MPS MP2633 1.5a single cell switch mode battery charger with power path management and boost otg Datasheet

MP2633
1.5A Single Cell Switch Mode Battery Charger
with Power Path Management and Boost OTG
The Future of Analog IC Technology
DESCRIPTION
FEATURES
The MP2633 is a highly-integrated, flexible,
switch-mode battery charge management and
system power path management device for a
single-cell Li-ion and Li-Polymer battery used in
a wide range of portable applications.
•
•
The MP2633 has two operating modes—charge
mode and boost mode—to allow management
of system and battery power based on the state
of the input.
When input power is present, the device
operates in charge mode. It automatically
detects the battery voltage and charges the
battery in the three phases: trickle current,
constant current and constant voltage. Other
features include charge termination and autorecharge. This device also integrates both
input-current limit and input-voltage regulation
in order to manage input power and meet the
priority of the system power demand. .
In the absence of an input source, the MP2633
switches to boost mode through the MODE pin
to power the SYS pins from the battery. The
OLIM pin programs the output current limit in
boost mode. The MP2633 also allows an output
short-circuit thanks to an output disconnect
feature, and can auto-recover when the short
circuit fault is removed.
The MP2633 provides full operating status
indication to distinguish charge mode from
boost mode.
•
•
•
•
•
•
•
•
•
•
•
4.5V-to-6V Operating Input Voltage Range
Power Management Function Integrated
Input-Current Limit and Input-Voltage
Regulation
Up to 1.5A Programmable Charge Current
Trickle-Charge Function
Selectable 3.6V/ 4.2V Charge Voltage with
0.5% Accuracy
Negative Temperature Coefficient Pin for
Battery Temperature Monitoring
Programmable Timer Back-Up Protection
Thermal Regulation and Thermal Shutdown
Internal Battery Reverse Leakage Blocking
Reverse Boost Operation Mode for System
Power
Up to 91% 5V Boost Mode Efficiency @ 1A
Programmable Output Current Limit for
Boost Mode
Integrated Short Circuit Protection for Boost
Mode
APPLICATIONS
•
•
Sub-Battery Applications
Power-Bank Applications for Smart-Phone
Tablet and other Portable Device
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green
status, please visit MPS website under Products, Quality Assurance page.
“MPS” and “The Future of Analog IC Technology” are registered trademarks of
Monolithic Power Systems, Inc.
The
MP2633
achieves
low
EMI/EMC
performance with well-controlled switching
edges.
To guarantee safe operation, the MP2633 limits
the die temperature to a preset value 120oC.
Other safety features include input over-voltage
protection, battery over-voltage protection,
thermal
shutdown,
battery
temperature
monitoring, and a programmable timer to
prevent prolonged charging of a dead battery.
MP2633 Rev. 1.05
4/19/2013
www.MonolithicPower.com
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© 2013 MPS. All Rights Reserved.
1
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL APPLICATION
Table 1: Operation Mode
Power Source
__________
ACOK
EN
High
MODE
Charge Mode, Enable Charging
0.8V<PWIN<1.15V & VIN>VBATT+300mV
Low
PWIN<0.8V or PWIN >1.15V or
VIN<VBATT+300mV
High
X
High
Boost Mode
VIN<2V
High
X
Low
Sleep Mode
Low
X
Operating Mode
Charge Mode, Disable Charging
X=Don’t Care.
MP2633 Rev. 1.05
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4/19/2013
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2
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
ORDERING INFORMATION
Part Number*
MP2633GR
Package
QFN24 (4×4mm)
Top Marking
M2633E
* For Tape & Reel, add suffix –Z (e.g. MP2633GR–Z);
PACKAGE REFERENCE
TOP VIEW
ABSOLUTE MAXIMUM RATINGS (1)
Thermal Resistance
VIN .................................................–0.3V to 20V
SYS, SW .......................................–0.3V to 6.5V
BATT.............................................–0.3V to 6.5V
QFN24 (4×4mm)..................... 42 ........9 ....°C/W
-----------------
-------------
---------------------
ACOK, CHG, BOOST ...................–0.3V to 6.5V
All Other Pins ................................–0.3V to 6.5V
Junction Temperature ...............................150°C
Lead Temperature ....................................260°C
(2)
Continuous Power Dissipation (TA = +25°C)
........................................................... 2.97W
Junction Temperature ...............................150°C
Operating Temperature............. –20°C to +85°C
Recommended Operating Conditions
(3)
(4)
θJA
θJC
Notes:
1) Exceeding these ratings may damage the device.
2) The maximum allowable power dissipation is a function of the
maximum junction temperature TJ (MAX), the junction-toambient thermal resistance θJA, and the ambient temperature
TA. The maximum allowable continuous power dissipation at
any ambient temperature is calculated by PD (MAX) = (TJ
(MAX)-TA)/θJA. Exceeding the maximum allowable power
dissipation will cause excessive die temperature, and the
regulator will go into thermal shutdown. Internal thermal
shutdown circuitry protects the device from permanent
damage.
3) The device is not guaranteed to function outside of its
operating conditions.
4) Measured on JESD51-7, 4-layer PCB.
Supply Voltage VIN............................4.5V to 6V
Battery Voltage VOUT .....................2.5V to 4.35V
Operating Junction Temp. (TJ).−40°C to +125°C
MP2633 Rev. 1.05
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4/19/2013
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3
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
ELECTRICAL CHARACTERISTICS
VIN = 5.0V, TA = 25°C, unless otherwise noted.
Parameter
Symbol Condition
IN to SYS NMOS ON Resistance
High-side PMOS ON Resistance
Low-side NMOS ON Resistance
RIN to SYS
RH_DS
RL_DS
High-Side PMOS Peak Current
Limit
IPEAK_HS
Low-Side NMOS Peak Current
Limit
IPEAK_LS
Switching Frequency
VCC UVLO
VCC UVLO Hysteresis
PWIN, Lower Threshold
Lower Threshold Hysteresis
PWIN, Upper Threshold
Upper Threshold Hysteresis
Charge Mode
Input Quiescent Current
fSW
Min
CC Charge Mode/Boost
Mode
TC Charge Mode
FREQ = 0
FREQ = Float/ High
VCC_UVLO
2
VPWIN_L
0.75
VPWIN_H
1.1
IIN
EN = 5V, Battery Float
EN = 0
RlLIM = 90.9k
RlLIM = 49.9k
RlLIM = 20k
Max
Units
100
72
70
mΩ
mΩ
mΩ
4
A
1.5
A
4.5
A
600
1200
2.2
100
0.8
40
1.15
65
kHz
2.4
0.85
1.2
2.5
1.5
500
900
2200
V
mV
V
mV
V
mV
mA
mA
Input Current Limit
IIN_LIMIT
Input Over-Current Threshold
Input Over-Current Blanking
Time(5)
Input Over-Current Recovery
Time(5)
IIN(OCP)
450
810
2000
3
τINOCBLK
120
µs
τINRECVR
100
ms
Terminal Battery Voltage
Recharge Threshold
Connect VB to GND
VBATT_FULL Leave VB floating or
connect to logic HIGH
Connect to VB to GND
VRECH Leave VB floating or
connect to logic HIGH
400
720
1800
Typ
Constant Charge (CC) Current
ICC
Trickle-Charge Current
ITC
RS1 = 40mΩ, RISET = 69.8k
RS1 = 40mΩ, RISET = 46.4k
A
3.582
3.6
3.618
4.179
4.2
4.221
3.39
3.44
3.49
3.95
4.01
4.07
Recharge Threshold Hysteresis
Battery Over Voltage Threshold
900
1350
200
103.3%
1000
1500
230
mA
V
V
mV
VBATT_FULL
1100
1650
MP2633 Rev. 1.05
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4/19/2013
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mA
mA
4
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
ELECTRICAL CHARACTERISTICS (continued)
VIN = 5.0V, TA = 25°C, unless otherwise noted.
Parameter
Symbol
Trickle-Charge Voltage
Threshold
VBATT_TC
Trickle-Charge Hysteresis
Termination Charge Current
Input-Voltage-Regulation
Reference
Boost Mode
SYS Voltage Range
Feedback Voltage
Feedback Input Current
Boost SYS Over-Voltage
Protection Threshold
IBF
Condition
Connect to VB to GND
Leave VB floating or connect
to high logic
RS1=40m, RISET=69.8k
VREG
VSYS(OVP)
VFB=1V
Threshold over VSYS to turn
off the converter during
boost mode
Min
2.47
Typ
2.57
Max
2.67
Units
2.9
3
3.1
2.5%
200
10%
17.5%
mV
ICC
1.18
1.2
1.22
V
4.2
1.18
1.2
6
1.22
200
V
V
nA
5.8
6
6.2
V
V
SYS Over-Voltage Protection
Threshold Hysteresis
Boost Quiescent Current
Programmable Boost Output
Current Limit Accuracy
Programmable Boost Output
Current(5)
SYS Over-Current Blanking
Time(5)
SYS Over-Current Recovery
Time(5)
τSYSOCBLK
120
µs
τSYSRECVR
1
ms
Weak-Battery Threshold
VBATT(LOW)
During Boost mode
Before Boost mode
2.5
2.9
3.05
V
V
VBATT = 4.2V, SYS Float, VIN
= 0V, MODE = 0V
15
30
μA
400
mV
1
μA
VSYS falling from VSYS(OVP)
125
ISYS = 0, MODE = 5V
IOLIM
RS1 = 40mΩ, ROLIM = 100k
1
RS1 = 50mΩ, ROLIM=63.4k
1.5
1.2
mV
1.4
mA
1.44
A
A
Sleep Mode
Battery Leakage Current
ILEAKAGE
Indication and Logic
----------------
------------
-------------------
ACOK, CHG, BOOST pin
output low voltage
----------------
------------
Sinking 1.5mA
-------------------
ACOK, CHG, BOOST pin
leakage current
NTC and Time-Out Fault
Blinking Frequency(5)
EN Input Logic LOW Voltage
EN Input High Voltage
Mode Input Logic LOW Voltage
Mode Input Logic HIGH Voltage
Connected to 5V
CTMR=0.1μF, ICHG=1A
13.7
Hz
0.4
1.4
0.4
1.4
MP2633 Rev. 1.05
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V
V
V
V
5
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
ELECTRICAL CHARACTERISTICS (continued)
VIN = 5.0V, TA = 25°C, unless otherwise noted.
Parameter
Protection
Trickle-Charge Time
Total Charge Time
NTC Low Temp, Rising
Threshold
NTC Low Temp, Rising
Threshold Hysteresis
NTC High Temp, Rising
Threshold
NTC High Temp, Rising
Threshold Hysteresis
Charging Current Fold-back
Threshold(5)
Thermal Shutdown Threshold(5)
Symbol
Condition
Min
CTMR=0.1µF, remains in TC
mode, ICHG= 1A
CTMR=0.1µF, ICHG= 1A
65%
Typ
Max
Units
60
Min
360
Min
66%
67%
RNTC=NCP18XH103(0°C)
1%
VSYS
34%
35%
36%
RNTC=NCP18XH103(50°C)
1%
Charge Mode
120
°C
150
°C
Notes:
5) Guaranteed by design.
MP2633 Rev. 1.05
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4/19/2013
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6
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL CHARACTERISTICS
CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=4.7µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery Simulator,
unless otherwise noted.
Charge Current vs.
RISET,Charge Mode
Charge Current vs.
Temeprature, Charge Mode
VIN=5V, VBATT_FULL=4.2V,
VBATT=3.7V, FSW=1.2MHz
VIN=5V, VBATT_FULL=4.2V,
VBATT=3.7V, ICHG=1.5A
CHARGE CURRENT (A)
2
ICHG (A)
1.5
1
0.5
0
0
40
80
120
1.6
1.00
1.2
0.00
0.8
-1.00
0.4
-2.00
0
160
60
80
100
120
140
-3.00
4
RSET (k)
4.5
5
5.5
6
INPUT VOLTAGE (V)
VCC @ Charge Mode
VCC @ Boost Mode
Switching Frequency vs.
Battery Voltage, Charge Mode
7
7
6
VCC=SYS
VOLTAGE (V)
5
4
3
2
4
3
2
1
1
0
2
4
6
8
INPUT VOLTAGE (V)
0
1
10
Input Current Limit Setting
(Iin_lim vs. RILIM)
2.5
SETTING CURRENT (A)
2.5
2
1.5
1
0.5
0
0
50
100
3
5
BATTERY VOLTAGE (V)
1200
800
1200k & 4.2V full
600
400
200
0
0
7
4.5
1.5
1.0
0.5
80
130
180
230
1
1.5
2
2.5
Programmable Output
Current Limit
vs. Battery Voltage
BATT=4.2V
30
0.5
BATTERY VOLTAGE (V)
2.0
0
1200k & 3.6V full
1000
Programmable Output
Current Limit
(OLIM vs. ROLIM)
3
INPUT CURRENT LIMIT (A)
VCC=SYS
5
BATTERY VOLTAGE (V)
VOLTAGE (V)
6
SWITCHING FREQUENCY (kHz)
VIN=5V, VBATT_FULL=4.2V, ICHG=2A
8
280
ROLIM=73.2k, SYS=5V
4.0
3.5
3.0
2.5
1.2
1.22 1.24 1.26 1.28
1.3
BOOST CURRENT LIMIT (A)
MP2633 Rev. 1.05
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4/19/2013
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7
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL PERFORMANCE CHARACTERISTICS
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery
Simulator, unless otherwise noted.
CHGOK
2V/div.
VBATT
100mV/div.
CHGOK
2V/div.
VBATT
1V/div.
VIN
1V/div.
ICHG
1A/div.
VSW
2V/div.
CHGOK
5V/div.
VBATT
200mV/div.
IL
200mA/div.
VIN
1V/div.
ICHG
1A/div.
VSW
2V/div.
VSW
2V/div.
VSW
2V/div.
VIN
1V/div.
VBATT
2V/div.
IL
500mA/div.
VIN
1V/div.
VBATT
2V/div.
IL
1A/div.
VIN
1V/div.
VBATT
2V/div.
IL
1A/div.
100
100
90
95
80
90
70
85
60
50
0
1
2
3
4
BATTERY VOLTAGE (V)
5
80
0
0.5
1
1.5
2
CHARGE CURRENT (A)
MP2633 Rev. 1.05
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8
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL PERFORMANCE CHARACTERISTICS (continued)
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery
Simulator, unless otherwise noted.
Power On, Charge Mode
Power Off, Charge Mode
En On, Charge Mode
VBATT_FULL=4.2V, VBATT=3.7V,
ICHG=1.5A
VBATT_FULL=4.2V, VBATT=3.7V,
ICHG=1.5A
VBATT_FULL=4.2V, VBATT=3.7V,
ICHG=1.5A
EN
VIN
2V/div.
VSYS
2V/div.
VIN
2V/div.
VSYS
2V/div.
VBATT
2V/div.
VBATT
2V/div.
IL
500mA/div.
IL
500mA/div.
5V/div.
VSYS
2V/div.
VBATT
2V/div.
IL
1A/div.
En Off, Charge Mode
Input Current Limit
VBATT_FULL=4.2V, VBATT=3.7V,
ICHG=1.5A
VBATT_FULL=4.2V, VBATT=3.7V,
ICHG=1.5A
VEN
5V/div.
VSYS
2V/div.
VSYS
2V/div.
IIN
1A/div.
ISYS
1A/div.
ICHG
1A/div.
VSYS
2V/div.
VBATT
2V/div.
IL
1A/div.
System Short Protection
VBATT_FULL=4.2V, VBATT=2V,
FSW=600kHz
VBATT
1V/div.
VIN
2V/div.
System Short Protection
Zoom In
Input Voltage Clamp @ 4.75V
Charge Mode
VBATT_FULL=4.2V, VBATT=2V,
FSW=600kHz
VIN_regulation=4.75V, VBATT_FULL=4.2V,
VBATT=3.7V, ICHG=1.5A, Increase Isys
4.75V
VSYS
1V/div.
VIN
1V/div.
VBATT
1V/div.
ISYS
2A/div.
VSYS
1V/div.
VIN
1V/div.
VBATT
1V/div.
ISYS
2A/div.
IBATT
500mA/div.
ISYS
500mA/div.
VIN
1V/div.
VBATT
2V/div.
MP2633 Rev. 1.05
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9
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL PERFORMANCE CHARACTERISTICS (continued)
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery
Simulator, unless otherwise noted.
MP2633 Rev. 1.05
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4/19/2013
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10
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL PERFORMANCE CHARACTERISTICS (continued)
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery
Simulator, unless otherwise noted.
SYS short Entry
Boost Mode
SYS Short Recovery
Boost Mode
SYS Over Voltage Protection,
Boost Mode
VSYS_SET=5V, VBATT=3.7V
VSYS_SET=5V, VBATT=3.7V
VSYS_SET=6.5V, VBATT=3.7V
VBATT
2V/div.
VBATT
2V/div.
VSYS
2V/div.
VSYS
2V/div.
IL
1A/div.
IL
1A/div.
BOOST
2V/div.
SYS Load Transient,
Boost Mode
SYS Short Steady State
Boost Mode
VSYS_SET=5V, VBATT=3.7V,
ISYS= 100mA to 1A
VSYS_SET=5V, VBATT=3.7V,
ISYS= 500mA to 1A
VSYS_SET=5V, VBATT=3.7V
VSYS/AC
200mV/div.
VBATT
1V/div.
VBATT
1V/div.
ISYS
500mA/div.
ISYS
500mA/div.
VBATT
2V/div.
VSYS
2V/div.
IL
1A/div.
Efficiency, Boost Mode
Efficiency, Boost Mode
Boost Output V-I Curve
VSYS_SET=5V, VSYS=5V,
FSW=1.2MHz
VSYS_SET=5V, VSYS=5V,
FSW=600kHz
BATT=3.7V, SYS=5V
100
6
90
VBATT=4.2V VBATT=3.7V
VBATT=2.9V
80
70
60
60
50
50
40
40
0
0.25
0.5
0.75
SYSTEM CURRENT (A)
VBATT=4.2V VBATT=3.7V
VBATT=2.9V
80
70
1
30
SYSTEM VOLTAGE (V)
90
30
VSYS
2V/div.
SYS Load Transient,
Boost Mode
VSYS/AC
200mV/div.
100
VBATT
2V/div.
0
0.25
0.5
0.75
SYSTEM CURRENT (A)
1
5
4
3
2
1
0
0
0.5
1
SYSTEM CURRENT (A)
MP2633 Rev. 1.05
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1.5
11
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
PIN FUNCTIONS
Description
Pin #
Name
1
FREQ
2
VIN
3
VCC
4
ILIM
5
PWIN
6
TMR
7
REG
8
Valid Input Supply Indicator. Logic LOW indicates the presence of a valid power supply.
9
10
11
ACOK
FB
NTC
ISET
23
MODE
24
EN
Mode Select. Logic HIGH→boost mode. Logic LOW→sleep mode. Active only when ACOK is
HIGH (input power is not available).
Charge Control Input. Logic HIGH enables charging. Logic LOW disables charging. Active only
----------------
Connect to GND to program the operating frequency to 600kHz. Leave floating or connect to
HIGH to program the operating frequency to 1.2MHz.
Adapter Input. Place a bypass capacitor close to this pin to prevent large input voltage spikes.
Internal Circuit Power Supply. Bypass to GND with a 100nF ceramic capacitor. This pin
CANNOT carry any load.
Input Current Set. Connect to GND with an external resistor to program input current limit in
charge mode.
AC Input Detect. Detect the presence of valid input power.
Oscillator Period Timer. Connect a timing capacitor between this pin and GND to set the
oscillator period. Short to GND to disable the Timer function.
Input Voltage Feedback for input voltage regulation loop. Connect to tap of an external resistor
divider from VIN to GND to program the input voltage regulation. Once the voltage at REG pin
drops to the inner threshold, the charge current is reduced to maintain the input voltage at the
regulation value.
System Voltage Feedback.
Negative Temperature Coefficient (NTC) Thermistor.
Charge Current Set. Connect an external resistor to GND to program the charge current.
Boost-Output-Current Limit Set. Connect an external resistor to GND to program the system
12
OLIM
current in boost mode.
13
AGND Analog Ground
Programmable Battery-Full Voltage. Connect to GND for 3.6V. Leave floating or connect to
14
VB
logic HIGH for 4.2V.
15
BATT Positive Battery Terminal / Battery Charge Current Sense Negative Input.
16
CSP Battery Charge Current Sense, Positive Input.
------------------Boost Mode Indicator. Logic LOW indicates boost mode in operation. This pin becomes an
17
BOOST open drain when the part operates in charge mode or sleep mode.
-----------Charge Completion indicator. Logic LOW indicates charge mode. The pin becomes an open
18
CHG drain once the charging has completed or is suspended.
PGND,
19
Exposed Power Ground. Connect the exposed pad and GND pin to the same ground plane.
Pad
20
SW
Switch Output Node.
System Output. Please make sure the enough bulk capacitors from SYS to GND. Suggest
21, 22
SYS
4.7uF at least.
__________
__________
when ACOK is low (input power is OK)
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12
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
SYS
Q1
VIN
FB
Q2
SW
HSMOS
Buffer
LSMOS
A1
VCC
Current
Sense
Driver
VBATT
K1*ICHG
CSP
BATT
PWM Signal
Charge
Pump
A2
PGND
ACOK
VBATT
PWIN
FREQ
0.8V
Mode Control
1.15V
VCC
VSYS
Control Logic&
Mode Selection
BATT+
300mV
SYS
NTC
TRef
MODE
TJ
EN
VB
GMT
VBATT_Ref
Thermal
Shutdown
VBATT
REG
ISET
MIN
GMI
ICHG_Ref
ACOK
GMV
GMINV
VREG_Ref
CHG
Indication&
Timer
BOOST
K1*ICHG
ILIM
Current Setting
OLIM
PWM Controller
IIN_Ref
GMINI
K2*IIN
TMR
AGND
Figure 1: Functional Block Diagram in Charge Mode
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
SYS
Q1
VIN
FB
Q2
SW
HSMOS
A1
VCC
CSP
LSMOS
Driver
VBATT
Charge
Pump
BATT
PWM Signal
Integration
PGND
A2
ACOK
To Current
Setting
VBATT
PWIN
FREQ
0.8V
Mode Control
1.15V
VCC
PWM Controller
Control Logic&
Mode Selection
BATT+
300mV
NTC
MODE
EN
VB
VSYS_Ref
Thermal
Shutdown
VFB
ACOK
GMV
REG
CHG
Indication&
Timer
BOOST
ISET
IOLIM_Ref
ILIM
Current Setting
OLIM
GMINI
K3*ISYS
TMR
AGND
Figure 2: Functional Block Diagram in Boost Mode
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
OPERATION FLOW CHART
POR
Yes
VCC<VCC_UVLO
No
VPWIN_L<VPWIN<VPWIN _H
&VIN>VBATT+300mV
Yes
No
/ACOK is Low, System
Powered By IN
MODE High?
No
EN High?
Yes
No
Boost Mode
/BOOST Low
Sleep Mode
Yes
Charger Mode
/CHG Low
Figure 3: Mode Selection Flow Chart
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15
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
OPERATION FLOW CHART (continued)
Figure 4: Normal Operation and Fault Protection in Charge Mode
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16
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
OPERATION FLOW CHART (continued)
Power Path Management
SYS Output
Current Increase
No
VPWIN touch the VREG?
No
I IN hit the IIN_LIMIT ?
Yes
Yes
Charge Current
Decrease
I CHG =0?
No
Yes
I IN >7A?
Normal Operation
No
IIN exceeds IIN(OCP)?
No
Yes
Regulate the IIN at
IIN(OCP)
No
Yes
TINOCBLK reaches?
Yes
Yes
IN to SYS MOSFET
turns Off
No
TINRECVR reaches?
Figure 5: Power-Path Management in Charge Mode
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17
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
OPERATION FLOW CHART (continued)
Boost Mode
/BOOST Low
Normal Boost
Operation
No
No
ISYS > IOLIM?
VBATT >2.9V?
Yes
Yes
Output current loop
works, VSYS decreases
No
No
Mode High?
VSYS < VBATT?
Yes
Yes
Normal Boost
Operation
VSYS < 2V?
No
VBATT<2.5V?
Yes
Boost Turns Off
No
No
Yes
Yes
Down mode
IL hits the
current limit
TSYSBLK Reaches?
Yes
Yes
Boost Shutdown
No
T SYSRECVR
Reaches?
Figure 6: Operation Flow Chart in Boost Mode
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
START UP TIME FLOW IN CHARGE MODE
Condition: EN = 5V, Mode = 0V, /ACOK and /CHG are always pulled up to an external constant 5V
VIN
VPWIN > 0.8V
&
VIN > VBATT+ 300mV
0V
5V
EN 0V
Mode
0V
VCC
VCC follows VIN
2.2V
Band
Gap 0V
5V
ACOK 0V
VSYS > VBATT + 50mV
VSYS
5V
0V
CHG
400μs
400μs
SS
150μs
150μs
Force
Charge
ICC
Charge 0A
Current
10%ICC
IBF
Comparator
Battery
Voltage
VBATT_FULL
Auto-recharge threshold
Assume vBATT > VBATT_TC
Autorecharge
Figure 7: Input Power Start-Up Time Flow in Charge Mode
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
START UP TIME FLOW IN CHARGE MODE
Condition: VIN = 5V, Mode = 0V, /ACOK and /CHG are always pulled up to an external constant 5V.
VIN
0V
5V
EN 0V
Mode 0V
VCC
2.2V
Band
Gap 0V
5V
ACOK 0V
VSYS
5V
0V
CHG
400μs
400μs
400μs
SS
150μs
150μs
150μs
Force
Charge
ICC
Charge 0A
Current
10%ICC
IBF
Comparator
VBATT_FULL
Battery
Voltage
Assume vBATT > VBATT_TC
Autorecharge
Figure 8: EN Start-Up Time Flow in Charge Mode
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
START UP TIME FLOW IN BOOST MODE
Condition: VIN = 0V, Mode = 5V, /Boost is always pulled up to an external constant 5V.
VBATT
0V
0V
2.5V
2.9V
VCC follows
VBATT
VCC follows VSYS
2.2V
VCC
MODE
Band
Gap
5V
BOOST 0V
1.2ms
Boost
SS
VSYS
Down
Mode
0V
VSYS>VBATT+300mV
Figure 9: Battery Power Start-Up Time Flow in Boost Mode
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21
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
START UP TIME FLOW IN BOOST MODE
Condition: VIN = 0V, /Boost is always pulled up to an external constant 5V.
VBATT
2.9V
VCC follows VSYS
VCC follows VBATT
VCC
2.2V
5V
0V
MODE
5V
Band
Gap
0V
5V
BOOST
0V
1.2ms
Boost
SS
VSYS
Down
Mode
0V
VSYS>VBATT+300mV
Figure 10: Mode Start-Up Time Flow in Boost Mode
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22
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
OPERATION
INTRODUCTION
The MP2633 is a highly-integrated, synchronous,
switching charger with bi-directional operation for
a boost function that can step-up the battery
voltage to power the system. Depending on the
VIN value, it operates in one of three modes:
charge mode, boost mode and sleep mode. In
charge mode, the MP2633 supports a precision
Li-ion or Li-polymer charging system for singlecell applications. In boost mode, MP2633 boosts
the battery voltage to VSYS to power highervoltage systems. In sleep mode, the MP2633
stops charging or boosting and operates at a low
current from the input or the battery to reduce
power consumption when the IC isn’t operating.
The MP2633 monitors VIN to allow smooth
transition between different modes of operation.
CHARGE MODE OPERATION
Charge Cycle (Trickle ChargeÆCC
ChargeÆCV Charge)
CC>>>CV
Threshold
ICHG
Constant
Charge
Current
VBAT
TC>>>CC
Threshold
Trickle
Charge
Current
Trickle charge
CC charge
CV charge
Charge Full
a) Without input current limit
Constant
Charge
Current
CC>>>CV
Threshold
ICHG
Input
Current
Limit
VBAT
TC>>>CC
Threshold
Trickle
Charge
Current
Trickle charge
CC charge
CV charge
Charge Full
b) With input current limit
In charge mode, the MP2633 has five control
loops to regulate the input current, input voltage,
charge current, charge voltage, and device
junction temperature. It charges the battery in
three phases: trickle current (TC), constant
current (CC), and constant voltage (CV). While
charging, all four loops are active but only one
determines the IC behavior. Figure 11(a) shows
a typical battery charge profile. The charger stays
in TC charge mode until the battery voltage
reaches a TC-to-CC threshold. Otherwise the
charger enters CC charge mode. When the
battery voltage rises to the CV-mode threshold,
the charger operates in constant voltage mode.
Figure 11 (b) shows a typical charge profile when
the input-current-limit loop dominates during the
CC charge mode, and in this case the charge
current exceeds the input current, resulting in
faster charging than a traditional linear solution
that is well-suited for USB applications.
Auto-Recharge
Once the battery charge cycle completes,
charger remains off. During this process,
system load may consume battery power, or
battery may self discharge. To ensure that
battery will not go into depletion, a new charge
cycle automatically begins when the battery
the
the
the
the
Figure 11: Typical Battery Charginge Profile
voltage falls below the auto-recharge threshold
and the input power is present. The timer resets
when the auto-recharge cycle begins.
During the off state after the battery is fully
charged, if the input power re-starts or the EN
signal refreshes, the charge cycle will start and
the timer will reset no matter what the battery
voltage is.
Battery Over-Voltage Protection
The MP2633 has battery over-voltage protection.
If the battery voltage exceeds the battery overvoltage threshold, (103.3% of the battery-full
voltage), charging is disabled. Under this
condition, an internal current source draws a
current from the BATT pin to decrease the
battery voltage and protect the battery.
Timer Operation in Charge Mode
The MP2633 uses an internal timer to terminate
the charging. The timer remains active during the
charging process. An external capacitor between
TMR and GND programs the charge cycle
duration.
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
If charging remains in TC mode beyond the
trickle-charge time τTOTAL_TMR, charging will
terminate. The following determines the length of
the trickle-charge period:
τTRICKLE _ TMR = 60mins ×
CTMR (μF)
1A
×
(1)
0.1μF
ICHG (A)
The maximum total charge time is:
τTOTAL _ TMR = 6Hours ×
CTMR (μF)
1A
×
(2)
0.1μF
ICHG (A)
Negative Temperature Coefficient (NTC) Input
for Battery Temperature Monitoring
The MP2633 has a built-in NTC resistance
window comparator, which allows the MP2633 to
monitor the battery temperature via the batteryintegrated thermistor. Connect an appropriate
resistor from VSYS to the NTC pin and connect the
thermistor from the NTC pin to GND. The resistor
divider determines the NTC voltage depending
on the battery temperature. If the NTC voltage
falls outside of the NTC window, the MP2633
stops charging. The charger will then restart if the
temperature goes back into NTC window range.
Input-Current Limiting in Charge Mode
The MP2633 has a dedicated pin that programs
the input-current limit. The current at ILIM is a
fraction of the input current; the voltage at ILIM
indicates the average input current of the
switching regulator as determined by the resistor
value between ILIM and GND. As the input
current approaches the programmed input
current limit, charge current is reduced to allow
priority to system power.
Use the following equation to determine the input
current limit threshold,
IILIM =
40.5(kΩ)
(A)
RILIM (kΩ)
In charge mode, if the input power source is not
sufficient to support both the charge current and
system load current, the input voltage will
decrease. As the input voltage approaches the
programmed input voltage regulation value,
charge current is reduced to allow priority of
system power and maintain the input voltage
avoid dropping further.
The input voltage can be regulated by a resistor
divider from VIN pin to REG pin to AGND
according to the following expression:
VIN _ R = VREG ×
R3 + R5
R5
(4)
Where: the VREG is the internal voltage
reference, 1.2V.
Setting the Charge Current
The external sense resistors, RS1 and RISET,
program the battery charge current, ICHG. Select
RISET based on RS1:
ICHG (A)=
70(kΩ)
40(mV)
×
RISET (kΩ) RS1(mΩ)
(5)
Where: the 40mV is the charge current limit
reference.
Battery Short Protection
The MP2633 has two current limit thresholds. CC
and CV modes have a peak current limit
threshold of 3A, while TC mode has a current
limit threshold of 1.5A. Therefore, the current limit
threshold decreases to 1.5A when the battery
voltage drops below the TC threshold. Moreover,
the switching frequency also decreases when the
BATT voltage drops to 40% of the charge-full
voltage.
Thermal Foldback Function
(3)
Input Over-Current Protection
The MP2633 features input over-current
protection (OCP): when the input current
exceeds 3A, Q2 is controlled linearly to regulate
the current. If the current still exceeds 3A after a
120µs blanking time, Q2 will turn off. A fast off
function turns off Q2 quickly when the input
current exceeds 7A to protect both Q1 and Q2.
The MP2633 implements thermal protection to
prevent thermal damage to the IC and the
surrounding components. An internal thermal
sense and feedback loop automatically
decreases the programmed charge current when
the die temperature reaches 120°C. This function
is called the charge-current-thermal foldback. Not
only does this function protect against thermal
damage, it can also set the charge current based
Input Voltage Regulation in Charge Mode
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
on requirements rather than worst-case
conditions while ensuring safe operation.
Furthermore, the part includes thermal shutdown
protection where the ceases charging if the
junction temperature rises to 150°C.
Fully Operation Indication
The MP2633 integrates indicators for
following conditions as shown in Table 2.
the
Table 2: Indicator for Each Operation Mode
----------------
Operation
ACOK
Charging
Charge Mode
------------
CHG
-------------------
BOOST
Low
End of Charge, charging disabled
Low
High
High
Blinking
NTC Fault, Timer Out
Boost Mode
High
High
Low
Sleep Mode, VCC absent
High
High
High
BOOST MODE OPERATION
Low-Voltage Start-Up
The minimum battery voltage required to start up
the circuit in boost mode is 2.9V. Initially, when
VSYS < VBATT, the MP2633 works in down mode.
In this mode, the synchronous P-MOSFET stops
switching and its gate connects to VBATT statically.
The P_MOSFET keeps off as long as the voltage
across the parasitic CDS (VSW) is lower than VBATT.
When the voltage across CDS exceeds VBATT, the
synchronous P-MOSFET enters a linear mode
allowing the inductor current to decrease and
flowing into the SYS pin. Once VSYS exceeds
VBATT, the P-MOSFET gate is released and
normal closed-loop PWM operation is initiated. In
boost mode, the battery voltage can drop to as
low as 2.5V without affecting circuit operation.
SYS Disconnect and Inrush Limiting
The MP2633 allows for true output disconnect by
eliminating body diode conduction of the internal
P-MOSFET rectifier. VSYS can go to 0V during
shutdown, drawing no current from the input
source. It also allows for inrush current limiting at
start-up, minimizing surge currents from the input
supply. To optimize the benefits of output
disconnect, avoid connecting an external
Schottky diode between the SW and SYS pins.
Board layout is extremely critical to minimize
voltage overshoot at the SW pin due to stray
inductance. Keep the output filter capacitor as
close as possible to the SYS pin and use very
low ESR/ESL ceramic capacitors tied to a good
ground plane.
Boost Output Voltage
In the boost mode, the MP2633 programs the
output voltage via the external resistor divider at
FB pin, and provides built-in output over-voltage
protection (OVP) to protect the device and other
components against damage when VSYS goes
beyond 6V. Should output over-voltage occur,
the MP2633 turns off the boost converter. Once
VSYS drops to a normal level, the boost converter
restarts again as long as the MODE pin remains
in active status.
Boost Output-Current Limiting
The MP2633 integrates a programmable output
current limit function in boost mode. If the boost
output current exceeds this programmable limit
threshold, the output current will be limited at this
level and the SYS voltage will start to drop down.
The OLIM pin programs the current limit
threshold up to 1.5A as per the following
equation:
70(kΩ)
40(mV)
IOLIM( A) =
×
× 1.7 (6)
ROLIM(kΩ) RS1((mΩ)
Where: the 40mV is the charge current limiting
reference.
SYS Output Over Current Protection
The MP2633 integrates three-phase output overcurrent protection.
Phase one (boost mode): when the output
current exceeds the output current limit, the
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
output constant current loop controls the output
current, the output current remains at its limit of
IOLIM, and VSYS decreases.
Phase two (down mode): when VSYS drops below
VBATT+100mV and the output current loop
remains in control, the boost converter enters
down mode and shutdown after a 120μs blanking
time.
Phase three (short circuit mode): when VSYS
drops below 2V, the boost converter shuts down
immediately once the inductor current hits the
fold-back peak current limit of the low side NMOSFET. The boost converter can also recover
automatically after a 1ms deglitch period.
Thermal Shutdown Protection
Thermal shutdown protection is also active in
boost mode. Once the junction temperature rises
higher than 150°C, the MP2633 enters thermal
shutdown. It will not resume normal operation
until the junction temperature drops below 120°C.
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
APPLICATION INFORMATION
COMPONENT SELECTION
Setting the Charge Current in Charge Mode
In charge mode, both the external sense resistor,
RS1, and the resistor RISET connect to the ISET
pin to set the charge current (ICHG) of the
MP2633 (see the Typical Application circuit).
Given ICHG and RS1, the regulation threshold,
VIREF, across this resistor is:
VIREF (mV ) = RS1(m Ω ) × ICHG ( A )
RISET sets VIREF as per the following equation:
VIREF (mV ) =
70(kΩ )
× 40(mV )
R ISET (kΩ )
(7)
If the voltage on PWIN is between 0.8V and
1.15V, the MP2633 works in the charge mode.
While the voltage on the PWIN pin is not in the
range of 0.8V to 1.15V and VIN > 2V, the
MP2633 works in the boost mode (see MPS. All
Rights Reserved.).
For a wide operating range, use a maximum
input voltage of 6V as the upper threshold for a
voltage ratio of:
VPWIN 1.15
R6
=
=
VIN
6
R4 + R6
With the given R6, R4 is then:
( 8)
R4 =
So, the RISET can be calculated as:
70(kΩ )
RISET (kΩ ) =
× 40(mV )
VIREF (mV )
( 9)
For example, for ICHG=1.5A and RS1=50mΩ:
VIREF=75mV, so RISET=37.4kΩ.
Setting the Input Current Limiting in Charge
Mode
In charge mode, connect a resistor from the ILIM
pin to AGND to program the input current limit.
The relationship between the input current limit
and setting resistor is:
RILIM =
40.5
(kΩ)
IIN _ LIM ( A )
(10)
VIN − VPWIN
× R6
VPWIN
(12)
(13)
For a typical application, start with R6=5.1kΩ, R4
is 21.5kΩ.
Setting the Input Voltage Regulation in
Charge Mode
In charge mode, connect a resistor divider from the
VIN pin to AGND with tapped to REG pin to program
the input voltage regulation.
VIN _ R = VREG ×
R3 + R5
R5
(14)
× R5
(15)
With the given R5, R3 is:
R3 =
VIN _ R − VRGE
VREG
Where RILIM must exceed 20kΩ so that IIN_LIM is
in the range of 0A to 2A.
For a preset input voltage regulation value, say
4.75V, start with R5=5.1kΩ, R3 is 15kΩ.
For most applications, use RILIM = 45kΩ
(IUSB_LIM=900mA) for USB3.0, and use an RLIM =
81kΩ (IUSB_LIM=500mA) for USB2.0.
NTC Function in Charge Mode
Figure 12 shows that an internal resistor divider
sets the low temperature threshold (VTL) and high
temperature threshold (VTH) at 65%·VSYS and
35%·VSYS, respectively. For a given NTC
thermistor, select an appropriate RT1 and RT2 to
set the NTC window.
Setting the Input Voltage Range for Different
Operation Modes
A resistive voltage divider from the input
voltage to PWIN pin determines the
operating mode of MP2633.
VPWIN
R6
= VIN ×
(V)
R4 + R6
(11)
RT2//RNTC_Cold
VTL
=
= TL = 65%
VSYS RT1 + RT2//RNTC_Cold
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(16)
27
MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
R T2 //RNTC_Hot
VTH
=
= TH = 35% (17)
VSYS R T1 + R T2 //RNTC_Hot
Where RNTC_Hot is the value of the NTC resistor at
the upper bound of its operating temperature
range, and RNTC_Cold is its lower bound.
The two resistors, RT1 and RT2, independently
determine the upper and lower temperature limits.
This flexibility allows the MP2633 to operate with
most of NTC resistors for different temperature
range requirements. Calculate RT1 and RT2 as
follows:
R T1 =
RT2 =
R NTC_Hot × R NTC_Cold × (TL − TH)
TH × TL × (RNTC_Cold − R NTC_Hot )
(TL − TH) × RNTC_Cold× RNTC_Hot
(1− TL) × TH× RNTC_Cold- (1- TH)× TL × RNTC_Hot
(18)
(19)
For example, the NCP18XH103 thermistor has
the following electrical characteristic:
At 0°C, RNTC_Cold = 27.445kΩ;
At 50°C, RNTC_Hot = 4.1601kΩ.
Based on equation (18) and equation (19),
RT1=6.47kΩ and RT2 = 21.35kΩ are suitable for
an NTC window between 0°C and 50°C. Chose
approximate values: e.g., RT1=6.49kΩ and
RT2=21.5kΩ.
If no external NTC is available, connect RT1 and
RT2 to keep the voltage on the NTC pin within the
valid NTC window: e.g., RT1 = RT2 = 10kΩ.
SYS
Low Temp Threshold
RT1
NTC
RT2
VTL
between 4.2V to 6V by the resistor divider at FB
pin as R1 and R2 in the typical application circuit.
VSYS = 1.2V ×
R1 + R2
R2
(20)
Where 1.2V is the voltage reference of SYS. With
a typical value for R2, 10kΩ, R1 can be
determined by:
R1 = R2 ×
VSYS − 1.2V
(V)
1 .2 V
(21)
For example, for a 5V system voltage, R2 is
10kΩ, and R1 is 31.6kΩ.
Setting the Output Current Limit in Boost
Mode
In boost mode, connect a resistor from the OLIM
pin to AGND to program the output current limit.
The relationship between the output current limit
and setting resistor is as follows:
70(kΩ ) × 40(mV )
× 1.7 (22)
IOLIM ( A ) × RS1(mΩ )
Where ROLIM is greater than 63.4kΩ, so IOLIM can
be programmed up to 1.5A.
R OLIM (kΩ ) =
Selecting the Inductor
Inductor selection trades off between cost, size,
and efficiency. A lower inductance value
corresponds with smaller size, but results in
higher ripple currents, higher magnetic hysteretic
losses, and higher output capacitances. However,
a higher inductance value benefits from lower
ripple current and smaller output filter capacitors,
but results in higher inductor DC resistance (DCR)
loss.
Choose an inductor that does not saturate under
the worst-case load condition.
1. Charge Mode
V TH
When MP2633 works in charge mode (as a
buck converter), estimate the required
inductance as:
V − VBATT
V
(23)
L = IN
× BATT
ΔIL _ MAX
VIN × f S
Figure 12: NTC Function Block
Where VIN, VBATT, and fS are the typical input
RNTC
High Temp Threshold
Setting the System Voltage in Boost Mode
In the boost mode, the system voltage can be
regulated to the value customer required
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
voltage, the CC charge threshold, and the
switching frequency, respectively. ΔIL_MAX is
the maximum inductor ripple current, which is
usually designed at 30% of the CC charge
current.
With a typical 5V input voltage, 30% inductor
current ripple at the corner point between
trickle charge and CC charge (VBATT=3V), the
inductance is 1.85μH (for a 1.2MHz switching
frequency), and 3.7µH (for a 600kHz
switching frequency).
2. Boost Mode
When the MP2633 is in boost mode (as a
boost converter), the required inductance
value is calculated as:
L=
VBATT × ( VSYS − VBATT )
VSYS × fS × ΔIL _ MAX
ΔIL _ MAX = (30% − 40%) × IBATT (MAX )
IBATT (MAX ) =
VSYS × ISYS
VBATT × η
noise from the device. The input capacitor
impedance at the switching frequency should be
less than the input source impedance to prevent
high-frequency-switching current from passing to
the input. For best results, use ceramic
capacitors with X5R or X7R dielectrics because
of their low ESR and small temperature
coefficients. For most applications, a 22µF
capacitor will suffice.
Selecting the System Capacitor, CSYS
Select CSYS based on the demand of the system
current ripple.
1. Charge Mode
The capacitor CSYS acts as the input capacitor of
the buck converter in charge mode. The input
current ripple is:
(24)
(25)
(26)
Where VBATT is the minimum battery voltage,
fSW is the switching frequency, and ∆IL_MAX is
the peak-to-peak inductor ripple current,
which is approximately 30% of the maximum
battery current, IBATT(MAX). ISYS(MAX) is the
system current and η is the efficiency.
In the worst case where the battery voltage is
3V, a 30% inductor current ripple, and a
typical system voltage (VSYS=5V), the
inductance is 1.8μH (for the 1.2MHz
switching frequency) and 3.6µH (for the
600kHz switching frequency) when the
efficiency is 90%.
For best results, use an inductor with an
inductance of 1.8μH (for the 1.2MHz
switching frequency) and 3.6µH (for the
600kHz switching frequency) with a DC
current rating that is at least 30% higher than
the maximum charge current for applications.
For higher efficiency, minimize the inductor’s
DC resistance.
Selecting the Input Capacitor, CIN
The input capacitor CIN reduces both the surge
current drawn from the input and the switching
IRMS _ MAX = ISYS _ MAX ×
VTC × ( VIN _ MAX − VTC )
VIN _ MAX
(27)
2. Boost Mode
The capacitor, CSYS, is the output capacitor of
boost converter. CSYS keeps the system voltage
ripple small and ensures feedback loop stability.
The system current ripple is given by:
IRMS _ MAX = ISYS _ MAX ×
VTC × ( VSYS _ MAX − VTC )
(28)
VSYS _ MAX
Since the input voltage passes to the system
directly, VIN_MAX=VSYS_MAX, both charge mode and
boost mode have the same system current ripple.
For ICC_MAX=2A, VTC=3V, VIN_MAX=6V, the
maximum ripple current is 1A. Select the system
capacitors base on the ripple-current temperature
rise not exceeding 10°C. For best results, use
ceramic capacitors with X5R or X7R dielectrics
with low ESR and small temperature coefficients.
For most applications, use a 22µF capacitor.
Selecting the Battery Capacitor, CBATT
CBATT is in parallel with the battery to absorb the
high-frequency switching ripple current.
1. Charge Mode
The capacitor CBATT is the output capacitor of the
buck converter. The output voltage ripple is then:
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
ΔrBATT =
1 − VBATT / VSYS
ΔVBATT
=
2
VBATT
8 × C BATT × fS × L
inductor and PGND of the IC.
(29)
2. Boost Mode
The capacitor CBATT is the input capacitor of
the boost converter. The input voltage ripple
is the same as the output voltage ripple from
equation (29).
Both charge mode and boost mode have the
same battery voltage ripple. The capacitor CBATT
can be calculated as:
C BATT =
1 − VTC / VSYS _ MAX
2
8 × ΔrBATT _ MAX × fS × L
(30)
To guarantee the ±0.5% BATT voltage accuracy,
the maximum BATT voltage ripple must not
exceed 0.5% (e.g., 0.1%). The worst case occurs
at the minimum battery voltage of the CC charge
with the maximum input voltage.
For VSYS_MAX=6V, VCC_MIN=VTC=3V, L=3.9µH,
fS=600kHz or 1.2MHz, ΔrBATT _ MAX = 0.1% , CBATT is
2) For high-current applications, the power pads
for IN, SYS, SW, BATT and PGND should be
connected to as many copper planes on the
board as possible. The exposed pad should
connect to as many GND copper planes in the
board as possible. This improves thermal
performance because the board conducts heat
away from the IC.
3) The PCB should have a ground plane
connected directly to the return of all components
through vias (e.g., two vias per capacitor for
power-stage capacitors, one via per capacitor for
small-signal components). If possible, add vias
inside the exposed pads for the IC. A star ground
design approach is typically used to keep circuit
block currents isolated (power-signal/controlsignal), which reduces noise-coupling and
ground-bounce issues. A single ground plane for
this design gives good results.
4) Place ISET, OLIM and ILIM resistors very
close to their respective IC pins.
22µF (for a 600kHz switching frequency) or 10µF
(for a 1.2MHz switching frequency).
A 22µF ceramic with X5R or X7R dielectrics
capacitor in parallel with a 220uF electrolytic
capacitor will suffice.
PCB LAYOUT GUIDE
PCB layout is very important to meet specified
noise, efficiency and stability requirements. The
following design considerations can improve
circuit performance:
Top Layer
1) Route the power stage adjacent to their
grounds. Aim to minimize the high-side switching
node (SW, inductor) trace lengths in the highcurrent paths and the current sense resistor trace.
Keep the switching node short and away from all
small control signals, especially the feedback
network.
Place the input capacitor as close as possible to
the VIN and PGND pins. The local power input
capacitors, connected from the SYS to PGND,
must be placed as close as possible to the IC.
Bottom Layer
Figure 13 PCB Layout Guide
Place the output inductor close to the IC and
connect the output capacitor between the
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
DESIGN EXAMPLE
Below is a design example following the
application guidelines for the specifications:
Table 3: Design Example
VIN
VOUT
fSW
5V
3.7V
1200kHz
Figure14 shows the detailed application
schematic.
The
Typical
Performance
Characteristics section shows the typical
performance and circuit waveforms. For more
possible applications of this device, please refer
to the related Evaluation Board datasheets.
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL APPLICATION CIRCUITS
Figure14: Detailed Application Circuit
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MP2633 – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
PACKAGE INFORMATION
QFN24 (4x4mm)
3.90
4.10
2.50
2.80
19
PIN 1 ID
MARKING
18
3.90
4.10
PIN 1 ID
INDEX AREA
PIN 1 ID
SEE DETAIL A
24
1
0.50
BSC
2.50
2.80
0.18
0.30
6
13
0.35
0.45
TOP VIEW
12
7
BOTTOM VIEW
PIN 1 ID OPTION A
0.30x45º TYP.
PIN 1 ID OPTION B
R0.25 TYP.
0.80
1.00
0.20 REF
0.00
0.05
DETAIL A
SIDE VIEW
3.90
2.70
0.70
0.25
NOTE:
1) ALL DIMENSIONS ARE IN MILLIMETERS.
2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH.
3) LEAD COPLANARITY SHALL BE0.10 MILLIMETER MAX.
4) DRAWING CONFIRMS TO JEDEC MO-220, VARIATION VGGD.
5) DRAWING IS NOT TO SCALE.
0.50
RECOMMENDED LAND PATTERN
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not
assume any legal responsibility for any said applications.
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33