2119653-2 2119641-2 - - - - 2168400-7 2168400-7 - - (QUANTITY 2) - (QUANTITY 2) - - 2063440-1 - - TE CRIMP SPECIFICATION WIRE STRIP LENGTH n 4.39-5.16 mm [.173-.203 IN] TERMINAL APPLICATION SPECIFICATION 114-2036 - INSULATION DIAMETER RANGE 2.16-3.18 mm [.085-.125 IN] - - - - TERMINALS APPLIED TE TERMINAL 42710-1 42299-2 WIRE SIZE 18 AWG 20 AWG 22 AWG B TE TERMINAL C1__DWG_PN_1_0 42710-2 60904-2 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 42198-1 C1__DWG_PN_3_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 TE TERMINAL C1__DWG_PN_4_0 42198-2 C1__DWG_PN_4_1 C1__DWG_PN_2_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 1.22+/-0.05 [.048+/-.002] 1.12+/-0.05 [.044+/-.002] 1.07+/-0.05 [.042+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.4 6.4 6.9 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150258 -4 2150258 -4 2150258 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 A 1 & 242. & 153. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 1 - 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 1 1 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION DESCRIPTION 251 250 249 246 ITEM NO 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 - - - - - 1 - - - 1 - - 1 - - 4 4 4 4 - - REF - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 3 3 3 3 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - 1 - 1 1 1 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 7 7 7 7 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 P LTR 1 1 2 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 3 2 2 2 2 1 1 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2119082-9 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 2079383-9 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-7 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-8 2119793-1 992763-5 5-18022-5 2063961-1 2168400-4 2168083-2 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1752354-0 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-18028-2 2168083-8 1-2168083-0 240639-1 1320906-1 1752371-5 240825-8 2-22281-3 1752373-1 1901259-3 240644-1 690495-3 1-1333217-1 4-690474-2 2-240641-4 238009-1 2-1633961-3 455888-6 2-456406-3 1 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 66 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 RECEPTACLE FASTON .205 SERIES TERMINAL NAME: A REVISIONS DIST PART NUMBERS REQUIRED TYPE 3.56 mm [.140] LOC 1 - F F 2.29 mm [.090] TERMINAL DATA: PNEUMATIC FEED PNEUMATIC 2- 2150258 -5 APPL INSTRUCTIONS 408-10390 C FINE CRIMP HEIGHT ADJUST A CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2150258 -7 WIRE INSUL DESCRIPTION A 2- 2150258 -2 CRIMP 4 20 REVISION 2- 2150258 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10MAY2012 CHK 10MAY2012 APVD 10MAY2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 240 239 238 213 186 183 177 176 175 174 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 82 71 70 67 66 65 64 63 62 59 58 57 56 55 54 53 52 51 50 49 48 41 40 39 38 33 31 29 27 25 24 23 22 20 18 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, EF .090 BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150258 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 62 141 FEED TYPE 38 REF MECHANICAL 39 D 17.52 [.690] 7 7 145 153 246 139 140 244 50 2 2 1 56 7 2 2 242 HOLDDOWN SET-UP 63 239 58 5 166 A 59 243 REF D 177 8 82 1 C PNEUMATIC 1 2 3 1 2 2 4 41 2 C 238 176 250 249 175 2 70 174 A 54 52 137 55 163 172 65 6 10 50 A 20 64 2 164 51 57 33 23 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 SERVO FEEDER NOT INCLUDED A 29 33 27 8 1 141 144 31 9 11 1 186 53 33 25 22 24 4 133 135 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10MAY2012 CHK 10MAY2012 APVD 10MAY2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150258 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1